JCB 528-70, 528S, 530-60 Operator Manual

JCB 528-70, 528S, 530-60 Operator Manual - Image 2

JCB 528-70, 528S, 530-60 Operator Manual - Image 3

JCB 528-70, 528S, 530-60 Operator Manual - Image 4

JCB 528-70, 528S, 530-60 Operator Manual - Image 5

jcb 528 70 528s 530 60 operator manual 2

jcb 528 70 528s 530 60 operator manual 3

JCB 528-70, 528S, 530-60 Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 164
Size: 4.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 528-70, 528S, 530-60

1. About this Handbook
2. Machine Model and Serial Number ………………….. 1
3. Using this Handbook . …………………………………….. 1
4. Units of Measurement …………………………………….. 1
5. Page Numbering ……………………………………………. 1
6. Left Side, Right Side . ……………………………………… 1
7. Using the Machine …………………………………………. 1
8. Page Cross References ………………………………….. 1
9. The JCB Loadall
10. Machine Description ………………………………………. 2
11. Safety – Yours and Other People's ………………… 3
12. Safety Check List
13. General Safety ………………………………………………. 3
14. Operating Safety ……………………………………………. 4
15. Maintenance Safety ……………………………………….. 5
16. Safety Decals ……………………………………………….. 8
17. Identifying Your Machine
18. Machine Identification …………………………………….. 10
19. Typical Machine Identification Number …………….. 10
20. Engine Identification . ……………………………………… 10
21. Typical Engine Identification Number ……………….. 10
22. Transmission And Axle Identification………………….. 11
23. OPERATION
24. Introduction …………………………………………………. 33
25. Before Entering the Cab
26. Check for Cleanliness ……………………………………… 33
27. Check for Damage ………………………………………….. 33
28. Check the Tyres ……………………………………………… 34
29. Opening-Closing the Battery Cover …………………… 34
30. Check the Battery Cover, Hydraulic Oil Filler Cap
31. and Fuel Filler Cap ………………………………………….. 34
32. Entering and Leaving the Cab, Doors and Windows
33. Entering and Leaving the Cab ……………………………… 35
34. Opening and Closing the Door ………………………… 36
35. Open and Closing the Upper Door Section ……….. 36
36. Open and Closing the Rear Window ………………….. 37
37. Emergency Exit ……………………………………………… 37
38. Fire Extinguisher ………………………………………….. 38
39. Seat Controls
40. Adjusting the Seat ………………………………………….. 39
41. Seat Belt
42. Fasten the Seat Belt ……………………………………….. 40
43. Release the Seat Belt ……………………………………… 40
44. Adjust the Seat Belt . ………………………………………. 40
45. Cab Layout and Controls ……………………………… 41
46. Steer Mode Selection ……………………………………. 43
47. Cab Switches and Instruments
48. Switches ………………………………………………………. 44
49. Steering Column Switches ………………………………. 45
50. Instrument Panel Switches ……………………………… 46
51. Side Panel Switches ……………………………………….. 46
52. Instruments …………………………………………………… 47
53. Warnings (Visual only) ……………………………………. 48
54. Warnings (Audible-Visual) ………………………………… 48
55. Warning Beacon . …………………………………………… 49
56. Cab Light . …………………………………………………….. 49
57. Heater (cab versions only) …………………………….. 50
58. Air Conditioning Option …………………………………. 51
59. Boom and Carriage Controls
60. Introduction ……………………………………………………. 52
61. Dual Lever Control:
62. Raise Boom-Lower Boom ……………………………….. 53
63. Extend Boom-Retract Boom ……………………………. 54
64. Tilt Carriage Forward-Back ……………………………… 55
65. Single Lever Control:
66. Raise Boom-Lower Boom ……………………………….. 56
67. Extend Boom-Retract Boom ……………………………. 57
68. Tilt Carriage Forward-Back ……………………………… 58
69. Auxiliary Control …………………………………………… 59
70. Control Lever Lock Options
71. Tilt Lever Lock ……………………………………………….. 60
72. All Lever Lock ……………………………………………….. 60
73. Before Starting the Engine
74. Pre-Start Inspection ……………………………………….. 61
75. Starting the Engine ………………………………………. 62
76. Preparing for Road Travel …………………………….. 63
77. Preparing for Site Travel ………………………………. 65
78. Testing the Parking Brake …………………………….. 66
79. Parking Brake Adjustment …………………………….. 67
80. Getting the Machine Moving
81. Operating Practices ……………………………………….. 68
82. Limited Slip Differential (LSD) …………………………… 68
83. Stopping and Parking the Machine ……………….. 70
84. Using the Load Charts and Boom Indicators …. 71
85. Safe Load Indicator
86. Checking the Indicator ……………………………………. 73
87. Load Moment Indicator
88. Checking the Indicator …………………………………….. 74
89. Setting the Volume and Brightness …………………… 75
90. Diagnostic Fault Codes ……………………………………. 75
91. Smooth Ride System ……………………………………… 75A
92. Working with the Machine
93. Introduction…………………………………………………….. 76
94. Safety Practices………………………………………………. 76
95. Risk Assessment……………………………………………… 77
96. Lifting and Loading Operations …………………………. 78
97. Safety Warnings………………………………………………. 78A
98. Fork Ratings……………………………………………………. 78B
99. Handling Palleted Loads …………………………………. 79
100. Uneven Loads ……………………………………………….. 80
101. Lifting Bales ………………………………………………….. 81
102. Placing Bales ………………………………………………… 81
103. Working With a Shovel……………………………………… 81A
104. Use of Machine on Gradients or Slopes……………… 81C
105. Operating in Low Temperatures …………………….. 82
106. Operating in High Temperatures …………………… 82
107. Towing a Machine
108. Preparing for Towing ……………………………………… 83
109. Transporting the Machine …………………………….. 83
110. Light Mechanical Tow Hitch Option ………………. 85
111. Hydraulic Tow Hitch Option …………………………… 86
112. Mechanical Tow Hitch Option ………………………. 88
113. Re-aligning the Road Wheels
114. 528-70 Machines With All Wheel Steering Only ….. 90
115. 528-70 Machines With Optional Steer Mode
116. Selector …………………………………………………………. 91
117. 528S, 536-60 Machines …………………………………… 91
118. Lifting a Machine ………………………………………….. 92
119. MAINTENANCE
120. Lubricants – Health and Safety
121. Hygiene ………………………………………………………… 93
122. Storage ………………………………………………………… 93
123. Waste Disposal ……………………………………………… 93
124. Handling ……………………………………………………….. 93
125. First Aid – Oil …………………………………………………. 93
126. Spillage ………………………………………………………… 93
127. Fires …………………………………………………………….. 93
128. Boom Safety Strut
129. Installing ……………………………………………………….. 94
130. Removing ……………………………………………………… 95
131. Tools
132. Wheel Brace and Bar ………………………………………. 95
133. Engine Cover
134. Opening-Closing the Engine Cover . …………………. 96
135. Checking for Damage …………………………………… 97
136. Seat Belt
137. Checking the Seat Belt Condition and Security …. 97
138. Storage
139. Storing the Machine ………………………………………… 97
140. Cleaning the Machine …………………………………… 98
141. Service Requirements
142. Introduction …………………………………………………… 100
143. Maintenance …………………………………………………. 100
144. Owner-Operator Support ………………………………… 100
145. Service-Maintenance Agreements ……………………. 100
146. Service Schedules ………………………………………… 100
147. Daily Checks – Every 10 Hours
148. Cleaning the Pre-Cleaner (if fitted) ……………………. 104
149. Checking the Engine Oil Level …………………………. 104
150. Checking the Coolant Level …………………………….. 105
151. Checking the Transmission Oil Level ………………… 106
152. Checking the Fire Extinguisher (if fitted) ……………. 106
153. Tyres And Wheels ………………………………………….. 107
154. Checking the ROPS-FOPS Structure ……………….. 108
155. Checking The Windscreen Washer Fluid…………….. 109
156. Weekly Checks – Every 50 Hours
157. Draining the Fuel Filter . …………………………………… 109
158. Draining the Fuel Sediment Bowl ……………………… 110
159. Cleaning the Fuel Sediment Bowl …………………….. 110
160. Checking the Axle Oil Level …………………………….. 111
161. Checking-Filling the Hub Oil Levels ………………….. 112
162. Checking the Hydraulic Fluid Level …………………… 113
163. Greasing…………………………………………………………. 114
164. Greasing – Q-Fit Carriage Pivot Pins and
165. Ram Pivot Pins – 528S, 530-60 ………………………… 114
166. Greasing – Pivot Pins ……………………………………… 115
167. Greasing – Fork Pivot Pins ……………………………… 116
168. 6 Monthly Checks – Every 500 Hours
169. Greasing – Drive Shafts ………………………………….. 116
170. Changing the Engine Oil and Filter …………………… 117
171. Checking The Air Cleaner Dust Valve ……………….. 118
172. Battery Terminals – Tightness……………………………. 118
173. 6 Monthly Checks – Every 500 Hours – continued
174. Changing the Air Filter Outer Element ………………. 119
175. Draining the Fuel Filter ……………………………………. 120
176. Changing the Fuel Filter Element ……………………… 120
177. Adjusting the Alternator Drive Belt ……………………. 121
178. Checking the Foot Brake Fluid Level ………………… 121
179. Changing The Transmission Oil Filter …………………. 122
180. Changing the Axle Oil …………………………………….. 123
181. Changing the Hub Oil ……………………………………… 124
182. Oil Immersed Brakes ……………………………………….. 124
183. Changing the Hydraulic Filter Element ……………… 125
184. Lubricating The Boom Wear Pad Runways…………. 126
185. Oiling……………………………………………………………… 127
186. Cleaning the Cab Heater Filter …………………………. 128
187. Checking The Front Axle Breather …………………….. 128
188. Yearly Checks – Every 1000 Hours
189. Changing The Transmission Oil and Filter …………. 129
190. Lubricating The Extension Ram Pivot Pin ………….. 130
191. 2 Yearly Checks – Every 2000 Hours
192. Changing The Air Filter Inner Element ………………. 131
193. Changing the Engine Coolant ………………………….. 132
194. Coolant Mixtures ……………………………………………. 133
195. Fuel System
196. Types of Fuel . ……………………………………………….. 134
197. Fuel Standards ………………………………………………. 134
198. Low Temperature Fuels . …………………………………. 134
199. Filling the Tank ………………………………………………. 135
200. Prime the System …………………………………………… 135
201. Hose Burst Protection Valves
202. Checking the Hose Burst Protection Valves ………. 136
203. Battery
204. Warning Symbols …………………………………………… 138
205. Checking the Electrolyte Level ………………………… 139
206. Battery Isolator ………………………………………………. 140
207. Jump-Starting the Engine ……………………………….. 141
208. Electrical System
209. Fuse Identification – 528-70 Machines ……………… 142
210. Relay Identification – 528-70 Machines ………………. 142
211. Fuse Identification – 528S, 530-60 Machines ……… 143
212. Relay Identification – 528S, 530-60 Machines …….. 144
213. Fuse Links ……………………………………………………… 145
214. Bulbs ……………………………………………………………. 146
215. Obtaining Replacement Parts ……………………….. 146
216. Fluids, Lubricants, Capacities and Specifications
217. 528-70, 528S and 530-60 …………………………………… 147
218. OPTIONAL ATTACHMENTS
219. Introduction …………………………………………………. 161
220. Quick Release Couplings
221. Quick Release Couplings – Do’s and Don’ts . …….. 162
222. Remove Pressure from Service Lines ……………….. 162
223. Connecting Quick Release Couplings ………………. 162
224. Disconnecting Quick Release Couplings…………….. 162
225. Installing and Removing Q-Fit Attachments
226. Installing Attachments ……………………………………. 163
227. Removing Attachments …………………………………… 165
228. Hydraulic Pin Locking Option
229. Installing Attachments ……………………………………. 166
230. Removing Attachments …………………………………… 167
231. Extension Jib
232. Safety …………………………………………………………… 168
233. Installing-Removing …………………………………………. 168
234. Operation ………………………………………………………. 168
235. Maintenance ………………………………………………….. 168A
236. Fork Mounted Hook
237. Safety …………………………………………………………… 169
238. Installing ……………………………………………………….. 169
239. Removing ……………………………………………………… 169
240. Operation ……………………………………………………… 170
241. Maintenance …………………………………………………. 170
242. Work Platforms ……………………………………………… 171
243. SPECIFICATIONS
244. Static Dimensions
245. 528-70 ………………………………………………………….. 191
246. 528S ……………………………………………………………… 191
247. 530-60……………………………………………………………. 191
248. Performance Dimensions
249. 528-70 ………………………………………………………….. 192
250. 528S ……………………………………………………………… 192
251. 530-60 …………………………………………………………… 192
252. Tyres and Pressures
253. 528-70 ………………………………………………………….. 192
254. 528S ……………………………………………………………… 192
255. 530-60 …………………………………………………………… 192
256. Noise and Vibration Data ……………………………… 193
257. Load Charts ………………………………………………….. 194

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