JCB 530-110 Operator Handbook 9801-8190 - Image 2

JCB 530-110 Operator Handbook 9801-8190 - Image 3

JCB 530-110 Operator Handbook 9801-8190 - Image 4

JCB 530-110 Operator Handbook 9801-8190 - Image 5

jcb 530 110 operator handbook 9801 8190 2

jcb 530 110 operator handbook 9801 8190 3

JCB 530-110 Operator Handbook 9801-8190

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-8190
Number of Pages: 146
Size: 28.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 530-110

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 1
4. Using the Handbook ………………………………………. 1
5. Units of Measurement …………………………………….. 1
6. Page Numbering ……………………………………………. 1
7. Left Side, Right Side . ……………………………………… 1
8. Using the Machine …………………………………………. 1
9. Page Cross References ………………………………….. 1
10. Machine Description …………………………………….. 2
11. Safety – Yours and Other People's ………………… 3
12. Safety Check List
13. General Safety ………………………………………………. 3
14. Operating Safety ……………………………………………. 4
15. Maintenance Safety ……………………………………….. 7
16. Safety Decals ……………………………………………….. 9
17. Identifying Your Machine
18. Identification Plate . ………………………………………… 11
19. Unit Identification …………………………………………… 11
20. Typical Machine Identification Number …………….. 12
21. Typical Engine Identification Number ……………….. 12
22. OPERATION
23. Introduction …………………………………………………. 21
24. Before Entering the Cab ……………………………….. 21
25. Entering and Leaving the Cab, Doors and Windows
26. Opening and Closing the Door ………………………… 23
27. Open and Closing the Upper Door Section ……….. 24
28. Opening and Closing the Windscreen ………………. 24
29. Open and Closing the Rear Window ………………….. 25
30. Emergency Exit (if fitted) …………………………………. 25
31. Seat Controls
32. Seat Type 1 …………………………………………………… 25
33. Seat Type 2 …………………………………………………… 26
34. Seat Belt
35. Fasten the Seat Belt ………………………………………… 27
36. Release the Seat Belt ………………………………………. 27
37. Adjust the Seat Belt ………………………………………… 27
38. Adjusting the Steering Column……………………….. 27
39. Cab Layout and Controls ……………………………… 28
40. Fire Extinguisher ………………………………………….. 30
41. Cab Switches and Instruments
42. Starter Switch ………………………………………………… 31
43. Steering Column Switches ……………………………….. 32
44. Instrument Panel Switches (Right Hand) …………… 33
45. Instrument Panel Switches (Left Hand) ……………… 33
46. Phasing 4-wheel steer ……………………………………. 34
47. Cab Light . …………………………………………………….. 35
48. Optional Warning Beacon ……………………………….. 35
49. Instruments …………………………………………………… 36
50. Warnings (Visual only) ……………………………………. 37
51. Warnings (Audible-Visual) ………………………………… 38
52. Heater (cab versions only)
53. Air Control ……………………………………………………… 39
54. Cab-Windscreen Heating 39
55. Heater Fan 39
56. Heated-Unheated Air 39
57. Air Conditioning (when fitted) 40
58. Boom and Carriage Controls
59. Manual Control Levers ……………………………………. 41
60. Dual Function Control Levers ………………………….. 41
61. Raise Boom-Lower Boom ……………………………….. 42
62. Extend Boom-Retract Boom ……………………………. 43
63. Tilt Carriage Forward-Tilt Carriage Back ……………. 44
64. Auxiliary Control …………………………………………… 45
65. Control Lever Locks ……………………………………… 46
66. Stabiliser Controls ……………………………………….. 47
67. Before Starting the Engine ……………………………. 48
68. Starting the Engine ………………………………………. 49
69. Preparing for Road Travel …………………………….. 50
70. Preparing for Site Travel ………………………………. 51
71. Testing the Parking Brake …………………………….. 52
72. Getting the Machine Moving
73. Operating Hints ……………………………………………… 53
74. Stopping and Parking the Machine ……………….. 55
75. Using the Load Charts and Boom Indicators …. 56
76. Safe Load Indicator ………………………………………. 58
77. Working With The Machine
78. Introduction ……………………………………………………. 59
79. Safety Practices ……………………………………………… 59
80. Lifting Operations ……………………………………………. 60
81. Use of Machines on Gradients or Slopes …………… 60
82. Fork Ratings …………………………………………………… 65
83. Safety Warnings ……………………………………………… 66
84. Working With The Machine – continued
85. Handling Palleted Loads ………………………………….. 67
86. Handling Irregular Loads
87. Lifting Bales ………………………………………………….. 69
88. Placing Bales ………………………………………………… 69
89. Uneven Loads ……………………………………………….. 70
90. Drums …………………………………………………………… 70
91. Operating in Low Temperatures ……………………. 71
92. Operating in High Temperatures …………………… 71
93. Towing a Machine ………………………………………… 72
94. Transporting the Machine …………………………….. 72
95. Lifting a Machine ………………………………………….. 74
96. Recovery Hitch …………………………………………….. 75
97. Trailer Pick Up Hitch …………………………………….. 75
98. MAINTENANCE
99. Lubricants – Health and Safety
100. Hygiene ………………………………………………………… 81
101. Storage ………………………………………………………… 81
102. Waste Disposal ……………………………………………… 81
103. Handling ……………………………………………………….. 81
104. First Aid – Oil …………………………………………………. 81
105. Spillage ………………………………………………………… 81
106. Fires …………………………………………………………….. 81
107. Service Requirements
108. Introduction …………………………………………………… 82
109. Maintenance …………………………………………………. 82
110. Owner-Operator Support ………………………………… 82
111. Service-Maintenance Agreements ……………………. 82
112. Service Schedules ………………………………………… 82
113. Boom Safety Strut
114. Installing ……………………………………………………….. 86
115. Removing ……………………………………………………… 86
116. Engine Bonnet and Cover
117. Opening-Closing the Bonnet . ………………………….. 87
118. Raising the Cover …………………………………………… 87
119. Lowering the Cover ………………………………………… 87
120. Radiator Grille
121. Raising-Lowering the Radiator Grille ………………… 88
122. Cleaning the Machine …………………………………… 88
123. ROPS-FOPS Structure
124. Checking the ROPS-FOPS Structure ……………….. 91
125. Checking for Damage …………………………………… 92
126. Seat Belt
127. Checking the Seat Belt Condition and Security …. 92
128. Greasing ……………………………………………………….. 92
129. Pivot Pins ……………………………………………………… 93
130. Front Axle and Driveshaft ……………………………….. 94
131. Rear Axle and Driveshaft ………………………………… 94
132. Carriage Lock Pins …………………………………………. 95
133. Fork Pivot Pins ………………………………………………. 95
134. Boom Wear Pad Runways ………………………………. 96
135. Boom Extension Ram Pivots …………………………… 97
136. Oiling …………………………………………………………… 98
137. Tyres and Wheels
138. Tyre Inflation …………………………………………………. 99
139. Checking Roadwheel Tightness ………………………… 99
140. Brakes
141. Parking Brake Adjustment ……………………………….. 100
142. Checking the Foot Brake Fluid Level ………………… 101
143. Engine Air Filter
144. Cleaning the Pre-Cleaner ………………………………… 101
145. Changing the Outer Element ……………………………. 102
146. Changing the Inner Element ……………………………. 103
147. Engine Oil and Filter
148. Checking the Oil Level ……………………………………. 104
149. Changing the Oil and Filter ……………………………… 104
150. Engine Cooling System
151. Checking the Coolant Level …………………………….. 105
152. Coolant Mixtures ……………………………………………. 105
153. Changing the Coolant …………………………………….. 106
154. Cab Heater Filter
155. Cleaning the Cab Heater Filter …………………………. 107
156. Fuel System
157. Types of Fuel . ……………………………………………….. 108
158. Fuel Standards ………………………………………………. 108
159. Low Temperature Fuels . …………………………………. 108
160. Filling the Tank ………………………………………………. 109
161. Priming the System …………………………………………. 109
162. Cleaning the Lift Pump Gauze …………………………… 110
163. Draining the Filter ……………………………………………. 111
164. Changing the Filter Element ……………………………… 111
165. Draining the Sediment Bowl ……………………………. 112
166. Cleaning the Sediment Bowl ……………………………. 112
167. Fire Extinguisher
168. Checking the Fire Extinguisher ………………………… 113
169. Transmission
170. Checking the Oil Level ……………………………………. 113
171. Changing the Oil and Filter ……………………………… 114
172. Front and Rear Axle
173. Checking the Axle Oil Level …………………………….. 115
174. Changing the Axle Oil …………………………………….. 115
175. Front and Rear Hub
176. Checking the Hub Oil Levels ……………………………. 116
177. Changing the Hub Oil ……………………………………… 116
178. Hydraulic System
179. Checking the Fluid Level ………………………………….. 117
180. Changing the Filter Element …………………………….. 117
181. Hose Burst Protection Valves
182. Checking the Hose Burst Protection Valves ………. 118
183. Battery
184. Warning Symbols ……………………………………………. 120
185. Checking the Electrolyte Level ………………………… 121
186. Battery Isolator ………………………………………………. 122
187. Jump Starting the Engine ………………………………. 123
188. Electrical System
189. Fuses …………………………………………………………….. 124
190. Bulbs …………………………………………………………….. 125
191. Adjusting the Alternator Drive Belt ……………………. 125
192. Windscreen Washer ……………………………………… 126
193. Obtaining Replacement Parts ……………………….. 126
194. Fluids, Lubricants, Capacities and Specifications
195. 530-110 (Type AR and AK Engine Builds) ………….. 127
196. OPTIONAL ATTACHMENTS
197. Introduction …………………………………………………. 131
198. Quick Release Couplings
199. Quick Release Couplings – Do’s and Don’ts . …….. 132
200. Remove Pressure from Service Lines ……………….. 132
201. Connecting Quick Release Couplings ………………. 132
202. Disconnecting Quick Release Couplings …………… 132
203. Installing and Removing Q-Fit Attachments
204. Installing Attachments ……………………………………. 133
205. Removing Attachments …………………………………… 135
206. Platform
207. Installing ……………………………………………………….. 136
208. Removal ……………………………………………………….. 136
209. Safety …………………………………………………………… 137
210. Operation ……………………………………………………… 138
211. Maintenance …………………………………………………. 138
212. Extension Jib
213. Safety …………………………………………………………… 139
214. Operation ……………………………………………………… 139
215. Maintenance …………………………………………………. 140
216. Fork Mounted Hook
217. Safety …………………………………………………………… 141
218. Installing ……………………………………………………….. 141
219. Removing ……………………………………………………… 141
220. Operation ……………………………………………………… 142
221. Maintenance …………………………………………………. 142
222. SPECIFICATIONS
223. Static Dimensions …………………………………………. 151
224. Performance Dimensions ………………………………. 152
225. Tyres and Pressures …………………………………….. 153
226. Noise and Vibration Data ……………………………… 154

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