JCB 530-110, 530-70 Loadall Operator Manual 9821-7850

JCB 530-110, 530-70 Loadall Operator Manual 9821-7850 - Image 2

JCB 530-110, 530-70 Loadall Operator Manual 9821-7850 - Image 3

JCB 530-110, 530-70 Loadall Operator Manual 9821-7850 - Image 4

JCB 530-110, 530-70 Loadall Operator Manual 9821-7850 - Image 5

jcb 530 110 530 70 loadall operator manual 9821 7850 2

jcb 530 110 530 70 loadall operator manual 9821 7850 3

JCB 530-110, 530-70 Loadall Operator Manual 9821-7850

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7850
Number of Pages: 220
Size: 25.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 530-110, 530-70 Loadall

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle(s) ………………………………………………………………………………………………………………………………. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 12
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 14
34. Safety Label Identification ……………………………………………………………………………………………………. 14
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 16
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 17
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
40. Cab Interior Light ……………………………………………………………………………………………………………….. 18
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 19
43. Road Lights ……………………………………………………………………………………………………………………….. 19
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
45. Front Work Lights ………………………………………………………………………………………………………………. 19
46. Rear Work Lights ……………………………………………………………………………………………………………….. 20
47. Boom Work Light ……………………………………………………………………………………………………………….. 20
48. Drive Mode ………………………………………………………………………………………………………………………… 20
49. Air-Conditioning ………………………………………………………………………………………………………………….. 20
50. Fan Switch ………………………………………………………………………………………………………………………… 20
51. Reverse Fan ……………………………………………………………………………………………………………………… 20
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 21
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 22
57. Worksite Safety ………………………………………………………………………………………………………………….. 24
58. Risk Assessment ……………………………………………………………………………………………………………….. 25
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 28
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 29
63. Emergency Exit ………………………………………………………………………………………………………………….. 29
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 31
66. Windows
67. Rear Window …………………………………………………………………………………………………………………….. 33
68. Roof Window ……………………………………………………………………………………………………………………… 33
69. Battery Isolator
70. General ……………………………………………………………………………………………………………………………… 34
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 35
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 36
75. Suspension Seat ………………………………………………………………………………………………………………… 36
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 38
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
79. Static Seat Belt ………………………………………………………………………………………………………………….. 39
80. Mirrors
81. General ……………………………………………………………………………………………………………………………… 41
82. Starting the Engine
83. General ……………………………………………………………………………………………………………………………… 43
84. Stopping and Parking
85. General ……………………………………………………………………………………………………………………………… 45
86. Preparing for Travel
87. General ……………………………………………………………………………………………………………………………… 46
88. Preparing for Road Travel …………………………………………………………………………………………………… 46
89. Preparing for Worksite Travel ………………………………………………………………………………………………. 47
90. Safety Equipment
91. Control Lock ………………………………………………………………………………………………………………………. 49
92. Drive Controls
93. Steering Wheel ………………………………………………………………………………………………………………….. 50
94. Accelerator Pedal ……………………………………………………………………………………………………………….. 50
95. Service Brake Pedal …………………………………………………………………………………………………………… 50
96. Park Brake ………………………………………………………………………………………………………………………… 50
97. Transmission Drive Lever ……………………………………………………………………………………………………. 50
98. Gear Lever ………………………………………………………………………………………………………………………… 51
99. Transmission Dump Switch …………………………………………………………………………………………………. 52
100. Instruments
101. Instrument Panel ………………………………………………………………………………………………………………… 53
102. Getting the Machine Moving
103. General ……………………………………………………………………………………………………………………………… 55
104. Slopes
105. General ……………………………………………………………………………………………………………………………… 57
106. Driving on Slopes ………………………………………………………………………………………………………………. 57
107. Working on Slopes …………………………………………………………………………………………………………….. 58
108. Operating Levers-Pedals
109. General ……………………………………………………………………………………………………………………………… 60
110. Control Layouts ………………………………………………………………………………………………………………….. 60
111. Boom Controls …………………………………………………………………………………………………………………… 60
112. Chassis Levelling Controls ………………………………………………………………………………………………….. 63
113. Stabiliser Controls ………………………………………………………………………………………………………………. 64
114. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 65
115. Lifting and Loading
116. General ……………………………………………………………………………………………………………………………… 66
117. Load Charts ………………………………………………………………………………………………………………………. 66
118. Boom Indicators …………………………………………………………………………………………………………………. 69
119. Inclinometers ……………………………………………………………………………………………………………………… 69
120. Interlocks …………………………………………………………………………………………………………………………… 70
121. Working with the Boom
122. General ……………………………………………………………………………………………………………………………… 71
123. Fork Ratings ………………………………………………………………………………………………………………………. 71
124. Repositioning the Forks ………………………………………………………………………………………………………. 72
125. Working with Pallets …………………………………………………………………………………………………………… 73
126. Working with Bales …………………………………………………………………………………………………………….. 75
127. Working with Irregular Loads ……………………………………………………………………………………………….. 76
128. Filling the Shovel ……………………………………………………………………………………………………………….. 77
129. Loading a Truck …………………………………………………………………………………………………………………. 78
130. Adjusting the Boom ……………………………………………………………………………………………………………. 78
131. Heating, Ventilating and Air-Conditioning (HVAC)
132. General ……………………………………………………………………………………………………………………………… 80
133. Air-Conditioning Controls …………………………………………………………………………………………………….. 80
134. Face Level Fan ………………………………………………………………………………………………………………….. 81
135. Fire Extinguisher
136. General ……………………………………………………………………………………………………………………………… 82
137. Moving a Disabled Machine
138. Jump-Starting the Engine ……………………………………………………………………………………………………. 84
139. Recovery Hitch …………………………………………………………………………………………………………………… 84
140. Lifting the Machine
141. General ……………………………………………………………………………………………………………………………… 86
142. Transporting the Machine
143. General ……………………………………………………………………………………………………………………………… 87
144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 87
145. Operating Environment
146. General ……………………………………………………………………………………………………………………………… 90
147. Operating in Low Temperatures …………………………………………………………………………………………… 90
148. Operating in High Temperatures …………………………………………………………………………………………… 90
149. Refuelling
150. General ……………………………………………………………………………………………………………………………… 92
151. Low Fuel Levels …………………………………………………………………………………………………………………. 92
152. Filling the Tank …………………………………………………………………………………………………………………… 92
153. Attachments
154. Working with Attachments
155. Introduction ………………………………………………………………………………………………………………………… 93
156. Attachments for your Machine ……………………………………………………………………………………………… 93
157. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
158. Tool Carrier
159. General ……………………………………………………………………………………………………………………………… 99
160. Quick-fit Carriage
161. General ……………………………………………………………………………………………………………………………. 102
162. Shovels
163. Standard Shovel ………………………………………………………………………………………………………………. 104
164. Forks
165. Standard Forks ………………………………………………………………………………………………………………… 106
166. Hooks
167. Fork-Mounted Hook ………………………………………………………………………………………………………….. 108
168. Work Platforms
169. General ……………………………………………………………………………………………………………………………. 109
170. Preservation and Storage
171. Cleaning
172. General ……………………………………………………………………………………………………………………………. 111
173. Preparation ………………………………………………………………………………………………………………………. 112
174. Checking For Damage
175. General ……………………………………………………………………………………………………………………………. 113
176. Storage
177. General ……………………………………………………………………………………………………………………………. 114
178. Put into Storage ……………………………………………………………………………………………………………….. 114
179. During Storage …………………………………………………………………………………………………………………. 114
180. Take out of Storage ………………………………………………………………………………………………………….. 115
181. Security
182. General ……………………………………………………………………………………………………………………………. 116
183. LiveLink …………………………………………………………………………………………………………………………… 116
184. Maintenance
185. Introduction
186. General ……………………………………………………………………………………………………………………………. 117
187. Owner-Operator Support ……………………………………………………………………………………………………. 117
188. Service-Maintenance Agreements ………………………………………………………………………………………. 118
189. Initial Service and Inspection ……………………………………………………………………………………………… 118
190. Obtaining Spare Parts ………………………………………………………………………………………………………. 118
191. Maintenance Safety
192. General ……………………………………………………………………………………………………………………………. 119
193. Fluids and Lubricants ……………………………………………………………………………………………………….. 120
194. Maintenance Schedules
195. General ……………………………………………………………………………………………………………………………. 124
196. How to Use the Maintenance Schedules …………………………………………………………………………….. 124
197. Maintenance Intervals ……………………………………………………………………………………………………….. 124
198. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 125
199. Functional Tests and Final Inspection …………………………………………………………………………………. 128
200. Maintenance Positions
201. General ……………………………………………………………………………………………………………………………. 131
202. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 131
203. Maintenance Position – Boom Raised …………………………………………………………………………………. 132
204. Service Points
205. General ……………………………………………………………………………………………………………………………. 134
206. Access Apertures
207. General ……………………………………………………………………………………………………………………………. 139
208. Battery Cover …………………………………………………………………………………………………………………… 139
209. Engine Compartment Cover ………………………………………………………………………………………………. 139
210. Boom Rear Cover …………………………………………………………………………………………………………….. 140
211. Undershield ……………………………………………………………………………………………………………………… 141
212. Tools
213. General ……………………………………………………………………………………………………………………………. 143
214. Lubrication
215. General ……………………………………………………………………………………………………………………………. 144
216. Preparation ………………………………………………………………………………………………………………………. 144
217. Attachments
218. General …………………………………………………………………………………………………………………………… 145
219. Body and Framework
220. General …………………………………………………………………………………………………………………………… 146
221. Pivot Pins ………………………………………………………………………………………………………………………… 147
222. Boom
223. General …………………………………………………………………………………………………………………………… 148
224. Operator Station
225. General …………………………………………………………………………………………………………………………… 149
226. Operator Protective Structure …………………………………………………………………………………………….. 149
227. Seat ………………………………………………………………………………………………………………………………… 149
228. Seat Belt …………………………………………………………………………………………………………………………. 149
229. Controls …………………………………………………………………………………………………………………………… 150
230. Engine
231. General …………………………………………………………………………………………………………………………… 151
232. Oil …………………………………………………………………………………………………………………………………… 152
233. Drive Belt ………………………………………………………………………………………………………………………… 153
234. Exhaust …………………………………………………………………………………………………………………………… 154
235. Air Filter
236. General …………………………………………………………………………………………………………………………… 155
237. Pre-Cleaner ……………………………………………………………………………………………………………………… 155
238. Dust Valve ………………………………………………………………………………………………………………………. 156
239. Fuel System
240. General …………………………………………………………………………………………………………………………… 157
241. Tank ……………………………………………………………………………………………………………………………….. 158
242. Fuel Filter ………………………………………………………………………………………………………………………… 158
243. Water Separator ………………………………………………………………………………………………………………. 159
244. Cooling System
245. General …………………………………………………………………………………………………………………………… 162
246. Coolant ……………………………………………………………………………………………………………………………. 162
247. Cooling Pack …………………………………………………………………………………………………………………… 162
248. Brakes
249. General …………………………………………………………………………………………………………………………… 166
250. Park Brake ………………………………………………………………………………………………………………………. 166
251. Gearbox
252. Oil …………………………………………………………………………………………………………………………………… 168
253. Axles
254. General …………………………………………………………………………………………………………………………… 169
255. Oil …………………………………………………………………………………………………………………………………… 169
256. Hubs
257. Oil …………………………………………………………………………………………………………………………………… 171
258. Wheels
259. General …………………………………………………………………………………………………………………………… 172
260. Tyres
261. General …………………………………………………………………………………………………………………

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