JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650

JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650 - Image 2

JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650 - Image 3

JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650 - Image 4

JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650 - Image 5

jcb 531 70 535 95 536 60 536 70 536 70lp 541 70 550 80 560 80 loadall operator manual 9831 7650 2

jcb 531 70 535 95 536 60 536 70 536 70lp 541 70 550 80 560 80 loadall operator manual 9831 7650 3

JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-7650
Number of Pages: 390
Size: 40.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 13
29. Axle(s) ………………………………………………………………………………………………………………………………. 14
30. Gearbox …………………………………………………………………………………………………………………………….. 16
31. Operator Protective Structure ………………………………………………………………………………………………. 17
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 20
34. Safety Label Identification ……………………………………………………………………………………………………. 20
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 22
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 24
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
40. Cab Interior Light ……………………………………………………………………………………………………………….. 25
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 26
43. Road Lights ……………………………………………………………………………………………………………………….. 26
44. Rear Fog Lights …………………………………………………………………………………………………………………. 26
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 26
46. Work Lights ……………………………………………………………………………………………………………………….. 27
47. Transmission Mode …………………………………………………………………………………………………………….. 27
48. Transmission Disconnect …………………………………………………………………………………………………….. 27Table of Contents
49. ii 9831-7650-2 ii
50. Information ………………………………………………………………………………………………………………………… 27
51. Tilt Lock …………………………………………………………………………………………………………………………….. 27
52. Automatic Smooth Ride System …………………………………………………………………………………………… 27
53. Beacon ……………………………………………………………………………………………………………………………… 28
54. Window Heater ………………………………………………………………………………………………………………….. 28
55. Controls Isolation ……………………………………………………………………………………………………………….. 28
56. Chassis Levelling ……………………………………………………………………………………………………………….. 28
57. Hydraulic Mode ………………………………………………………………………………………………………………….. 28
58. Hydraulic Venting ……………………………………………………………………………………………………………….. 28
59. Reverse Fan ……………………………………………………………………………………………………………………… 29
60. Rear Window Wiper ……………………………………………………………………………………………………………. 29
61. Roof Window Wiper ……………………………………………………………………………………………………………. 29
62. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 29
63. ECO-Power ……………………………………………………………………………………………………………………….. 29
64. Auto 2WD ………………………………………………………………………………………………………………………….. 30
65. 2WD-4WD …………………………………………………………………………………………………………………………. 30
66. Trailer Brake Test ……………………………………………………………………………………………………………….. 30
67. Operation
68. Introduction
69. General ……………………………………………………………………………………………………………………………… 31
70. Operating Safety
71. General ……………………………………………………………………………………………………………………………… 32
72. Worksite Safety ………………………………………………………………………………………………………………….. 34
73. Risk Assessment ……………………………………………………………………………………………………………….. 35
74. Walk-Around Inspection
75. General ……………………………………………………………………………………………………………………………… 37
76. Entering and Leaving the Operator Station
77. General ……………………………………………………………………………………………………………………………… 38
78. Emergency Exit ………………………………………………………………………………………………………………….. 38
79. Doors
80. Operator Door ……………………………………………………………………………………………………………………. 40
81. Windows
82. Rear Window …………………………………………………………………………………………………………………….. 42
83. Battery Isolator
84. General ……………………………………………………………………………………………………………………………… 43
85. Before Starting the Engine
86. General ……………………………………………………………………………………………………………………………… 44
87. Operator Seat
88. General ……………………………………………………………………………………………………………………………… 45
89. Basic Seat …………………………………………………………………………………………………………………………. 45
90. Suspension Seat ………………………………………………………………………………………………………………… 46
91. Heated Seat Controls …………………………………………………………………………………………………………. 49
92. Seat Belt
93. General ……………………………………………………………………………………………………………………………… 50
94. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
95. Mirrors
96. General ……………………………………………………………………………………………………………………………… 52
97. Starting the Engine
98. General ……………………………………………………………………………………………………………………………… 53
99. Immobiliser ………………………………………………………………………………………………………………………… 55
100. Stopping and Parking
101. General ……………………………………………………………………………………………………………………………… 59
102. Preparing for Travel
103. General ……………………………………………………………………………………………………………………………… 60
104. Preparing for Road Travel …………………………………………………………………………………………………… 60
105. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
106. Smooth Ride System (SRS) ………………………………………………………………………………………………… 65
107. Beacon ……………………………………………………………………………………………………………………………… 66
108. Safety Equipment
109. Control Lock ………………………………………………………………………………………………………………………. 68
110. Drive Controls
111. Steering Wheel ………………………………………………………………………………………………………………….. 69
112. Steering Column ………………………………………………………………………………………………………………… 69
113. Accelerator Pedal ……………………………………………………………………………………………………………….. 69
114. Service Brake Pedal …………………………………………………………………………………………………………… 69
115. Inching Pedal …………………………………………………………………………………………………………………….. 70
116. Park Brake ………………………………………………………………………………………………………………………… 70
117. Transmission Drive Lever ……………………………………………………………………………………………………. 70
118. Gear Lever ………………………………………………………………………………………………………………………… 72
119. Transmission Dump Switch …………………………………………………………………………………………………. 77
120. Steer Mode Control ……………………………………………………………………………………………………………. 77
121. Transmission Mode …………………………………………………………………………………………………………….. 77
122. Instruments
123. Instrument Panel ………………………………………………………………………………………………………………… 79
124. Getting the Machine Moving
125. General ……………………………………………………………………………………………………………………………. 101
126. Slopes
127. General ……………………………………………………………………………………………………………………………. 104
128. Driving on Slopes …………………………………………………………………………………………………………….. 104
129. Working on Slopes …………………………………………………………………………………………………………… 105
130. Driving the Machine
131. Steer Modes …………………………………………………………………………………………………………………….. 107
132. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 108
133. TorqueLock ………………………………………………………………………………………………………………………. 108
134. Towing Other Equipment …………………………………………………………………………………………………… 109
135. Operating Levers-Pedals
136. General ……………………………………………………………………………………………………………………………. 112
137. Control Layouts ………………………………………………………………………………………………………………… 112
138. Boom Controls …………………………………………………………………………………………………………………. 112
139. Chassis Levelling Controls ………………………………………………………………………………………………… 113
140. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 114
141. Lifting and Loading
142. General ……………………………………………………………………………………………………………………………. 117
143. Load Charts …………………………………………………………………………………………………………………….. 117
144. Boom Indicators ……………………………………………………………………………………………………………….. 120
145. Inclinometers ……………………………………………………………………………………………………………………. 120
146. Interlocks …………………………………………………………………………………………………………………………. 121
147. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 121
148. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 125
149. Working with the Boom
150. General ……………………………………………………………………………………………………………………………. 130
151. Fork Ratings …………………………………………………………………………………………………………………….. 131
152. Repositioning the Forks …………………………………………………………………………………………………….. 131
153. Working with Pallets …………………………………………………………………………………………………………. 132
154. Working with Bales …………………………………………………………………………………………………………… 134
155. Working with Irregular Loads ……………………………………………………………………………………………… 135
156. Stacking Loads ………………………………………………………………………………………………………………… 136
157. Filling the Shovel ……………………………………………………………………………………………………………… 137
158. Loading a Truck ……………………………………………………………………………………………………………….. 138
159. Adjusting the Boom ………………………………………………………………………………………………………….. 138
160. Heating, Ventilating and Air-Conditioning (HVAC)
161. General ……………………………………………………………………………………………………………………………. 140
162. Air-Conditioning Controls …………………………………………………………………………………………………… 140
163. Face Level Fan ………………………………………………………………………………………………………………… 141
164. Fire Extinguisher
165. General ……………………………………………………………………………………………………………………………. 142
166. Moving a Disabled Machine
167. Jump-Starting the Engine ………………………………………………………………………………………………….. 143
168. Recovery Hitch …………………………………………………………………………………………………………………. 143
169. Lifting the Machine
170. General ……………………………………………………………………………………………………………………………. 146
171. Transporting the Machine
172. General ……………………………………………………………………………………………………………………………. 149
173. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 149
174. Operating Environment
175. General ……………………………………………………………………………………………………………………………. 153
176. Operating in Low Temperatures …………………………………………………………………………………………. 153
177. Operating in High Temperatures …………………………………………………………………………………………. 154
178. Refuelling
179. General ……………………………………………………………………………………………………………………………. 155
180. Low Fuel Levels ……………………………………………………………………………………………………………….. 155
181. Filling the Tank …………………………………………………………………………………………………………………. 155
182. Attachments
183. Working with Attachments
184. Introduction ………………………………………………………………………………………………………………………. 159
185. Attachments for your Machine ……………………………………………………………………………………………. 159
186. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 160
187. Quick-fit Carriage
188. General ……………………………………………………………………………………………………………………………. 164
189. Tow Hitches
190. General ……………………………………………………………………………………………………………………………. 168
191. Ladder Hitch …………………………………………………………………………………………………………………….. 171
192. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 175
193. Jibs
194. General ……………………………………………………………………………………………………………………………. 177
195. Extension Jib ……………………………………………………………………………………………………………………. 177
196. Roof Truss Jib ………………………………………………………………………………………………………………….. 178
197. Hooks
198. Fork-Mounted Hook ………………………………………………………………………………………………………….. 181
199. Work Platforms
200. General ……………………………………………………………………………………………………………………………. 183
201. Preservation and Storage
202. Cleaning
203. General ……………………………………………………………………………………………………………………………. 185
204. Preparation ………………………………………………………………………………………………………………………. 186
205. Checking For Damage
206. General ……………………………………………………………………………………………………………………………. 187
207. Storage
208. General ……………………………………………………………………………………………………………………………. 188
209. Put into Storage ……………………………………………………………………………………………………………….. 188
210. During Storage …………………………………………………………………………………………………………………. 189
211. Take out of Storage ………………………………………………………………………………………………………….. 189
212. Security
213. General ……………………………………………………………………………………………………………………………. 190
214. JCB Plantguard ………………………………………………………………………………………………………………… 190
215. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 190
216. LiveLink …………………………………………………………………………………………………………………………… 190
217. Maintenance
218. Introduction
219. General ……………………………………………………………………………………………………………………………. 191
220. Owner-Operator Support ……………………………………………………………………………………………………. 191
221. Service-Maintenance Agreements ………………………………………………………………………………………. 192
222. Initial Service and Inspection ……………………………………………………………………………………………… 192
223. Obtaining Spare Parts ………………………………………………………………………………………………………. 192
224. Maintenance Safety
225. General ……………………………………………………………………………………………………………………………. 193
226. Fluids and Lubricants ……………………………………………………………………………………………………….. 194
227. Maintenance Schedules
228. General ……………………………………………………………………………………………………………………………. 198
229. How to Use the Maintenance Schedules …………………………………………………………………………….. 198
230. Maintenance Intervals ……………………………………………………………………………………………………….. 198
231. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 199
232. Functional Tests and Final Inspection …………………………………………………………………………………. 201
233. Maintenance Positions
234. General ……………………………………………………………………………………………………………………………. 204
235. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 204
236. Maintenance Position – Boom Raised …………………………………………………………………………………. 205
237. Service Points
238. General ……………………………………………………………………………………………………………………………. 208
239. Access Apertures
240. General ……………………………………………………………………………………………………………………………. 215
241. Battery Cover …………………………………………………………………………………………………………………… 215
242. Engine Compartment Cover ………………………………………………………………………………………………. 216
243. Rear Cover ………………………………………………………………………………………………………………………. 217
244. Undershield ……………………………………………………………………………………………………………………… 218
245. Tools
246. General ……………………………………………………………………………………………………………………………. 219
247. Toolbox ……………………………………………………………………………………………………………………………. 219
248. Lubrication
249. General ……………………………………………………………………………………………………………………………. 220
250. Preparation ………………………………………………………………………………………………………………………. 220
251. Attachments
252. General ……………………………………………………………………………………

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