JCB 533-105 to 550-170 Operator Manual 9831-2100

JCB 533-105 to 550-170 Operator Manual 9831-2100 - Image 2

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JCB 533-105 to 550-170 Operator Manual 9831-2100 - Image 4

JCB 533-105 to 550-170 Operator Manual 9831-2100 - Image 5

jcb 533 105 to 550 170 operator manual 9831 2100 2

jcb 533 105 to 550 170 operator manual 9831 2100 3

JCB 533-105 to 550-170 Operator Manual 9831-2100

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2100
Number of Pages: 448
Size: 50.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 533-105, 535-v125, 535-v140, 540-140, 540-170, 540-170 MP, 540-200, 540-v140, 540-v180, 550-140, 550-170

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 11
28. Engine ………………………………………………………………………………………………………………………………. 13
29. Axle(s) ………………………………………………………………………………………………………………………………. 14
30. Operator Protective Structure ………………………………………………………………………………………………. 14
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 18
33. Safety Label Identification ……………………………………………………………………………………………………. 18
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 22
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 24
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
39. Cab Interior Light ……………………………………………………………………………………………………………….. 25
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 27
42. Road Lights ……………………………………………………………………………………………………………………….. 27
43. Rear Fog Lights …………………………………………………………………………………………………………………. 27
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 27
45. Work Lights ……………………………………………………………………………………………………………………….. 28
46. Transmission Mode …………………………………………………………………………………………………………….. 28
47. Transmission Disconnect …………………………………………………………………………………………………….. 28
48. Information ………………………………………………………………………………………………………………………… 28
49. Tilt Lock …………………………………………………………………………………………………………………………….. 28
50. Beacon ……………………………………………………………………………………………………………………………… 28
51. Heater ……………………………………………………………………………………………………………………………….. 29
52. Window Heater ………………………………………………………………………………………………………………….. 29
53. Inner Boom Extend-Retract …………………………………………………………………………………………………. 29
54. Controls Isolation ……………………………………………………………………………………………………………….. 29
55. Stabiliser Isolation ………………………………………………………………………………………………………………. 29
56. Chassis Levelling ……………………………………………………………………………………………………………….. 29
57. Hydraulic Function ……………………………………………………………………………………………………………… 30
58. Hydraulic Venting ……………………………………………………………………………………………………………….. 30
59. Reverse Fan ……………………………………………………………………………………………………………………… 30
60. Rear Window Wiper ……………………………………………………………………………………………………………. 30
61. Roof Window Wiper ……………………………………………………………………………………………………………. 30
62. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 31
63. Operation
64. Introduction
65. General ……………………………………………………………………………………………………………………………… 33
66. Operating Safety
67. General ……………………………………………………………………………………………………………………………… 34
68. Worksite Safety ………………………………………………………………………………………………………………….. 36
69. Risk Assessment ……………………………………………………………………………………………………………….. 37
70. Walk-Around Inspection
71. General ……………………………………………………………………………………………………………………………… 39
72. Entering and Leaving the Operator Station
73. General ……………………………………………………………………………………………………………………………… 40
74. Emergency Exit ………………………………………………………………………………………………………………….. 40
75. Doors
76. Operator Door ……………………………………………………………………………………………………………………. 42
77. Windows
78. Rear Window …………………………………………………………………………………………………………………….. 44
79. Battery Isolator
80. General ……………………………………………………………………………………………………………………………… 45
81. Before Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 46
83. Operator Seat
84. General ……………………………………………………………………………………………………………………………… 47
85. Basic Seat …………………………………………………………………………………………………………………………. 47
86. Suspension Seat ………………………………………………………………………………………………………………… 48
87. Heated Seat Controls …………………………………………………………………………………………………………. 51
88. Seat Belt
89. General ……………………………………………………………………………………………………………………………… 52
90. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 52
91. Static Seat Belt ………………………………………………………………………………………………………………….. 53
92. Mirrors
93. General ……………………………………………………………………………………………………………………………… 55
94. Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 56
96. Immobiliser ………………………………………………………………………………………………………………………… 59
97. Stopping and Parking
98. General ……………………………………………………………………………………………………………………………… 63
99. Preparing for Travel
100. General ……………………………………………………………………………………………………………………………… 64
101. Preparing for Road Travel …………………………………………………………………………………………………… 64
102. Preparing for Worksite Travel ………………………………………………………………………………………………. 70
103. Beacon ……………………………………………………………………………………………………………………………… 74
104. Safety Equipment
105. Control Lock ………………………………………………………………………………………………………………………. 76
106. Drive Controls
107. Steering Wheel ………………………………………………………………………………………………………………….. 79
108. Steering Column ………………………………………………………………………………………………………………… 79
109. Accelerator Pedal ……………………………………………………………………………………………………………….. 79
110. Service Brake Pedal …………………………………………………………………………………………………………… 79
111. Park Brake ………………………………………………………………………………………………………………………… 80
112. Transmission Drive Lever ……………………………………………………………………………………………………. 80
113. Gear Lever ………………………………………………………………………………………………………………………… 82
114. Steer Mode Control ……………………………………………………………………………………………………………. 83
115. Instruments
116. Instrument Panel ………………………………………………………………………………………………………………… 84
117. Getting the Machine Moving
118. General ……………………………………………………………………………………………………………………………. 104
119. Slopes
120. General ……………………………………………………………………………………………………………………………. 106
121. Driving on Slopes …………………………………………………………………………………………………………….. 106
122. Working on Slopes …………………………………………………………………………………………………………… 109
123. Driving the Machine
124. Steer Modes …………………………………………………………………………………………………………………….. 113
125. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 114
126. Towing Other Equipment …………………………………………………………………………………………………… 114
127. Operating Levers-Pedals
128. General ……………………………………………………………………………………………………………………………. 118
129. Control Layouts ………………………………………………………………………………………………………………… 118
130. Boom Controls …………………………………………………………………………………………………………………. 118
131. Chassis Levelling Controls ………………………………………………………………………………………………… 121
132. Stabiliser Controls …………………………………………………………………………………………………………….. 123
133. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 125
134. Lifting and Loading
135. General ……………………………………………………………………………………………………………………………. 129
136. Load Charts …………………………………………………………………………………………………………………….. 129
137. Boom Indicators ……………………………………………………………………………………………………………….. 138
138. Inclinometers ……………………………………………………………………………………………………………………. 138
139. Interlocks …………………………………………………………………………………………………………………………. 139
140. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 143
141. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 147
142. Working with the Boom
143. General ……………………………………………………………………………………………………………………………. 152
144. Fixed Loads …………………………………………………………………………………………………………………….. 153
145. Fork Ratings …………………………………………………………………………………………………………………….. 153
146. Repositioning the Forks …………………………………………………………………………………………………….. 154
147. Working with Pallets …………………………………………………………………………………………………………. 154
148. Working with Bales …………………………………………………………………………………………………………… 156
149. Working with Irregular Loads ……………………………………………………………………………………………… 157
150. Stacking Loads ………………………………………………………………………………………………………………… 158
151. Filling the Shovel ……………………………………………………………………………………………………………… 159
152. Loading a Truck ……………………………………………………………………………………………………………….. 160
153. Suspended Loads …………………………………………………………………………………………………………….. 160
154. Adjusting the Boom ………………………………………………………………………………………………………….. 161
155. Heating, Ventilating and Air-Conditioning (HVAC)
156. General ……………………………………………………………………………………………………………………………. 163
157. Air-Conditioning Controls …………………………………………………………………………………………………… 163
158. Face Level Fan ………………………………………………………………………………………………………………… 164
159. Fire Extinguisher
160. General ……………………………………………………………………………………………………………………………. 165
161. Moving a Disabled Machine
162. Jump-Starting the Engine ………………………………………………………………………………………………….. 166
163. Recovery Hitch …………………………………………………………………………………………………………………. 166
164. Lifting the Machine
165. General ……………………………………………………………………………………………………………………………. 168
166. Transporting the Machine
167. General ……………………………………………………………………………………………………………………………. 169
168. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 169
169. Operating Environment
170. General ……………………………………………………………………………………………………………………………. 174
171. Operating in Low Temperatures …………………………………………………………………………………………. 174
172. Operating in High Temperatures …………………………………………………………………………………………. 175
173. Refuelling
174. General ……………………………………………………………………………………………………………………………. 176
175. Low Fuel Levels ……………………………………………………………………………………………………………….. 176
176. Filling the Tank …………………………………………………………………………………………………………………. 176
177. Attachments
178. Working with Attachments
179. Introduction ………………………………………………………………………………………………………………………. 179
180. Attachments for your Machine ……………………………………………………………………………………………. 179
181. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 180
182. Quick-fit Carriage
183. General ……………………………………………………………………………………………………………………………. 184
184. Side-Shift Carriage
185. General ……………………………………………………………………………………………………………………………. 188
186. Fork Positioner
187. General ……………………………………………………………………………………………………………………………. 193
188. Jibs
189. General ……………………………………………………………………………………………………………………………. 196
190. Extension Jib ……………………………………………………………………………………………………………………. 197
191. Roof Truss Jib ………………………………………………………………………………………………………………….. 197
192. Hooks
193. Fork-Mounted Hook ………………………………………………………………………………………………………….. 201
194. Shackle
195. General ……………………………………………………………………………………………………………………………. 203
196. Work Platforms
197. General ……………………………………………………………………………………………………………………………. 204
198. Preservation and Storage
199. Cleaning
200. General ……………………………………………………………………………………………………………………………. 205
201. Preparation ………………………………………………………………………………………………………………………. 206
202. Checking For Damage
203. General ……………………………………………………………………………………………………………………………. 207
204. Storage
205. General ……………………………………………………………………………………………………………………………. 208
206. Put into Storage ……………………………………………………………………………………………………………….. 208
207. During Storage …………………………………………………………………………………………………………………. 209
208. Take out of Storage ………………………………………………………………………………………………………….. 209
209. Security
210. General ……………………………………………………………………………………………………………………………. 210
211. JCB Plantguard ………………………………………………………………………………………………………………… 210
212. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 210
213. LiveLink …………………………………………………………………………………………………………………………… 210
214. Maintenance
215. Introduction
216. General ……………………………………………………………………………………………………………………………. 211
217. Owner-Operator Support ……………………………………………………………………………………………………. 211
218. Service-Maintenance Agreements ………………………………………………………………………………………. 212
219. Initial Service and Inspection ……………………………………………………………………………………………… 212
220. Obtaining Spare Parts ………………………………………………………………………………………………………. 212
221. Maintenance Safety
222. General ……………………………………………………………………………………………………………………………. 213
223. Fluids and Lubricants ……………………………………………………………………………………………………….. 214
224. Maintenance Schedules
225. General ……………………………………………………………………………………………………………………………. 218
226. How to Use the Maintenance Schedules …………………………………………………………………………….. 218
227. Maintenance Intervals ……………………………………………………………………………………………………….. 218
228. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 219
229. Functional Tests and Final Inspection …………………………………………………………………………………. 222
230. Maintenance Positions
231. General ……………………………………………………………………………………………………………………………. 224
232. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 224
233. Maintenance Position – Boom Raised …………………………………………………………………………………. 225
234. Service Points
235. General ……………………………………………………………………………………………………………………………. 232
236. Access Apertures
237. General ……………………………………………………………………………………………………………………………. 259
238. Battery Cover …………………………………………………………………………………………………………………… 259
239. Engine Compartment Cover ………………………………………………………………………………………………. 260
240. Rear Cover ………………………………………………………………………………………………………………………. 261
241. Undershield ……………………………………………………………………………………………………………………… 261
242. Tools
243. General ……………………………………………………………………………………………………………………………. 263
244. Lubrication
245. General ……………………………………………………………………………………………………………………………. 264
246. Preparation ………………………………………………………………………………………………………………………. 264
247. Remote Greasing ……………………………………………………………………………………………………………… 264
248. Attachments
249. General …………………………………………………………………………………………………………………………… 266
250. Body and Framework
251. General …………………………………………………………………………………………………………………………… 267
252. Pivot Pins ………………………………………………………………………………………………………………………… 267
253. Boom
254. General ………………………………………………………………………………………………………………….

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