JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200

JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200 - Image 2

JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200 - Image 3

JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200 - Image 4

JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200 - Image 5

jcb 5cx eco backhoe loader operator manual 9821 3200 2

jcb 5cx eco backhoe loader operator manual 9821 3200 3

JCB 5CX ECO Backhoe Loader Operator Manual 9821-3200

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3200
Number of Pages: 364
Size: 35.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 5CX ECO Backhoe Loader

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Labels …………………………………………………………………………………..13
22. Introduction …………………………………………………………………………………13
23. Safety Label Identification …………………………………………………………….14
24. Identifying Your Machine …………………………………………………………………..17
25. Machine Identification Plate ………………………………………………………….17
26. Component Identification Plates …………………………………………………….18
27. Transmission Identification Numbers ……………………………………………..19
28. ROPS-FOPS Certification plate ……………………………………………………..20
29. FOPS Data Plate …………………………………………………………………………20
30. Machine Security ……………………………………………………………………………..21
31. Introduction …………………………………………………………………………………21
32. JCB Plantguard …………………………………………………………………………..21
33. LiveLink ……………………………………………………………………………………..21
34. Construction Equipment Security And Registration Scheme (CESAR) .21
35. Immobiliser …………………………………………………………………………………21
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………27
41. Opening and Closing the Door ………………………………………………………27
42. Opening and Closing the Side Windows …………………………………………27
43. Opening and Closing the Rear Window ………………………………………….28
44. Seat Controls …………………………………………………………………………………..29
45. Introduction …………………………………………………………………………………29
46. Standard Seat ……………………………………………………………………………..29
47. Electrical Options ………………………………………………………………………..31
48. Mechanical Seat (Option) ……………………………………………………………..33
49. Electrical Options – Mechanical Seat ………………………………………………33
50. Seat Belt …………………………………………………………………………………………34
51. Inertia Reel Seat Belt …………………………………………………………………..34
52. Visibility Aids ……………………………………………………………………………………35
53. Mirrors ……………………………………………………………………………………….35
54. Cab Layout (Manual Controls) ……………………………………………………………36
55. Component Key …………………………………………………………………………..37
56. Cab Layout (Easy Controls) ………………………………………………………………38
57. Component Key …………………………………………………………………………..39
58. Cab Layout (Advanced Easy Controls) ……………………………………………….40
59. Component Key …………………………………………………………………………..41
60. Drive Controls, Switches and Instruments ……………………………………………42
61. Drive Controls ……………………………………………………………………………..42
62. Switches …………………………………………………………………………………….48
63. Instruments …………………………………………………………………………………57
64. Hydraulic Flow Control (EcoDIG) …………………………………………………..62
65. TorqueLock (EcoROAD) ……………………………………………………………….65
66. Extreme Cold Climate Heater Switch (If fitted) …………………………………66
67. Air Conditioning and Cab Heater Controls ………………………………………70
68. Operating Levers ……………………………………………………………………………..71
69. Introduction …………………………………………………………………………………71
70. Control Layouts …………………………………………………………………………..71
71. Loader Controls …………………………………………………………………………..72
72. Excavator Controls ………………………………………………………………………81
73. Stabiliser Controls ……………………………………………………………………..102
74. Auxiliary Controls ………………………………………………………………………104
75. Safety Equipment …………………………………………………………………………..109
76. Boom and Slew Locks ………………………………………………………………..109
77. Overload Warning System (If fitted) …………………………………………….. 111
78. Beacon ……………………………………………………………………………………. 112
79. Fire Extinguisher (If Fitted) …………………………………………………………. 113
80. Before Starting the Engine ………………………………………………………………. 114
81. Starting The Engine ……………………………………………………………………….. 116
82. Starting the Engine Below -30°C (-22 °F) ……………………………………… 117
83. Warming Up ……………………………………………………………………………… 118
84. Immobiliser (If fitted) ………………………………………………………………….. 119
85. Preparing The Machine For Travel ……………………………………………………122
86. Excavator Attachments ……………………………………………………………….122
87. Tucked In Travel Position ……………………………………………………………122
88. Central Protruding Travel Position ………………………………………………..123
89. Road Travel Position ………………………………………………………………….123
90. Site Travel Position …………………………………………………………………….126
91. Getting The Machine Moving ……………………………………………………………127
92. Operating Practices ……………………………………………………………………127
93. Stopping and Parking the Machine ……………………………………………………130
94. Working With The Machine ……………………………………………………………..132
95. Operating Practices and Site Safety …………………………………………….132
96. Clothing and Safety Equipment ……………………………………………………132
97. Danger Zone …………………………………………………………………………….132
98. Log Moving-Handling ………………………………………………………………….132
99. Safety Practices ………………………………………………………………………..133
100. Working With The Loader ……………………………………………………………134
101. Working With The Excavator ……………………………………………………….139
102. Lifting (Object Handling) ……………………………………………………………..160
103. Getting the Machine Unstuck ………………………………………………………163
104. Operating Environment ……………………………………………………………………164
105. Operating in Low Temperatures …………………………………………………..164
106. Operating in High Temperatures ………………………………………………….164
107. Operating in Dusty or Sandy Areas ………………………………………………164
108. Operating in Coastal Regions ……………………………………………………..164
109. Operating on Wet or Soft Ground …………………………………………………164
110. Engine Block Heater …………………………………………………………………..164
111. Refuelling the Machine ……………………………………………………………………167
112. Low Fuel Levels ………………………………………………………………………..167
113. Filling the Tank ………………………………………………………………………….167
114. Moving A Disabled Machine …………………………………………………………….169
115. Towing and Retrieval ………………………………………………………………….169
116. Lowering a Load ………………………………………………………………………..171
117. Transporting The Machine ……………………………………………………………….172
118. Lifting A Machine ……………………………………………………………………………174
119. Storage of the Machine …………………………………………………………………..177
120. Introduction ……………………………………………………………………………….177
121. Storage Area …………………………………………………………………………….177
122. Prepare the Machine for Storage …………………………………………………177
123. Put the Machine into Storage ………………………………………………………177
124. During Storage ………………………………………………………………………….177
125. Take the Machine Out of Storage …………………………………………………178
126. Routine Maintenance
127. Service Requirements …………………………………………………………………….179
128. Introduction ……………………………………………………………………………….179
129. Owner-Operator Support …………………………………………………………….179
130. Service-Maintenance Agreements ……………………………………………….179
131. Initial Service and Inspection ……………………………………………………….179
132. Fit for Purpose Tests for Lifting Equipment …………………………………….180
133. Obtaining Replacement Parts ………………………………………………………180
134. Health and Safety …………………………………………………………………………..181
135. Lubricants …………………………………………………………………………………181
136. Battery ……………………………………………………………………………………..183
137. Service Schedules ………………………………………………………………………….185
138. Introduction ……………………………………………………………………………….185
139. How to Use the Service Schedules ………………………………………………185
140. Calendar Equivalents …………………………………………………………………185
141. Pre-start Cold Checks, Service Points and Fluid Levels ………………….186
142. Functional Test and Final Inspection …………………………………………….190
143. Fluids, Lubricants and Capacities ……………………………………………………..192
144. Coolant Mixtures ……………………………………………………………………….194
145. Fuels ………………………………………………………………………………………..195
146. Tools …………………………………………………………………………………………….198
147. Toolbox (If fitted) ………………………………………………………………………..198
148. Carrying Tools onto the Machine ………………………………………………….198
149. Prepare the Machine for Maintenance ………………………………………………199
150. Introduction ……………………………………………………………………………….199
151. How to Make the Machine Safe (Loader Arm Lowered) ………………….200
152. How to Make the Machine Safe (Loader Arm Lifted) ………………………200
153. Cleaning the Machine ……………………………………………………………………..202
154. Introduction ……………………………………………………………………………….202
155. Preparing the Machine for Cleaning ……………………………………………..202
156. Cleaning the Machine …………………………………………………………………203
157. Checking for Damage ……………………………………………………………………..206
158. Check the Machine Body and Structure ………………………………………..206
159. Check the Tyres ………………………………………………………………………..206
160. Check the Seat and Seat Belt ……………………………………………………..206
161. Check the Hydraulic Hoses and Fittings ……………………………………….206
162. Check the Electrical Circuits ………………………………………………………..207
163. Checking The ROPS-FOPS Structure …………………………………………..207
164. Greasing ……………………………………………………………………………………….209
165. Introduction ……………………………………………………………………………….209
166. Preparing the Machine for Greasing …………………………………………….209
167. Loader Arms ……………………………………………………………………………..210
168. Excavator and Quickhitch …………………………………………………………… 211
169. Front Axle (All Wheel Drive Machines) ………………………………………….212
170. Rear Axle (All Wheel Drive Machines) ………………………………………….212
171. Extending Dipper ……………………………………………………………………….213
172. Driveshafts ……………………………………………………………………………….213
173. 6-in-1 Clamshovel ……………………………………………………………………..214
174. Stabilisers (Centremount Machines) …………………………………………….214
175. Loader Quickhitch ……………………………………………………………………..214
176. Power Sideshift …………………………………………………………………………214
177. Kingpost …………………………………………………………………………………..215
178. Knuckle (If Fitted) ………………………………………………………………………215
179. Excavator Quickhitch (Hydraulic) …………………………………………………216
180. Access Panels ……………………………………………………………………………….217
181. Introduction ……………………………………………………………………………….217
182. Engine Cover …………………………………………………………………………….217
183. Front Grille ………………………………………………………………………………..220
184. Heater and Air Conditioning …………………………………………………………….221
185. Cleaning the Cab Heater Fresh Air Filter ………………………………………221
186. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……222
187. Brakes ………………………………………………………………………………………….223
188. Park Brake ………………………………………………………………………………..223
189. Electrical System ……………………………………………………………………………225
190. Battery ……………………………………………………………………………………..225
191. Jump Starting The Engine …………………………………………………………..228
192. Fuses (Manual Controls) …………………………………………………………….229
193. Fuses (Easy Controls – Advanced Easy Controls) ………………………….230
194. Link Box Fuses ………………………………………………………………………….231
195. Relays (Manual Controls with Immobiliser) ……………………………………232
196. Relays (Manual Controls without Immobiliser) ……………………………….233
197. Relays (Easy Controls with Immobiliser) ……………………………………….234
198. Relays (Easy Controls without Immobiliser) …………………………………..235
199. Relays (Advanced Easy Controls) ………………………………………………..237
200. Engine ………………………………………………………………………………………….239
201. Oil and Filter ……………………………………………………………………………..239
202. Cooling System …………………………………………………………………………241
203. Front End Accessory Drive Belt …………………………………………………..243
204. Air Filter ……………………………………………………………………………………245
205. Fuel System …………………………………………………………………………………..246
206. Introduction ……………………………………………………………………………….246
207. Water Separator and Engine Fuel Filter ………………………………………..246
208. Bleeding the System ………………………………………………………………….250
209. Hydraulic System ……………………………………………………………………………251
210. Introduction ……………………………………………………………………………….251
211. Releasing the Hydraulic Pressure ………………………………………………..251
212. Hydraulic Tank Filler Cap ……………………………………………………………252
213. Oil and Filter ……………………………………………………………………………..253
214. Hose Burst Protection Valves (If fitted) ………………………………………….256
215. Steering ………………………………………………………………………………………..257
216. Checking the Emergency Steer System ………………………………………..257
217. Transmission …………………………………………………………………………………258
218. Gearbox ……………………………………………………………………………………258
219. Axles (All Wheel Steer Machines) ………………………………………………..260
220. Tyres and Wheels …………………………………………………………………………..262
221. Tyre Inflation ……………………………………………………………………………..262
222. Wheel Nuts ……………………………………………………………………………….263
223. Wheel Alignment ……………………………………………………………………………264
224. Introduction ……………………………………………………………………………….264
225. Electronic Steer Mode Selector ……………………………………………………264
226. Wear Pads …………………………………………………………………………………….265
227. Extending Dipper Wear Pads ………………………………………………………265
228. Stabiliser Legs (Sideshift Machines Only) ……………………………………..267
229. Power Sideshift Wear Pads …………………………………………………………268
230. Powered Sideshift (If fitted) ……………………………………………………………..271
231. Chain Adjustment ………………………………………………………………………271
232. Cable Adjustment ………………………………………………………………………272
233. Windscreen Washer ……………………………………………………………………….274
234. Checking the Level …………………………………………………………………….274
235. Fire Extinguisher (if fitted) ………………………………………………………………..275
236. Checking the Fire Extinguisher ……………………………………………………275
237. Optional Attachments
238. Introduction ……………………………………………………………………………………277
239. Attachments For Your Machine ………………………………………………………..278
240. Connecting-Disconnecting Hydraulic Hoses ……………………………………….279
241. Introduction ……………………………………………………………………………….279
242. Connecting the Hydraulic Hoses ………………………………………………….279
243. Disconnecting the Hydraulic Hoses ………………………………………………280
244. Quick Release Couplings ……………………………………………………………281
245. Directly Mounted Excavator Attachments …………………………………………..283
246. Installing Directly Mounted Excavator Attachments ………………………..283
247. Loader Quickhitch (If Fitted) …………………………………………………………….284
248. Loader Quickhitch Carriage …………………………………………………………284
249. Loader Quickhitch Attachments ……………………………………………………286
250. Excavator Quickhitch – Mechanical Type (If Fitted) ……………………………..293
251. Installing The Quickhitch …………………………………………………………….293
252. Removing The Quickhitch …………………………………………………………..294
253. Installing Excavator Quickhitch Attachments ………………………………….294
254. Removing Excavator Quickhitch Attachments ………………………………..295
255. Excavator Quickhitch – Hydraulic Type (If Fitted) ………………………………..297
256. Installing The Quickhitch …………………………………………………………….297
257. Removing The Quickhitch …………………………………………………………..298
258. Removing an Excavator Attachment …………………………………………….299
259. Position of Data Plate …………………………………………………………………301
260. Installing an Excavator Attachment ………………………………………………302
261. Shovel – Forks (If Fitted) ………………………………………………………………….305
262. Safety and Control ……………………………………………………………………..305
263. Preparing the Forks for Use ………………………………………………………..305
264. Preparing For Road Travel ………………………………………………………….306
265. Preparing For Site Travel ……………………………………………………………306
266. Adjust The Fork Spacing …………………………………………………………….306
267. Daily Maintenance ……………………………………………………………………..306
268. Tool Carrier and Forks (If Fitted) ……………………………………………………….307
269. Safety and Control ……………………………………………………………………..307
270. Preparing the Forks for Use ………………………………………………………..307
271. Adjust the Fork Spacing ……………………………………………………………..308
272. Preparing for Road Travel …………………………………………………………..308
273. Preparing for Site Travel ……………………………………………………………..308
274. Preparing for Shovel Operation ……………………………………………………308
275. Daily Maintenance ……………………………………………………………………..308
276. Hammer (If Fitted) ………………………………………………………………………….309
277. Hammer Operation …………………………………………………………………….309
278. Changing the Hammer Return Line Filter (If Fitted) ……………………….. 311
279. Bi-Directional and Hammer Circuits (If fitted) ……………………………………..312
280. Procedure …………………………………………………………………………………312
281. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………316
282. Connecting the Hand Held Tool ……………………………………………………316
283. Operating The Tool …………………………………………………………………….317
284. Disconnecting the Hand Held Tool ……………………………………………….317
285. Hose Reel (If fitted) …………………………………………………………………………318
286. Location on Machine ………………………………………………………………….318
287. Using the Hose Reel ………………………………………………………………….318
288. Work Platforms …………………….

Rate this product