JCB 8018 CTS Operator Manual 9821-2850 - Image 2

JCB 8018 CTS Operator Manual 9821-2850 - Image 3

JCB 8018 CTS Operator Manual 9821-2850 - Image 4

JCB 8018 CTS Operator Manual 9821-2850 - Image 5

jcb 8018 cts operator manual 9821 2850 2

jcb 8018 cts operator manual 9821 2850 3

JCB 8018 CTS Operator Manual 9821-2850

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2850
Number of Pages: 330
Size: 10.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8018 CTS

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..5
13. The JCB Mini Excavator …………………………………………………………………5
14. Intended Use ………………………………………………………………………………..5
15. Component Location ……………………………………………………………………..6
16. Safety Check List ……………………………………………………………………………….8
17. Safety – Yours and Others ………………………………………………………………8
18. General Safety ……………………………………………………………………………..9
19. Operating Safety …………………………………………………………………………12
20. Maintenance Safety ……………………………………………………………………..21
21. Safety Labels …………………………………………………………………………………..33
22. Introduction …………………………………………………………………………………33
23. Safety Label Identification …………………………………………………………….34
24. Identifying Your Machine …………………………………………………………………..38
25. Machine Identification Plate ………………………………………………………….38
26. Component Identification Plates …………………………………………………….40
27. Machine Security ……………………………………………………………………………..43
28. Introduction …………………………………………………………………………………43
29. JCB Plantguard …………………………………………………………………………..43
30. Construction Equipment Security And Registration Scheme (CESAR) .43
31. Immobiliser …………………………………………………………………………………44
32. Operation
33. Introduction ……………………………………………………………………………………..45
34. Before Entering the Cab ……………………………………………………………………46
35. Entering and Leaving the Cab ……………………………………………………………48
36. Emergency Exit …………………………………………………………………………..49
37. Doors and Windows …………………………………………………………………………51
38. Opening and Closing the Door ………………………………………………………51
39. Securing the Door in the Open Position ………………………………………….51
40. Opening and Closing the Front Window ………………………………………….53
41. Opening and Closing the Side Window …………………………………………..54
42. Seat Controls …………………………………………………………………………………..55
43. Introduction …………………………………………………………………………………55
44. Standard Seat ……………………………………………………………………………..56
45. Suspension Seat (If fitted) …………………………………………………………….57
46. Seat Belt …………………………………………………………………………………………58
47. Static Seat Belt ……………………………………………………………………………58
48. Cab Layout ……………………………………………………………………………………..62
49. Drive Controls, Switches and Instruments ……………………………………………64
50. Drive Controls ……………………………………………………………………………..64
51. Switches …………………………………………………………………………………….68
52. Instrument Panel …………………………………………………………………………74
53. Cab Heater Controls …………………………………………………………………….78
54. Operating Levers-Pedals …………………………………………………………………..79
55. Introduction …………………………………………………………………………………79
56. Control Layouts …………………………………………………………………………..79
57. Excavator Controls ………………………………………………………………………80
58. Dozer Control-Extending Undercarriage …………………………………………88
59. Auxiliary Operation ………………………………………………………………………92
60. Safety Equipment …………………………………………………………………………….93
61. Control Locks ……………………………………………………………………………..93
62. Beacon ………………………………………………………………………………………94
63. Fire Extinguisher (If fitted) …………………………………………………………….95
64. Before Starting the Engine …………………………………………………………………98
65. Starting the Engine …………………………………………………………………………101
66. Warming Up ………………………………………………………………………………103
67. Immobiliser (If fitted) …………………………………………………………………..104
68. Stopping and Parking the Machine …………………………………………………… 110
69. Preparing the Machine for Travel …………………………………………………….. 112
70. Introduction ………………………………………………………………………………. 112
71. Preparing for Site Travel …………………………………………………………….. 112
72. Working with the Machine ………………………………………………………………. 114
73. Operating Practices and Site Safety ……………………………………………. 114
74. Clothing and Safety Equipment …………………………………………………… 115
75. Danger Zone ……………………………………………………………………………. 115
76. Log Moving-Handling …………………………………………………………………. 116
77. Safety Practices ……………………………………………………………………….. 116
78. Working with the Excavator ………………………………………………………… 118
79. Lifting (Object Handling) ……………………………………………………………..124
80. Working with the Dozer ………………………………………………………………130
81. Use of Machines on Gradients or Slopes ………………………………………132
82. Operating Environment ……………………………………………………………………134
83. Operating in Low Temperatures …………………………………………………..134
84. Operating in a Cold Climate (Below 0°C) ………………………………………135
85. Operating in High Temperatures ………………………………………………….135
86. Operating in Dusty or Sandy Areas ………………………………………………136
87. Operating in Coastal Regions ……………………………………………………..136
88. Operating on Wet or Soft Ground …………………………………………………136
89. Getting the Machine Moving …………………………………………………………….137
90. Operating Practices ……………………………………………………………………137
91. Operating Procedure ………………………………………………………………….138
92. Refuelling the Machine ……………………………………………………………………140
93. Low Fuel Levels ………………………………………………………………………..140
94. Filling the Tank ………………………………………………………………………….140
95. Moving A Disabled Machine …………………………………………………………….143
96. Introduction ……………………………………………………………………………….143
97. Lowering the Boom in an Emergency …………………………………………..143
98. Retrieval …………………………………………………………………………………..145
99. Transporting the Machine ………………………………………………………………..147
100. Preparing for Road Travel …………………………………………………………..147
101. Before Using the Trailer-Transporter …………………………………………….148
102. Loading a Machine onto the Transporting Vehicle ………………………….149
103. Securing the Machine …………………………………………………………………151
104. Unloading a Machine from the Transporting Vehicle ……………………….153
105. Lifting a Machine ……………………………………………………………………………155
106. Storage of the Machine …………………………………………………………………..157
107. Introduction ……………………………………………………………………………….157
108. Storage Area …………………………………………………………………………….157
109. Prepare the Machine for Storage …………………………………………………157
110. Put the Machine into Storage ………………………………………………………158
111. During Storage ………………………………………………………………………….158
112. Take the Machine Out of Storage …………………………………………………159
113. Routine Maintenance
114. Service Requirements …………………………………………………………………….161
115. Introduction ……………………………………………………………………………….161
116. Owner-Operator Support …………………………………………………………….162
117. Service-Maintenance Agreements ……………………………………………….163
118. Fit for Purpose Tests for Lifting Equipment …………………………………….163
119. Obtaining Replacement Parts ………………………………………………………163
120. Health and Safety …………………………………………………………………………..164
121. Lubricants …………………………………………………………………………………164
122. Battery ……………………………………………………………………………………..168
123. Service Schedules ………………………………………………………………………….172
124. Introduction ……………………………………………………………………………….172
125. How to Use the Service Schedules ………………………………………………173
126. Calendar Equivalents …………………………………………………………………174
127. Pre Start Cold Checks, Service Points and Fluid Levels ………………….175
128. Functional Test and Final Inspection …………………………………………….180
129. Fluids, Lubricants and Capacities ……………………………………………………..182
130. Coolant Mixtures ……………………………………………………………………….184
131. Fuels ………………………………………………………………………………………..186
132. Tools …………………………………………………………………………………………….193
133. Toolbox (if fitted) ………………………………………………………………………..193
134. Carrying Tools onto the Machine ………………………………………………….193
135. Prepare the Machine for Maintenance ………………………………………………194
136. Introduction ……………………………………………………………………………….194
137. How to Make the Machine Safe (Excavator Lowered) …………………….195
138. Cleaning the Machine ……………………………………………………………………..196
139. Introduction ……………………………………………………………………………….196
140. Preparing the Machine for Cleaning ……………………………………………..197
141. Cleaning the Machine …………………………………………………………………198
142. Cleaning the Tracks ……………………………………………………………………199
143. Checking for Damage ……………………………………………………………………..201
144. Check the Machine Body and Structure ………………………………………..201
145. Check the Seat and Seat Belt ……………………………………………………..202
146. Check the Hydraulic Hoses and Fittings ……………………………………….203
147. Check the Electrical Circuits ………………………………………………………..203
148. Checking the ROPS-FOPS Structure ……………………………………………204
149. Checking the Ram Piston Rods …………………………………………………..204
150. Greasing ……………………………………………………………………………………….205
151. Introduction ……………………………………………………………………………….205
152. Pivot Pins …………………………………………………………………………………206
153. Slew Ring Bearings ……………………………………………………………………208
154. Slew Ring Gear Teeth ………………………………………………………………..209
155. Access Panels ………………………………………………………………………………. 211
156. Introduction ………………………………………………………………………………. 211
157. Engine Cover ……………………………………………………………………………. 211
158. Electrical System ……………………………………………………………………………213
159. Battery ……………………………………………………………………………………..213
160. Fuses ……………………………………………………………………………………….220
161. Engine ………………………………………………………………………………………….222
162. Oil and Filter ……………………………………………………………………………..222
163. Cooling System …………………………………………………………………………225
164. Fan Belt ……………………………………………………………………………………228
165. Air Filter ……………………………………………………………………………………229
166. Fuel System …………………………………………………………………………………..231
167. Introduction ……………………………………………………………………………….231
168. Water Separator and Engine Fuel Filter ………………………………………..233
169. Bleeding the System ………………………………………………………………….236
170. Hydraulic System ……………………………………………………………………………237
171. Introduction ……………………………………………………………………………….237
172. Releasing the Hydraulic Pressure ………………………………………………..239
173. Oil and Filter ……………………………………………………………………………..240
174. Tracks and Running Gear ……………………………………………………………….242
175. Tracks ………………………………………………………………………………………242
176. Fire Extinguisher (if fitted) ………………………………………………………………..247
177. Checking the Fire Extinguisher ……………………………………………………247
178. Optional Attachments
179. Introduction ……………………………………………………………………………………249
180. Attachments For Your Machine ………………………………………………………..252
181. Impact Protection ……………………………………………………………………………253
182. Connecting-Disconnecting Hydraulic Hoses ……………………………………….254
183. Introduction ……………………………………………………………………………….254
184. Connecting the Hydraulic Hoses ………………………………………………….255
185. Disconnecting the Hydraulic Hoses ………………………………………………257
186. Quick Release Couplings ……………………………………………………………259
187. Buckets …………………………………………………………………………………………263
188. Bucket Selection ………………………………………………………………………..263
189. Removing a Bucket – Non Quickhitch Models ………………………………..264
190. Installing a Bucket – Non Quickhitch Models ………………………………….266
191. Removing a Bucket from a Quickhitch ………………………………………….267
192. Installing a Bucket on a Quickhitch ………………………………………………269
193. Replacing Bucket Teeth ………………………………………………………………271
194. JCB Hammermaster 65 and 100 Breaker ………………………………………….272
195. Engine Speed ……………………………………………………………………………272
196. Quickhitch Rockbreaker ………………………………………………………………….273
197. Removing a Quickhitch Rockbreaker ……………………………………………273
198. Installing a Quickhitch Rockbreaker ……………………………………………..276
199. Operation ………………………………………………………………………………….276
200. Hand Held Tools …………………………………………………………………………….277
201. Using Hand Held Tools ……………………………………………………………….277
202. Specifications
203. Lifting (Object Handling) Regulations and Safe Working Loads …………….279
204. Introduction ……………………………………………………………………………….279
205. Static Dimensions …………………………………………………………………………..286
206. Performance Dimensions ………………………………………………………………..289
207. Dozer Blade ………………………………………………………………………………292
208. Hydraulic System ……………………………………………………………………………293
209. Noise Data …………………………………………………………………………………….294
210. Introduction ……………………………………………………………………………….294
211. All Machines ……………………………………………………………………………..295
212. Vibration Data ………………………………………………………………………………..296
213. Introduction ……………………………………………………………………………….296
214. 8018 CTS …………………………………………………………………………………298
215. Warranty Information
216. Machine Service Record Sheet ………………………………………………………..301
217. Registration Information ………………………………………………………………….305
218. European Community Standards
219. EC Declaration of Conformity …………………………………………………………..307
220. Introduction ……………………………………………………………………………….307
221. Explanation of the EC Declaration of Conformity ……………………………310

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