JCB 8029 CTS Operator Manual 9821-7650 - Image 2

JCB 8029 CTS Operator Manual 9821-7650 - Image 3

JCB 8029 CTS Operator Manual 9821-7650 - Image 4

JCB 8029 CTS Operator Manual 9821-7650 - Image 5

jcb 8029 cts operator manual 9821 7650 2

jcb 8029 cts operator manual 9821 7650 3

JCB 8029 CTS Operator Manual 9821-7650

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7650
Number of Pages: 200
Size: 16.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8029 CTS

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 3
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 5
18. Name and Address of the Manufacturer …………………………………………………………………………………. 5
19. Product Compliance ……………………………………………………………………………………………………………… 5
20. Description
21. General ……………………………………………………………………………………………………………………………….. 6
22. Intended Use ……………………………………………………………………………………………………………………….. 6
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
24. Optional Equipment and Attachments …………………………………………………………………………………….. 6
25. Danger Zone ……………………………………………………………………………………………………………………….. 6
26. Main Component Locations …………………………………………………………………………………………………… 7
27. Product and Component Identification
28. Machine ………………………………………………………………………………………………………………………………. 8
29. Engine ………………………………………………………………………………………………………………………………… 8
30. Operator Protective Structure ………………………………………………………………………………………………… 9
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 10
33. Safety Label Identification ……………………………………………………………………………………………………. 10
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 12
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 13
38. Work Lights ……………………………………………………………………………………………………………………….. 13
39. Beacon ……………………………………………………………………………………………………………………………… 13
40. Overload Warning System …………………………………………………………………………………………………… 13
41. Controls Isolation ……………………………………………………………………………………………………………….. 14
42. Window Wipers ………………………………………………………………………………………………………………….. 14
43. Interior Switches
44. Ignition Switch ……………………………………………………………………………………………………………………. 15
45. Cab Interior Light ……………………………………………………………………………………………………………….. 15
46. Operation
47. Introduction
48. General ……………………………………………………………………………………………………………………………… 17
49. Operating Safety
50. General ……………………………………………………………………………………………………………………………… 18
51. Worksite Safety ………………………………………………………………………………………………………………….. 20
52. Risk Assessment ……………………………………………………………………………………………………………….. 21
53. Walk-Around Inspection
54. General ……………………………………………………………………………………………………………………………… 23
55. Entering and Leaving the Operator Station
56. General ……………………………………………………………………………………………………………………………… 24
57. Emergency Exit ………………………………………………………………………………………………………………….. 26
58. Doors
59. Operator Door ……………………………………………………………………………………………………………………. 27
60. Windows
61. Front Window …………………………………………………………………………………………………………………….. 29
62. Side Window ……………………………………………………………………………………………………………………… 30
63. Before Starting the Engine
64. General ……………………………………………………………………………………………………………………………… 32
65. Operator Seat
66. General ……………………………………………………………………………………………………………………………… 34
67. Basic Seat …………………………………………………………………………………………………………………………. 34
68. Suspension Seat ………………………………………………………………………………………………………………… 35
69. Seat Belt
70. General ……………………………………………………………………………………………………………………………… 36
71. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
72. Static Seat Belt ………………………………………………………………………………………………………………….. 37
73. Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 40
75. Immobiliser ………………………………………………………………………………………………………………………… 41
76. Warming Up ………………………………………………………………………………………………………………………. 44
77. Stopping and Parking
78. General ……………………………………………………………………………………………………………………………… 46
79. Preparing for Travel
80. General ……………………………………………………………………………………………………………………………… 47
81. Preparing for Worksite Travel ………………………………………………………………………………………………. 47
82. Beacon ……………………………………………………………………………………………………………………………… 47
83. Locks
84. General ……………………………………………………………………………………………………………………………… 49
85. Slew Lock …………………………………………………………………………………………………………………………. 49
86. Control Lock ………………………………………………………………………………………………………………………. 49
87. Drive Controls
88. Track Controls ……………………………………………………………………………………………………………………. 51
89. Hand Throttle Control …………………………………………………………………………………………………………. 51
90. Instruments
91. General ……………………………………………………………………………………………………………………………… 53
92. Instrument Panel ………………………………………………………………………………………………………………… 53
93. Fuel Gauge ……………………………………………………………………………………………………………………….. 53
94. Getting the Machine Moving
95. General ……………………………………………………………………………………………………………………………… 55
96. Driving the Machine
97. General ……………………………………………………………………………………………………………………………… 56
98. Operating Levers-Pedals
99. General ……………………………………………………………………………………………………………………………… 57
100. Control Layouts ………………………………………………………………………………………………………………….. 57
101. Excavator Arm Controls ………………………………………………………………………………………………………. 57
102. Dozer Blade Controls …………………………………………………………………………………………………………. 62
103. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 62
104. Lifting and Loading
105. General ……………………………………………………………………………………………………………………………… 65
106. Load Charts ………………………………………………………………………………………………………………………. 65
107. Overload Warning System …………………………………………………………………………………………………… 66
108. Working with the Excavator Arm
109. General ……………………………………………………………………………………………………………………………… 67
110. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 67
111. Lifting With the Excavator Arm …………………………………………………………………………………………….. 67
112. Digging ……………………………………………………………………………………………………………………………… 68
113. Working with the Dozer Blade
114. General ……………………………………………………………………………………………………………………………… 71
115. Dozing and Grading ……………………………………………………………………………………………………………. 71
116. Scraping and Cutting ………………………………………………………………………………………………………….. 71
117. Backfilling ………………………………………………………………………………………………………………………….. 72
118. Slopes
119. General ……………………………………………………………………………………………………………………………… 73
120. Driving on Slopes ………………………………………………………………………………………………………………. 73
121. Working on Slopes …………………………………………………………………………………………………………….. 73
122. Heating, Ventilating and Air-Conditioning (HVAC)
123. General ……………………………………………………………………………………………………………………………… 74
124. Air-Conditioning Controls …………………………………………………………………………………………………….. 74
125. Cab Heater Controls …………………………………………………………………………………………………………… 74
126. Power Sockets
127. Auxiliary Power Socket ……………………………………………………………………………………………………….. 76
128. Battery Isolator
129. General ……………………………………………………………………………………………………………………………… 77
130. Fire Extinguisher
131. General ……………………………………………………………………………………………………………………………… 78
132. Moving a Disabled Product
133. General ……………………………………………………………………………………………………………………………… 80
134. Getting the Machine Unstuck ………………………………………………………………………………………………. 80
135. Jump-Starting the Engine ……………………………………………………………………………………………………. 80
136. Retrieval ……………………………………………………………………………………………………………………………. 81
137. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 81
138. Lifting the Product
139. General ……………………………………………………………………………………………………………………………… 83
140. Transporting the Product
141. General ……………………………………………………………………………………………………………………………… 84
142. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………….. 84
143. Unloading the Product from the Transporting Vehicle-Trailer ……………………………………………………. 86
144. Operating Environment
145. General ……………………………………………………………………………………………………………………………… 87
146. Operating in Low Temperatures …………………………………………………………………………………………… 87
147. Operating in High Temperatures …………………………………………………………………………………………… 87
148. Refuelling
149. General ……………………………………………………………………………………………………………………………… 89
150. Low Fuel Levels …………………………………………………………………………………………………………………. 89
151. Filling the Tank …………………………………………………………………………………………………………………… 89
152. Attachments
153. Working with Attachments
154. Introduction ………………………………………………………………………………………………………………………… 91
155. Attachments for your Product ………………………………………………………………………………………………. 91
156. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 92
157. Impact Protection ……………………………………………………………………………………………………………….. 95
158. Direct-Mounted Attachments
159. General ……………………………………………………………………………………………………………………………… 96
160. Quickhitch
161. Excavator Arm Quickhitch …………………………………………………………………………………………………… 97
162. Buckets
163. General ……………………………………………………………………………………………………………………………… 99
164. Bucket Teeth ……………………………………………………………………………………………………………………… 99
165. Rockbreaker
166. General ……………………………………………………………………………………………………………………………. 103
167. Preservation and Storage
168. Cleaning
169. General ……………………………………………………………………………………………………………………………. 107
170. Preparation ………………………………………………………………………………………………………………………. 107
171. Checking For Damage
172. General ……………………………………………………………………………………………………………………………. 109
173. Storage
174. General ……………………………………………………………………………………………………………………………. 110
175. Put into Storage ……………………………………………………………………………………………………………….. 110
176. During Storage …………………………………………………………………………………………………………………. 110
177. Take out of Storage ………………………………………………………………………………………………………….. 111
178. Security
179. General ……………………………………………………………………………………………………………………………. 112
180. JCB Plantguard ………………………………………………………………………………………………………………… 112
181. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 112
182. Maintenance
183. Introduction
184. General ……………………………………………………………………………………………………………………………. 113
185. Owner-Operator Support ……………………………………………………………………………………………………. 113
186. Service-Maintenance Agreements ………………………………………………………………………………………. 113
187. Obtaining Spare Parts ………………………………………………………………………………………………………. 114
188. Maintenance Safety
189. General ……………………………………………………………………………………………………………………………. 115
190. Fluids and Lubricants ……………………………………………………………………………………………………….. 116
191. Maintenance Schedules
192. General ……………………………………………………………………………………………………………………………. 120
193. How to Use the Maintenance Schedules …………………………………………………………………………….. 120
194. Maintenance Intervals ……………………………………………………………………………………………………….. 120
195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 120
196. Functional Tests and Final Inspection …………………………………………………………………………………. 122
197. Maintenance Positions
198. General ……………………………………………………………………………………………………………………………. 124
199. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 124
200. Service Points
201. General ……………………………………………………………………………………………………………………………. 125
202. Access Apertures
203. General ……………………………………………………………………………………………………………………………. 128
204. Battery Cover …………………………………………………………………………………………………………………… 128
205. Engine Compartment Cover ………………………………………………………………………………………………. 128
206. Hydraulic Compartment Cover …………………………………………………………………………………………… 129
207. Tools
208. General ……………………………………………………………………………………………………………………………. 131
209. Toolbox ……………………………………………………………………………………………………………………………. 131
210. Lubrication
211. General ……………………………………………………………………………………………………………………………. 132
212. Preparation ………………………………………………………………………………………………………………………. 132
213. Attachments
214. General …………………………………………………………………………………………………………………………… 133
215. Body and Framework
216. General …………………………………………………………………………………………………………………………… 134
217. Slew Ring Bearings ………………………………………………………………………………………………………….. 134
218. Pivot Pins ………………………………………………………………………………………………………………………… 135
219. Operator Station
220. General …………………………………………………………………………………………………………………………… 137
221. Operator Protective Structure …………………………………………………………………………………………….. 137
222. Seat ………………………………………………………………………………………………………………………………… 137
223. Seat Belt …………………………………………………………………………………………………………………………. 137
224. Controls …………………………………………………………………………………………………………………………… 138
225. Engine
226. General …………………………………………………………………………………………………………………………… 139
227. Oil …………………………………………………………………………………………………………………………………… 139
228. Drive Belt ………………………………………………………………………………………………………………………… 142
229. Air Filter
230. General …………………………………………………………………………………………………………………………… 144
231. Dust Valve ………………………………………………………………………………………………………………………. 144
232. Fuel System
233. General …………………………………………………………………………………………………………………………… 145
234. Water Separator ………………………………………………………………………………………………………………. 146
235. Cooling System
236. General …………………………………………………………………………………………………………………………… 147
237. Coolant ……………………………………………………………………………………………………………………………. 147
238. Cooling Pack …………………………………………………………………………………………………………………… 147
239. Tracks
240. General …………………………………………………………………………………………………………………………… 149
241. Steel ……………………………………………………………………………………………………………………………….. 149
242. Rubber ……………………………………………………………………………………………………………………………. 151
243. Track Gearbox
244. Oil …………………………………………………………………………………………………………………………………… 152
245. Hydraulic System
246. General …………………………………………………………………………………………………………………………… 153
247. Services ………………………………………………………………………………………………………………………….. 154
248. Oil …………………………………………………………………………………………………………………………………… 154
249. Cylinder Rams …………………………………………………………………………………………………………………. 155
250. Electrical System
251. General …………………………………………………………………………………………………………………………… 156
252. Battery …………………………………………………………………………………………………………………………….. 156
253. Battery Isolator ………………………………………………………………………………………………………………… 157
254. Fuses ……………………………………………………………………………………………………………………………… 158
255. Window Washer ……………………………………………………………………………………………………………….. 159
256. Miscellaneous
257. Fire Extinguisher ………………………………………………………………………………………………………………. 160
258. Technical Data
259. Static Dimensions
260. Dimensions ………………………………………………………………………………………………………………………. 161
261. Weights ………………………………………………………………………………………..

Rate this product