JCB 8065 RTS Operator Manual 9821-6900 - Image 2

JCB 8065 RTS Operator Manual 9821-6900 - Image 3

JCB 8065 RTS Operator Manual 9821-6900 - Image 4

JCB 8065 RTS Operator Manual 9821-6900 - Image 5

jcb 8065 rts operator manual 9821 6900 2

jcb 8065 rts operator manual 9821 6900 3

JCB 8065 RTS Operator Manual 9821-6900

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6900
Number of Pages: 184
Size: 17.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8065 RTS

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Midi Excavator …………………………………………………………………2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..3
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………..10
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Safety Label Identification …………………………………………………………….15
23. Identifying Your Machine …………………………………………………………………..18
24. Machine Identification Plate ………………………………………………………….18
25. Component Identification ………………………………………………………………19
26. Machine Security ……………………………………………………………………………..20
27. Introduction …………………………………………………………………………………20
28. JCB Plantguard …………………………………………………………………………..20
29. Construction Equipment Security And Registration Scheme (CESAR) .20
30. Immobiliser …………………………………………………………………………………20
31. Operation
32. Introduction ……………………………………………………………………………………..21
33. Before Entering the Cab ……………………………………………………………………22
34. Entering and Leaving the Cab ……………………………………………………………23
35. Emergency Exit …………………………………………………………………………..23
36. Doors and Windows …………………………………………………………………………24
37. Opening and Closing the Door ………………………………………………………24
38. Securing the Door in the Open Position ………………………………………….24
39. Opening and Closing the Front Window ………………………………………….25
40. Opening and Closing the Side Window …………………………………………..25
41. Seat Controls …………………………………………………………………………………..26
42. Introduction …………………………………………………………………………………26
43. Standard Seat ……………………………………………………………………………..26
44. Seat Belt …………………………………………………………………………………………27
45. Static Seat Belt ……………………………………………………………………………27
46. Cab Layout ……………………………………………………………………………………..28
47. Drive Controls, Switches and Instruments ……………………………………………29
48. Drive Controls ……………………………………………………………………………..29
49. Switches …………………………………………………………………………………….31
50. Instrument Panel …………………………………………………………………………34
51. Heater and Air Conditioning (If fitted) ……………………………………………..37
52. Operating Levers-Pedals …………………………………………………………………..39
53. Introduction …………………………………………………………………………………39
54. Control Layouts …………………………………………………………………………..39
55. Excavator Controls ………………………………………………………………………40
56. Dozer Controls ……………………………………………………………………………44
57. Auxiliary Controls ………………………………………………………………………..45
58. Safety Equipment …………………………………………………………………………….48
59. Control Locks ……………………………………………………………………………..48
60. Overload Warning System (If fitted) ……………………………………………….49
61. Fire Extinguisher (If fitted) …………………………………………………………….50
62. Before Starting the Engine …………………………………………………………………51
63. Starting the Engine …………………………………………………………………………..53
64. Warming Up ………………………………………………………………………………..54
65. Immobiliser …………………………………………………………………………………55
66. Stopping and Parking the Machine ……………………………………………………..58
67. Operating Environment ……………………………………………………………………..59
68. Operating in Low Temperatures …………………………………………………….59
69. Operating in a Cold Climate (Below 0°C) ………………………………………..60
70. Operating in High Temperatures ……………………………………………………60
71. Operating in Dusty or Sandy Areas ………………………………………………..60
72. Operating in Coastal Regions ……………………………………………………….60
73. Operating on Wet or Soft Ground …………………………………………………..60
74. Preparing the Machine for travel ………………………………………………………..61
75. Introduction …………………………………………………………………………………61
76. Preparing for Site Travel ……………………………………………………………….61
77. Working with the Machine …………………………………………………………………62
78. Operating Practices and Site Safety ………………………………………………62
79. Clothing and Safety Equipment ……………………………………………………..62
80. Danger Zone ………………………………………………………………………………62
81. Log Moving-Handling ……………………………………………………………………62
82. Safety Practices ………………………………………………………………………….62
83. Working with the Excavator …………………………………………………………..64
84. Lifting (Object Handling) ……………………………………………………………….68
85. Working with the Dozer ………………………………………………………………..72
86. Use of Machines on Gradients or Slopes ………………………………………..72
87. Getting the Machine Moving ………………………………………………………………74
88. Operating Practices ……………………………………………………………………..74
89. Operating Procedure ……………………………………………………………………74
90. Refuelling the Machine ……………………………………………………………………..75
91. Low Fuel Levels ………………………………………………………………………….75
92. Filling the Tank ……………………………………………………………………………75
93. Moving A Disabled Machine ………………………………………………………………77
94. Introduction …………………………………………………………………………………77
95. Lowering the Boom in an Emergency …………………………………………….77
96. Retrieval …………………………………………………………………………………….77
97. Transporting the Machine ………………………………………………………………….78
98. Preparing for Road Travel …………………………………………………………….78
99. Before Using the Trailer-Transporter ………………………………………………78
100. Loading a Machine onto the Transporting Vehicle ……………………………79
101. Securing the Machine …………………………………………………………………..80
102. Unloading a Machine from the Transporting Vehicle …………………………81
103. Lifting a Machine ……………………………………………………………………………..82
104. Storage of the Machine …………………………………………………………………….83
105. Introduction …………………………………………………………………………………83
106. Storage Area ………………………………………………………………………………83
107. Prepare the Machine for Storage …………………………………………………..83
108. Put the Machine into Storage ………………………………………………………..83
109. During Storage ……………………………………………………………………………83
110. Take the Machine Out of Storage …………………………………………………..84
111. Routine Maintenance
112. Service Requirements ………………………………………………………………………85
113. Introduction …………………………………………………………………………………85
114. Owner-Operator Support ………………………………………………………………85
115. Service-Maintenance Agreements …………………………………………………85
116. Fit for Purpose Tests for Lifting Equipment ………………………………………85
117. Obtaining Replacement Parts ………………………………………………………..86
118. Health and Safety …………………………………………………………………………….87
119. Lubricants …………………………………………………………………………………..87
120. Battery ……………………………………………………………………………………….89
121. Service Schedules ……………………………………………………………………………91
122. Introduction …………………………………………………………………………………91
123. How to Use the Service Schedules ………………………………………………..91
124. Calendar Equivalents …………………………………………………………………..92
125. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………93
126. Functional Test and Final Inspection ………………………………………………95
127. Fluids, Lubricants and Capacities ……………………………………………………….96
128. Coolant Mixtures …………………………………………………………………………97
129. Fuels ………………………………………………………………………………………….98
130. Tools …………………………………………………………………………………………….101
131. Carrying Tools onto the Machine ………………………………………………….101
132. Toolbox (if fitted) ………………………………………………………………………..101
133. Prepare the Machine for Maintenance ………………………………………………102
134. Introduction ……………………………………………………………………………….102
135. How to Make the Machine Safe (Excavator Lowered) …………………….102
136. Cleaning the Machine ……………………………………………………………………..103
137. Introduction ……………………………………………………………………………….103
138. Preparing the Machine for Cleaning ……………………………………………..103
139. Cleaning the Machine …………………………………………………………………104
140. Cleaning the Tracks ……………………………………………………………………104
141. Checking for Damage ……………………………………………………………………..106
142. Check the Machine Body and Structure ………………………………………..106
143. Check the Seat and Seat Belt ……………………………………………………..106
144. Check the Hydraulic Hoses and Fittings ……………………………………….106
145. Check the Electrical Circuits ………………………………………………………..107
146. Checking the ROPS-FOPS Structure ……………………………………………108
147. Checking the Ram Piston Rods …………………………………………………..108
148. Greasing ……………………………………………………………………………………….109
149. Introduction ……………………………………………………………………………….109
150. Pivot Pins …………………………………………………………………………………109
151. Slew Ring Bearings …………………………………………………………………… 111
152. Slew Ring Gear Teeth ……………………………………………………………….. 111
153. Access Panels ………………………………………………………………………………. 113
154. Introduction ………………………………………………………………………………. 113
155. Engine Cover ……………………………………………………………………………. 113
156. Hydraulic Bay Cover ………………………………………………………………….. 114
157. Electrical System …………………………………………………………………………… 115
158. Battery …………………………………………………………………………………….. 115
159. Fuses ………………………………………………………………………………………. 119
160. Engine ………………………………………………………………………………………….121
161. Oil and Filter ……………………………………………………………………………..121
162. Cooling System …………………………………………………………………………123
163. Fan Belt ……………………………………………………………………………………125
164. HVAC Compressor Pump Belt …………………………………………………….126
165. Air Filter ……………………………………………………………………………………127
166. Fuel System …………………………………………………………………………………..128
167. Introduction ……………………………………………………………………………….128
168. Water Separator and Engine Fuel Filter ………………………………………..129
169. Bleeding the System ………………………………………………………………….131
170. Hydraulic System ……………………………………………………………………………133
171. Introduction ……………………………………………………………………………….133
172. Releasing the Hydraulic Pressure ………………………………………………..134
173. Oil and Filter ……………………………………………………………………………..135
174. Tracks and Running Gear ……………………………………………………………….136
175. Checking the Track Gearbox Oil Level ………………………………………….136
176. Changing the Track Gearbox Oil ………………………………………………….136
177. Checking the Track Tension ………………………………………………………..137
178. Windscreen Washer ……………………………………………………………………….138
179. Checking the Level …………………………………………………………………….138
180. Fire Extinguisher (if fitted) ………………………………………………………………..139
181. Checking the Fire Extinguisher ……………………………………………………139
182. Optional Attachments
183. Introduction ……………………………………………………………………………………141
184. Attachments For Your Machine ………………………………………………………..142
185. Impact Protection ……………………………………………………………………………143
186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….144
187. Introduction ……………………………………………………………………………….144
188. Connecting the Hydraulic Hoses ………………………………………………….144
189. Disconnecting the Hydraulic Hoses ………………………………………………145
190. Quick Release Couplings ……………………………………………………………146
191. Quickhitch Assembly ………………………………………………………………………148
192. Introduction ……………………………………………………………………………….148
193. Installation ………………………………………………………………………………..148
194. Removal …………………………………………………………………………………..148
195. Maintenance ……………………………………………………………………………..149
196. Buckets …………………………………………………………………………………………150
197. Bucket Selection ………………………………………………………………………..150
198. Removing a Bucket – Non Quickhitch Models ………………………………..151
199. Installing a Bucket – Non Quickhitch Models ………………………………….152
200. Removing a Bucket from a Quickhitch ………………………………………….152
201. Installing a Bucket on a Quickhitch ………………………………………………154
202. Replacing Bucket Teeth ………………………………………………………………155
203. Quickhitch Rockbreaker ………………………………………………………………….156
204. Introduction ……………………………………………………………………………….156
205. Removing a Quickhitch Breaker …………………………………………………..156
206. Installing a Quickhitch Breaker …………………………………………………….158
207. Operation ………………………………………………………………………………….158
208. Specifications
209. Lifting Regulations and Safe Working Loads ………………………………………159
210. Introduction ……………………………………………………………………………….159
211. Static Dimensions …………………………………………………………………………..160
212. Performance Dimensions ………………………………………………………………..162
213. Auxiliary Pressures …………………………………………………………………………163
214. Noise Data …………………………………………………………………………………….164
215. Introduction ……………………………………………………………………………….164
216. All Machines ……………………………………………………………………………..164
217. Vibration ……………………………………………………………………………………….165
218. Introduction ……………………………………………………………………………….165
219. 8065 RTS …………………………………………………………………………………166
220. Warranty
221. Machine Service Record Sheet ………………………………………………………..167
222. Registration Information ………………………………………………………………….169
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..171
225. Introduction ……………………………………………………………………………….171
226. Explanation of the EC Declaration of Conformity ……………………………173

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