JCB 8085 ZTS Operator Manual 9821-1250 - Image 2

JCB 8085 ZTS Operator Manual 9821-1250 - Image 3

JCB 8085 ZTS Operator Manual 9821-1250 - Image 4

JCB 8085 ZTS Operator Manual 9821-1250 - Image 5

jcb 8085 zts operator manual 9821 1250 2

jcb 8085 zts operator manual 9821 1250 3

JCB 8085 ZTS Operator Manual 9821-1250

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1250
Number of Pages: 206
Size: 16.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8085 ZTS

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Midi Excavator …………………………………………………………………2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..3
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………..10
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Safety Label Identification …………………………………………………………….15
23. Identifying Your Machine …………………………………………………………………..17
24. Machine Identification Plate ………………………………………………………….17
25. Component Identification Plates …………………………………………………….18
26. Machine Security ……………………………………………………………………………..19
27. Introduction …………………………………………………………………………………19
28. JCB Plantguard …………………………………………………………………………..19
29. Construction Equipment Security And Registration Scheme (CESAR) .19
30. Operation
31. Introduction ……………………………………………………………………………………..21
32. Before Entering the Cab ……………………………………………………………………22
33. Entering and Leaving the Cab ……………………………………………………………23
34. Emergency Exit …………………………………………………………………………..24
35. Doors and Windows …………………………………………………………………………25
36. Opening and Closing the Door ………………………………………………………25
37. Opening and Closing the Front Upper Window ………………………………..26
38. Opening and Closing the Front Lower Window ………………………………..27
39. Door Sliding Window ……………………………………………………………………27
40. Opening and Closing the Sunblind …………………………………………………28
41. Seat Controls …………………………………………………………………………………..29
42. Introduction …………………………………………………………………………………29
43. Standard Seat ……………………………………………………………………………..29
44. Seat Belt …………………………………………………………………………………………30
45. Inertia Reel Seat Belt …………………………………………………………………..30
46. Static Seat Belt ……………………………………………………………………………31
47. Visibility Aids ……………………………………………………………………………………32
48. Mirrors and Adjustment ………………………………………………………………..32
49. Cab Layout ……………………………………………………………………………………..34
50. Component Key …………………………………………………………………………..35
51. Drive Controls, Switches and Instruments ……………………………………………36
52. Drive Controls ……………………………………………………………………………..36
53. Switches …………………………………………………………………………………….38
54. Electronic Monitoring System (EMS) Panel …………………………………….43
55. Cab Heater and Air Conditioning ……………………………………………………49
56. Operating Levers and Pedals …………………………………………………………….51
57. Introduction …………………………………………………………………………………51
58. Control Layouts …………………………………………………………………………..51
59. Excavator Controls ………………………………………………………………………51
60. Dozer Controls ……………………………………………………………………………56
61. Auxiliary Controls ………………………………………………………………………..57
62. Safety Equipment …………………………………………………………………………….61
63. Control Locks ……………………………………………………………………………..61
64. Overload Warning System …………………………………………………………….62
65. Fire Extinguisher (If fitted) …………………………………………………………….63
66. Before Starting the Engine …………………………………………………………………64
67. Starting the Engine …………………………………………………………………………..66
68. Warming Up ………………………………………………………………………………..67
69. Immobiliser …………………………………………………………………………………68
70. Preparing the Machine for Travel ……………………………………………………….70
71. Introduction …………………………………………………………………………………70
72. Preparing for Site Travel ……………………………………………………………….70
73. Getting the Machine Moving ………………………………………………………………71
74. Operating Practices ……………………………………………………………………..71
75. Operating Procedure ……………………………………………………………………71
76. Stopping and Parking the Machine ……………………………………………………..73
77. Emergency Stopping of the Machine ………………………………………………73
78. Working with the Machine …………………………………………………………………74
79. Operating Practices and Site Safety ………………………………………………74
80. Clothing and Safety Equipment ……………………………………………………..74
81. Danger Zone ………………………………………………………………………………74
82. Log Moving-Handling ……………………………………………………………………74
83. Safety Practices ………………………………………………………………………….74
84. Working with the Excavator …………………………………………………………..76
85. Lifting (Object Handling) ……………………………………………………………….80
86. Working with the Dozer ………………………………………………………………..84
87. Use of Machines on Gradients or Slopes ………………………………………..85
88. Getting the Machine Unstuck ………………………………………………………..86
89. Operating Environment ……………………………………………………………………..87
90. Operating in Cold Climates …………………………………………………………..87
91. Operating in a Cold Climate (Below 0°C) ………………………………………..87
92. Operating in a Hot Climate (Above 35°C) ……………………………………….87
93. Operating in Dusty or Sandy Areas ………………………………………………..88
94. Operating in Coastal Regions ……………………………………………………….88
95. Operating on Wet or Soft Ground …………………………………………………..88
96. Refuelling the Machine ……………………………………………………………………..89
97. Low Fuel Levels ………………………………………………………………………….89
98. Filling the Tank ……………………………………………………………………………89
99. Refuelling Pump (Optional) …………………………………………………………..91
100. Moving A Disabled Machine ………………………………………………………………92
101. Introduction …………………………………………………………………………………92
102. Lowering the Boom in an Emergency …………………………………………….92
103. Retrieval …………………………………………………………………………………….92
104. Transporting the Machine ………………………………………………………………….93
105. Preparing for Road Travel …………………………………………………………….93
106. Before Using the Trailer-Transporter ………………………………………………93
107. Loading a Machine onto the Transporting Vehicle ……………………………94
108. Securing the Machine …………………………………………………………………..95
109. Unloading a Machine from the Transporting Vehicle …………………………96
110. Lifting a Machine ……………………………………………………………………………..97
111. Storage of the Machine …………………………………………………………………….98
112. Introduction …………………………………………………………………………………98
113. Storage Area ………………………………………………………………………………98
114. Prepare the Machine for Storage …………………………………………………..98
115. Put the Machine into Storage ………………………………………………………..98
116. During Storage ……………………………………………………………………………98
117. Take the Machine Out of Storage …………………………………………………..99
118. Routine Maintenance
119. Service Requirements …………………………………………………………………….101
120. Introduction ……………………………………………………………………………….101
121. Owner-Operator Support …………………………………………………………….101
122. Service-Maintenance Agreements ……………………………………………….101
123. Fit for Purpose Tests for Lifting Equipment …………………………………….101
124. Obtaining Replacement Parts ………………………………………………………102
125. Health and Safety …………………………………………………………………………..103
126. Lubricants …………………………………………………………………………………103
127. Battery ……………………………………………………………………………………..105
128. Service Schedules ………………………………………………………………………….107
129. Introduction ……………………………………………………………………………….107
130. How to Use the Service Schedules ………………………………………………107
131. Calendar Equivalents …………………………………………………………………107
132. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….108
133. Functional Test and Final Inspection ……………………………………………. 111
134. Service Intervals for Attachments ………………………………………………… 113
135. Periodic Replacement of Safety Related Components …………………… 114
136. Fluids, Lubricants and Capacities …………………………………………………….. 115
137. Coolant Mixtures ………………………………………………………………………. 116
138. Fuels ……………………………………………………………………………………….. 117
139. Tools ……………………………………………………………………………………………. 118
140. Tool Storage and Cool Box (If fitted) …………………………………………….. 118
141. Carrying Tools onto the Machine …………………………………………………. 118
142. Prepare the Machine for Maintenance ……………………………………………… 119
143. Introduction ………………………………………………………………………………. 119
144. How to Make the Machine Safe (Excavator Lowered) ……………………. 119
145. Cleaning the Machine ……………………………………………………………………..120
146. Introduction ……………………………………………………………………………….120
147. Preparing the Machine for Cleaning ……………………………………………..120
148. Cleaning the Machine …………………………………………………………………121
149. Cleaning the Tracks ……………………………………………………………………121
150. Checking for Damage ……………………………………………………………………..123
151. Check the Machine Body and Structure ………………………………………..123
152. Check the Seat and Seat Belt ……………………………………………………..123
153. Check the Hydraulic Hoses and Fittings ……………………………………….123
154. Check the Electrical Circuits ………………………………………………………..124
155. Checking the ROPS-FOPS Structure ……………………………………………124
156. Checking the Ram Piston Rods …………………………………………………..124
157. Greasing ……………………………………………………………………………………….125
158. Introduction ……………………………………………………………………………….125
159. Preparing the Machine for Greasing …………………………………………….125
160. Grease Points ……………………………………………………………………………126
161. Slew Ring Bearings ……………………………………………………………………127
162. Slew Ring Teeth and Slew Pinion …………………………………………………127
163. Access Panels ……………………………………………………………………………….128
164. Introduction ……………………………………………………………………………….128
165. Engine Cover …………………………………………………………………………….128
166. Hydraulic Bay Cover …………………………………………………………………..129
167. Electrical System ……………………………………………………………………………130
168. Battery ……………………………………………………………………………………..130
169. Fuses ……………………………………………………………………………………….133
170. Primary Fuses …………………………………………………………………………..135
171. Relays ……………………………………………………………………………………..135
172. Engine ………………………………………………………………………………………….136
173. Oil and Filter ……………………………………………………………………………..136
174. Cooling System …………………………………………………………………………138
175. Fan Belt ……………………………………………………………………………………140
176. Compressor Belt ………………………………………………………………………..141
177. Air Filter ……………………………………………………………………………………142
178. Fuel System …………………………………………………………………………………..143
179. Introduction ……………………………………………………………………………….143
180. Draining Fuel Tank Impurities ………………………………………………………143
181. Sedimenter and Engine Fuel Filter ……………………………………………….144
182. Bleeding the Fuel System …………………………………………………………..146
183. Hydraulic System ……………………………………………………………………………147
184. Introduction ……………………………………………………………………………….147
185. Releasing the Hydraulic Pressure ………………………………………………..148
186. Oil and Filter ……………………………………………………………………………..148
187. Tracks and Running Gear ……………………………………………………………….150
188. Tracks ………………………………………………………………………………………150
189. Running Gear ……………………………………………………………………………153
190. Windscreen Washer ……………………………………………………………………….154
191. Fire Extinguisher (if fitted) ………………………………………………………………..155
192. Checking the Fire Extinguisher ……………………………………………………155
193. Optional Attachments
194. Introduction ……………………………………………………………………………………157
195. Attachments for your Machine ………………………………………………………….158
196. Removing Residual Pressure …………………………………………………………..159
197. Venting Auxiliary Pressure ………………………………………………………….159
198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….160
199. Introduction ……………………………………………………………………………….160
200. Connecting the Hydraulic Hoses ………………………………………………….160
201. Disconnecting the Hydraulic Hoses ………………………………………………161
202. Quick Release Couplings ……………………………………………………………162
203. Hydraulic Breaker …………………………………………………………………………..164
204. Operation ………………………………………………………………………………….164
205. Operating Attachments ……………………………………………………………….164
206. Manual Quickhitch ………………………………………………………………………….166
207. Introduction ……………………………………………………………………………….166
208. Installation ………………………………………………………………………………..166
209. Removal …………………………………………………………………………………..166
210. Maintenance ……………………………………………………………………………..167
211. Hydraulic Quickhitch ……………………………………………………………………….168
212. Introduction ……………………………………………………………………………….168
213. Releasing the Quickhitch – Operating Procedure ……………………………168
214. Removing a Bucket ……………………………………………………………………170
215. Installing a Bucket ……………………………………………………………………..171
216. Buckets …………………………………………………………………………………………172
217. Bucket Selection ………………………………………………………………………..172
218. Removing a Bucket – Non Quickhitch Models ………………………………..173
219. Installing a Bucket – Non Quickhitch Models ………………………………….174
220. Removing a Bucket from a Quickhitch ………………………………………….174
221. Installing a Bucket on a Quickhitch ………………………………………………176
222. Replacing Bucket Teeth ………………………………………………………………177
223. JCB Hammermaster Breakers ………………………………………………………….178
224. Introduction ……………………………………………………………………………….178
225. Removing a Quickhitch Breaker …………………………………………………..178
226. Installing a Quickhitch Breaker …………………………………………………….180
227. Specifications
228. Lifting Regulations and Safe Working Loads ………………………………………181
229. Introduction ……………………………………………………………………………….181
230. Static Dimensions …………………………………………………………………………..182
231. Performance Dimensions ………………………………………………………………..183
232. Auxiliary Pressures …………………………………………………………………………184
233. Noise Data …………………………………………………………………………………….185
234. Introduction ……………………………………………………………………………….185
235. All Machines ……………………………………………………………………………..185
236. Vibration Data ………………………………………………………………………………..186
237. Introduction ……………………………………………………………………………….186
238. 8085 ZTS ………………………………………………………………………………….187
239. Warranty Information
240. Machine Service Record Sheet ………………………………………………………..189
241. Registration Information ………………………………………………………………….191
242. European Community Standards
243. EC Declaration of Conformity …………………………………………………………..193
244. Introduction ……………………………………………………………………………….193
245. Explanation of the EC Declaration of Conformity ……………………………195

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