JCB 926, 930 Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 116
Size: 16.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 926, 930

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 1
4. Using the Handbook ………………………………………. 1
5. Units of Measurement …………………………………….. 1
6. Page Numbering ……………………………………………. 1
7. Left Side, Right Side . ……………………………………… 1
8. Using the Machine …………………………………………. 1
9. Page Cross Reference …………………………………….. 1
10. The JCB Rough Terrain Fork Lift…………………….. 2-3
11. Safety – Yours and Other People's
12. Introduction ……………………………………………………. 4
13. Safety Check List
14. General Safety ………………………………………………. 4
15. Operating Safety ……………………………………………. 5
16. Maintenance Safety ……………………………………….. 8
17. Safety Decals ……………………………………………….. 11
18. Identifying Your Machine
19. Typical Machine Serial Number . ………………………. 13
20. Engine Serial Number …………………………………….. 13
21. Engine . ………………………………………………………….. 14
22. Transmission ………………………………………………….. 14
23. Front Axle ………………………………………………………. 14
24. Rear Axle (four wheel drive models) ………………….. 14
25. OPERATION
26. Introduction …………………………………………………. 21
27. Before Entering the Cab ……………………………….. 21
28. Entering and Leaving the Cab, Doors And Windows 22
29. Opening and Closing the Doors ………………………… 23
30. Heater Controls …………………………………………….. 23
31. Seat Controls
32. Adjusting the Seat …………………………………………… 24
33. Fasten the Seat Belt ………………………………………… 26
34. Check Seat Belt is Operating Correctly ……………… 26
35. Release the Seat Belt ………………………………………. 26
36. Cab Layout And Controls
37. Controls ……………………………………………………….. 28
38. Switches ………………………………………………………. 30
39. Instrument Panel Switches ……………………………… 31
40. Roof and Rear Window Wipers………………………….. 31
41. Warning Beacon …………………………………………….. 32
42. Instruments …………………………………………………….. 32
43. Warnings ……………………………………………………….. 33
44. Mast and Carriage Controls
45. Raise Mast-Lower Mast ……………………………………. 36
46. Tilt Mast Forward-Tilt Mast Back……………………….. 37
47. Before Starting the Engine ……………………………. 38
48. Starting the Engine ………………………………………. 39
49. Preparing for Road Travel …………………………….. 40
50. Preparing for Site Travel ………………………………. 40
51. Testing the Parking Brake …………………………….. 41
52. Getting the Machine Moving
53. Operating Hints ………………………………………………. 42
54. Stopping and Parking the Machine ……………….. 44
55. Working with the RTFL
56. Introduction ……………………………………………………. 45
57. Lifting Operations ……………………………………………. 45
58. Safety Practices ……………………………………………… 45
59. Fork Ratings …………………………………………………… 45A
60. Maximum Loads …………………………………………….. 45A
61. Safety Warnings ……………………………………………… 45B
62. Loading and Unloading
63. Mast Tilt ………………………………………………………… 46
64. Lifting Palleted Loads ……………………………………… 46
65. Placing a Palleted Load …………………………………… 47
66. Handling Irregular Loads
67. Bales …………………………………………………………….. 49
68. Drums ……………………………………………………………. 49
69. Uneven Loads ………………………………………………… 50
70. Stacked Loads ……………………………………………….. 50
71. Re-positioning the Forks
72. Standard Carriage …………………………………………… 51
73. Operating in Low Temperatures ……………………. 52
74. Operating in High Temperatures …………………… 52
75. Recovery Hitch …………………………………………….. 52
76. Mechanical Tow Hitch Option ………………………… 53
77. Moving a Disabled Machine ………………………….. 54
78. Transporting the Machine by Trailer or Truck .. 55
79. MAINTENANCE
80. Service Requirements
81. Introduction ……………………………………………………. 69
82. Maintenance ………………………………………………….. 69
83. Owner-Operator Support …………………………………. 69
84. Service-Maintenance Agreements …………………….. 69
85. Lifting Regulations – Inspections and Tests ………… 69
86. Service Schedules ………………………………………… 70
87. Mast Support Chains
88. Fitting the Mast Support Chains ………………………. 74
89. Removing the Mast Support Chains …………………. 75
90. Lubricants – Health and Safety ………………………….. 76
91. Engine Cover
92. Opening-Closing the Engine Cover . …………………. 77
93. Storage
94. Storing the Machine ………………………………………… 77
95. Cleaning the Machine
96. Cleaning the Tubes-Fins …………………………………. 78
97. Checking for Damage …………………………………… 78
98. Seat Belt
99. Checking the Seat Belt Condition and Security ….. 79
100. FOPS Structure
101. Checking the FOPS Structure …………………………… 79
102. Greasing
103. Greasing (daily) ……………………………………………… 80
104. Greasing (250 Hours) ………………………………………. 83
105. Oiling …………………………………………………………… 84
106. Tyres and Wheels
107. Inflating Tyres …………………………………………………. 85
108. Checking Roadwheel Tightness ……………………….. 85
109. Brakes
110. Parking Brake Adjustment (Early Machines) ……….. 86
111. Parking Brake Adjustment (Later Machines) ……….. 86B
112. Checking the Foot Brake Fluid Level………………….. 87
113. Engine Air Filter
114. Cleaning the Pre-Cleaner ………………………………… 87
115. Changing the Elements (A series engine) …………… 88
116. Changing the Elements (R series engine) …………… 89
117. Engine Oil and Filter
118. Checking the Oil Level (A series engine) …………….. 90
119. Changing the Oil and Filter (A series engine) ……… 90
120. Checking the Oil Level (R series engine) …………….. 90a
121. Changing the Oil and Filter (R series engine) ……… 90a
122. Engine Cooling System
123. Checking the Coolant Level …………………………….. 91
124. Changing the Coolant …………………………………….. 91A
125. Adjusting the Alternator Drive Belt ………………… 92
126. Fuel System
127. Types of Fuel . ……………………………………………….. 93
128. Low Temperature Fuels . …………………………………. 93
129. Filling the Tank ………………………………………………. 94
130. Priming the System (A series engines) ……………….. 94
131. Priming the System (R series engines) ………………. 95
132. Draining the Fuel Filter (Early Machines) …………….. 96
133. Changing the Filter Element (Early Machines) ……… 96
134. Draining the Fuel Filter (Later Machines with A series
135. engines) …………………………………………………………. 96
136. Changing the Filter Element (Later Machines with A series
137. engines) ………………………………………………………… 96
138. Draining the Fuel Filter (R series engines) …………… 96A
139. Changing the Filter Element (R series engines) …… 96A
140. Draining the Sediment Bowl ……………………………. 97
141. Cleaning the Sediment Bowl …………………………….. 97
142. Synchro-Shuttle Transmission
143. Checking the Oil Level …………………………………….. 98
144. Changing the Oil and filter ……………………………….. 98
145. Front and Rear Hub
146. Checking the Hub Oil Levels …………………………….. 99
147. Changing the Hub Oil ………………………………………. 99
148. Front And Rear Axle
149. Checking the Axle Oil ………………………………………. 100
150. Changing the Axle Oil ……………………………………… 100
151. Hydraulic System
152. Checking the Fluid Level ………………………………….. 101
153. Changing the Filter Element ……………………………… 101
154. Electrical System
155. Fuses ……………………………………………………………. 102
156. Bulbs ……………………………………………………………. 102
157. Battery
158. Warning Symbols ……………………………………………. 104
159. Checking the Electrolyte Level ………………………… 105
160. Jump Starting the Engine ………………………………. 106
161. Windscreen Washer ……………………………………… 107
162. Obtaining Replacement Parts ………………………… 107
163. Fluids and Lubricants,
164. Capacities and Specifications (AA Engine codes) .. 108
165. Capacities and Specifications (AR Engine codes) .. 109
166. Capacities and Specifications (R series engines) … 109A
167. Coolant Mixtures …………………………………………….. 110
168. SPECIFICATIONS
169. Dimensions …………………………………………………… 111
170. Tyre Pressures ……………………………………………… 113
171. Noise and Vibration Data ……………………………… 114

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