JCB 926, 930, 940 RTFL Operator Manual 9811-0860

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JCB 926, 930, 940 RTFL Operator Manual 9811-0860 - Image 4

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JCB 926, 930, 940 RTFL Operator Manual 9811-0860

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0860
Number of Pages: 184
Size: 9.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 926, 930, 940 RTFL

1. Safety Notices
2. Important Information ………………………………………………………………………… v
3. The Operator Manual ……………………………………………………………………. v
4. Safety Warnings …………………………………………………………………………… v
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………1
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Rough Terrain Fork Lift ……………………………………………………..3
16. Intended Use ………………………………………………………………………………..3
17. Component Locations ……………………………………………………………………3
18. Safety Check List ……………………………………………………………………………….6
19. Safety – Yours and Others ………………………………………………………………6
20. General Safety ……………………………………………………………………………..6
21. Operating Safety …………………………………………………………………………..8
22. MaIntenance Safety …………………………………………………………………….12
23. Safety Labels …………………………………………………………………………………..17
24. Introduction …………………………………………………………………………………17
25. Safety Label Identification …………………………………………………………….18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….22
29. ROPS-FOPS Certification Plate …………………………………………………….24
30. Machine Security ……………………………………………………………………………..25
31. Introduction …………………………………………………………………………………25
32. JCB Plantguard …………………………………………………………………………..25
33. Construction Equipment Security And Registration Scheme (CESAR) .25
34. Operation
35. Introduction ……………………………………………………………………………………..27
36. Before Entering the Cab ……………………………………………………………………28
37. Entering and Leaving the Cab ……………………………………………………………29
38. Doors and Windows …………………………………………………………………………30
39. Opening and Closing the Doors …………………………………………………….30
40. Seat Controls …………………………………………………………………………………..31
41. Introduction …………………………………………………………………………………31
42. Basic Seat ………………………………………………………………………………….31
43. Basic Seat (Type 2) ……………………………………………………………………..32
44. Suspension Seat (Option) …………………………………………………………….32
45. Seat Belt …………………………………………………………………………………………33
46. Inertia Reel Seat Belt …………………………………………………………………..33
47. Cab Layout ……………………………………………………………………………………..34
48. Component Key …………………………………………………………………………..35
49. Drive Controls, Switches and Instruments ……………………………………………36
50. Drive Controls ……………………………………………………………………………..36
51. Switches …………………………………………………………………………………….38
52. Instrument Panel …………………………………………………………………………42
53. Air Conditioning and Heater Controls ……………………………………………..44
54. Operating Levers ……………………………………………………………………………..45
55. Introduction …………………………………………………………………………………45
56. Raise Mast – Lower Mast ………………………………………………………………46
57. Tilt Mast Forward-Tilt Mast Back ……………………………………………………46
58. Optional Services ………………………………………………………………………..47
59. Safety Equipment …………………………………………………………………………….49
60. Control Lever Locks …………………………………………………………………….49
61. Beacon ………………………………………………………………………………………50
62. Before Starting the Engine …………………………………………………………………51
63. Starting the Engine …………………………………………………………………………..53
64. Preparing the Machine for Travel ……………………………………………………….54
65. Introduction …………………………………………………………………………………54
66. Preparing for Road Travel …………………………………………………………….54
67. Site Travel Position ………………………………………………………………………55
68. Getting the Machine Moving ………………………………………………………………56
69. Operating Practices ……………………………………………………………………..56
70. Operating Procedure ……………………………………………………………………57
71. Stopping and Parking the Machine ……………………………………………………..58
72. Working with the Machine …………………………………………………………………59
73. Operating Practices and Site Safety ………………………………………………59
74. Clothing and Safety Equipment ……………………………………………………..59
75. Danger Zone ………………………………………………………………………………59
76. Working with the Mast ………………………………………………………………….60
77. Use of Machines on Gradients or Slopes ………………………………………..71
78. Operating Environment ……………………………………………………………………..73
79. Introduction …………………………………………………………………………………73
80. Operating in Low Temperatures …………………………………………………….73
81. Operating in High Temperatures ……………………………………………………73
82. Refuelling a Machine ………………………………………………………………………..74
83. Low Fuel Levels ………………………………………………………………………….74
84. Filling the Tank ……………………………………………………………………………74
85. Moving a Disabled Machine ………………………………………………………………75
86. Towing and Retrieval ……………………………………………………………………75
87. Recovery Hitch ……………………………………………………………………………75
88. Transporting the Machine ………………………………………………………………….76
89. Storage of the Machine …………………………………………………………………….78
90. Introduction …………………………………………………………………………………78
91. Storage Area ………………………………………………………………………………78
92. Prepare the Machine for Storage …………………………………………………..78
93. Put the Machine into Storage ………………………………………………………..78
94. During Storage ……………………………………………………………………………78
95. Take the Machine Out of Storage …………………………………………………..79
96. Routine Maintenance
97. Service Requirements ………………………………………………………………………81
98. Introduction …………………………………………………………………………………81
99. Owner-Operator Support ………………………………………………………………81
100. Service-Maintenance Agreements …………………………………………………81
101. Initial Service and Inspection (100 Hours) ……………………………………….81
102. Lifting Regulations – Inspections and Tests ……………………………………..82
103. Obtaining Replacement Parts ………………………………………………………..82
104. Health and Safety …………………………………………………………………………….83
105. Lubricants …………………………………………………………………………………..83
106. Battery ……………………………………………………………………………………….85
107. Service Schedules ……………………………………………………………………………87
108. Introduction …………………………………………………………………………………87
109. How to Use the Service Schedules ………………………………………………..87
110. Calendar Equivalents …………………………………………………………………..87
111. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
112. Functional Test and Final Inspection ………………………………………………91
113. Fluids, Lubricants and Capacities ……………………………………………………….93
114. Coolant Mixtures …………………………………………………………………………94
115. Fuels ………………………………………………………………………………………….95
116. Prepare the Machine for Maintenance ………………………………………………..98
117. Introduction …………………………………………………………………………………98
118. How to Make the Machine Safe (Mast Lowered) ……………………………..99
119. How to Make the Machine Safe (Mast Lifted) ………………………………….99
120. Cleaning the Machine ……………………………………………………………………..102
121. Introduction ……………………………………………………………………………….102
122. Preparing the Machine for Cleaning ……………………………………………..102
123. Cleaning the Machine …………………………………………………………………103
124. Checking for Damage ……………………………………………………………………..105
125. Check the Machine Body and Structure ………………………………………..105
126. Check the Tyres ………………………………………………………………………..105
127. Check the Seat and Seat Belt ……………………………………………………..105
128. Check the Hydraulic Hoses and Fittings ……………………………………….105
129. Checking the ROPS-FOPS Structure ……………………………………………106
130. Greasing ……………………………………………………………………………………….107
131. Introduction ……………………………………………………………………………….107
132. Preparing the Machine for Greasing …………………………………………….107
133. Daily ………………………………………………………………………………………..108
134. 250 Hours ………………………………………………………………………………… 112
135. Oiling …………………………………………………………………………………………… 113
136. Park Brake Cable ……………………………………………………………………… 113
137. Control Levers ………………………………………………………………………….. 113
138. Cylinder Bores and Rods …………………………………………………………… 114
139. Access Panels ………………………………………………………………………………. 115
140. Engine Cover ……………………………………………………………………………. 115
141. Engine Side Panels …………………………………………………………………… 116
142. Brakes …………………………………………………………………………………………. 117
143. Park Brake ……………………………………………………………………………….. 117
144. Foot Brake ……………………………………………………………………………….. 119
145. Electrical System ……………………………………………………………………………120
146. Battery ……………………………………………………………………………………..120
147. Jump Starting the Engine ……………………………………………………………122
148. Fuses ……………………………………………………………………………………….123
149. Link Box Fuses ………………………………………………………………………….124
150. Relays ……………………………………………………………………………………..125
151. Engine ………………………………………………………………………………………….127
152. Oil and Filter ……………………………………………………………………………..127
153. Cooling System …………………………………………………………………………129
154. Front End Accessory Drive Belt …………………………………………………..131
155. Air Filter ……………………………………………………………………………………133
156. Fuel System …………………………………………………………………………………..135
157. Introduction ……………………………………………………………………………….135
158. Water Separator and Engine Fuel Filter ………………………………………..135
159. Bleeding the System (Tier 2 Machines) …………………………………………141
160. Bleeding the System (Tier 3 Machines) …………………………………………142
161. Hydraulic System ……………………………………………………………………………143
162. Introduction ……………………………………………………………………………….143
163. Releasing the Hydraulic Pressure ………………………………………………..144
164. Checking the Hydraulic Fluid Level ………………………………………………145
165. Changing the Filter Element ………………………………………………………..146
166. Transmission …………………………………………………………………………………147
167. Gearbox ……………………………………………………………………………………147
168. Axles ………………………………………………………………………………………..149
169. Tyres and Wheels …………………………………………………………………………..152
170. Tyre Inflation ……………………………………………………………………………..152
171. Windscreen Washer ……………………………………………………………………….154
172. Checking the Level …………………………………………………………………….154
173. Optional Attachments
174. Introduction ……………………………………………………………………………………155
175. Attachments For Your Machine ………………………………………………………..156
176. Connecting-Disconnecting Hydraulic Hoses ……………………………………….157
177. Introduction ……………………………………………………………………………….157
178. Connecting the Hydraulic Hoses ………………………………………………….157
179. Disconnecting the Hydraulic Hoses ………………………………………………158
180. Quick Release Couplings ……………………………………………………………159
181. Specifications
182. Static Dimensions …………………………………………………………………………..161
183. All Models …………………………………………………………………………………161
184. Performance Dimensions ………………………………………………………………..163
185. Lift Performance ………………………………………………………………………..163
186. Maximum Wading Depth …………………………………………………………….166
187. Noise Data …………………………………………………………………………………….167
188. Introduction ……………………………………………………………………………….167
189. All Machines ……………………………………………………………………………..167
190. Vibration Data ………………………………………………………………………………..168
191. Introduction ……………………………………………………………………………….168
192. All Models …………………………………………………………………………………169
193. Tyre Sizes and Pressures ………………………………………………………………..170
194. Introduction ……………………………………………………………………………….170
195. Specifications ……………………………………………………………………………171
196. Warranty Information
197. Machine Service Record Sheet ………………………………………………………..173
198. Registration Information ………………………………………………………………….175

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