JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2

JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2 - Image 2

JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2 - Image 3

JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2 - Image 4

JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2 - Image 5

jcb dieselmax 672 mechanical engine operator manual 9831 2550 2 2

jcb dieselmax 672 mechanical engine operator manual 9831 2550 2 3

JCB Dieselmax 672 Mechanical Engine Operator Manual 9831-2550-2

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2550-2
Number of Pages: 116
Size: 15.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Dieselmax 672 Mechanical Engine

1. Care and Safety
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Safety Yours and Others …………………………………………………………………….2
6. Checklists …………………………………………………………………………………………3
7. Diesel Fuel Quality ………………………………………………………………………..3
8. General Safety ……………………………………………………………………………..5
9. Introduction …………………………………………………………………………………..6
10. Operating Safety …………………………………………………………………………..6
11. Maintenance Safety ……………………………………………………………………….7
12. General Information
13. Introduction ……………………………………………………………………………………..13
14. Left Side, Right Side …………………………………………………………………….13
15. Units of Measurement ………………………………………………………………….13
16. Machine – Equipment Related Data ………………………………………………..13
17. Acronyms and Abbreviations …………………………………………………………14
18. Identifying the Engine
19. Engine Identification Plate …………………………………………………………………15
20. Typical Engine Identification Number ……………………………………………..15
21. Component Labels ………………………………………………………………………15
22. Engine Component Identification ………………………………………………………..17
23. External ……………………………………………………………………………………..17
24. Operating Procedures
25. Starting the Engine …………………………………………………………………………..25
26. Pre-Start Notes ……………………………………………………………………………25
27. Start Procedure …………………………………………………………………………..25
28. Engine Checks After Start-up ………………………………………………………..27
29. Engine Running-in Procedure ……………………………………………………….28
30. Stopping the Engine …………………………………………………………………….29
31. Lubricants and Capacities
32. Engine Lubricating Oil ………………………………………………………………………31
33. Recommended Oils ……………………………………………………………………..31
34. Engine Oil Capacity ……………………………………………………………………..31
35. Coolant Mixtures ………………………………………………………………………………32
36. Coolant Mixtures …………………………………………………………………………32
37. Coolant ………………………………………………………………………………………33
38. Fuel ……………………………………………………………………………………………….34
39. Acceptable and Unacceptable Fuels ………………………………………………34
40. Usage and Effects of Fuels …………………………………………………………..37
41. Effects of Fuel Contaminates ………………………………………………………..38
42. Routine Maintenance
43. Introduction ……………………………………………………………………………………..39
44. Maintenance Procedures ……………………………………………………………..39
45. Cleaning the Engine …………………………………………………………………………40
46. Lubricants – Health and Safety …………………………………………………………..41
47. Hygiene ……………………………………………………………………………………..41
48. Storage ………………………………………………………………………………………41
49. Waste Disposal ……………………………………………………………………………41
50. First Aid – Oil ……………………………………………………………………………….41
51. Spillage ………………………………………………………………………………………42
52. Fires ………………………………………………………………………………………….42
53. Service Schedules ……………………………………………………………………………43
54. Engine Oil and Filter …………………………………………………………………………46
55. Checking the Oil Level …………………………………………………………………46
56. Changing the Oil and Filter ……………………………………………………………47
57. Engine Cooling System …………………………………………………………………….49
58. Coolant Mixtures …………………………………………………………………………49
59. Checking the Coolant Level ………………………………………………………….49
60. Changing the Coolant …………………………………………………………………..50
61. Front End Accessory Drive (FEAD) Belt …………………………………………51
62. Engine Fuel System …………………………………………………………………………52
63. Fuel …………………………………………………………………………………………..52
64. Draining the Water Separator and Fuel Filter …………………………………..53
65. Changing the Filter Element ………………………………………………………….54
66. Changing the Water Separator Pre- Filter ……………………………………….55
67. Bleeding the Fuel System …………………………………………………………….56
68. Air Intake System …………………………………………………………………………….57
69. Engine Crankcase Ventilation …………………………………………………………….58
70. Changing the Filter Element ………………………………………………………….58
71. Lifting Information …………………………………………………………………………….60
72. Fault Finding
73. Introduction ……………………………………………………………………………………..61
74. Fault Finding Charts …………………………………………………………………….62
75. A Charts – Engine …………………………………………………………………………….63
76. B Charts – Fuel ………………………………………………………………………………..78
77. C Charts – Lubricating Oil ………………………………………………………………….80
78. D Charts – Coolant ……………………………………………………………………………83
79. Storage and Preservation
80. Storage …………………………………………………………………………………………..87
81. Preservation ……………………………………………………………………………………88
82. Capping Engine Openings ……………………………………………………………88
83. Hot Test Description …………………………………………………………………….90
84. Technical Data
85. Basic Engine Data (Dieselmax 672) ……………………………………………………91
86. Engine Block and Bedplate Data (Dieselmax 672) …………………………………..92
87. Cylinder Head Data (Dieselmax 672) ………………………………………………….93
88. Inlet and Exhaust Valve Data (Dieselmax 672) …………………………………….94
89. Rocker Levers, Rocker Shaft and Tappets Data (Dieselmax 672) …………..95
90. Pistons and Connecting Rods Data (Dieselmax 672) ……………………………96
91. Crankshaft Data (Dieselmax 672) ………………………………………………………97
92. Camshaft Data (Dieselmax 672) ………………………………………………………..98
93. Fuel System Data (Dieselmax 672) …………………………………………………….99
94. Lubrication System Data (Dieselmax 672) …………………………………………100
95. Cooling System Data (Dieselmax 672) ………………………………………………101
96. Electrical Equipment Data (Dieselmax 672) ……………………………………….102
97. Switches and Sensors ………………………………………………………………..102
98. Torque + Angle Explanation …………………………………………………………….104
99. Torque + Angle Tightening Procedure ……………………………………………….105
100. JCB Service
101. Warranty ……………………………………………………………………………………….107
102. JCB Technical Service …………………………………………………………………….108

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