JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950

JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950 - Image 2

JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950 - Image 3

JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950 - Image 4

JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950 - Image 5

jcb ecomax engine t4i 68 129kw t4 55kw operator manual 9821 2950 2

jcb ecomax engine t4i 68 129kw t4 55kw operator manual 9821 2950 3

JCB Ecomax Engine T4I (68-129KW), T4 (55KW) Operator Manual 9821-2950

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2950
Number of Pages: 148
Size: 13.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Ecomax Engine T4I (68-129KW), T4 (55KW)

1. Contents Page No.
2. i i
3. Care and Safety
4. Important Information …………………………………………………………………………1
5. The Operator Manual …………………………………………………………………….1
6. Safety Warnings ……………………………………………………………………………1
7. Safety Yours and Others …………………………………………………………………….2
8. Checklists …………………………………………………………………………………………3
9. Common Rail (Tier 4) Specific …………………………………………………………3
10. General Safety ……………………………………………………………………………..5
11. Introduction …………………………………………………………………………………..6
12. Operating Safety …………………………………………………………………………..6
13. Maintenance Safety ……………………………………………………………………….7
14. General Information
15. Introduction ……………………………………………………………………………………..13
16. Product Compliance …………………………………………………………………….13
17. Using this Manual ………………………………………………………………………..13
18. Left Side, Right Side …………………………………………………………………….13
19. Units of Measurement ………………………………………………………………….13
20. Machine – Equipment Related Data ………………………………………………..13
21. Acronyms and Abbreviations …………………………………………………………14
22. Identifying the Engine
23. Engine Identification Plate …………………………………………………………………17
24. Typical Engine Identification Number ……………………………………………..17
25. Component Labels ………………………………………………………………………17
26. Engine Component Identification ………………………………………………………..20
27. External ……………………………………………………………………………………..20
28. Independent Power Unit Component Identification …………………………..30
29. Operating Procedures
30. Starting the Engine …………………………………………………………………………..31
31. Pre-Start Notes ……………………………………………………………………………31
32. Start Procedure …………………………………………………………………………..32
33. Engine Checks After Start-up ………………………………………………………..33
34. Engine Running-in Procedure ……………………………………………………….34
35. Stopping the Engine …………………………………………………………………….35
36. Lubricants and Capacities
37. Engine Lubricating Oil ………………………………………………………………………37
38. Recommended Oils ……………………………………………………………………..37
39. Engine Oil Capacity ……………………………………………………………………..37
40. Coolant Mixtures ………………………………………………………………………………38
41. Coolant Mixtures …………………………………………………………………………38
42. Coolant ………………………………………………………………………………………39
43. Fuel ……………………………………………………………………………………………….40
44. Fuels ………………………………………………………………………………………….40
45. Routine Maintenance
46. Introduction ……………………………………………………………………………………..45
47. Cleaning the Engine …………………………………………………………………………46
48. Lubricants – Health and Safety …………………………………………………………..47
49. Hygiene ……………………………………………………………………………………..47
50. Storage ………………………………………………………………………………………47
51. Waste Disposal ……………………………………………………………………………47
52. Handling …………………………………………………………………………………….47
53. First Aid – Oil ……………………………………………………………………………….48
54. Spillage ………………………………………………………………………………………48
55. Fires ………………………………………………………………………………………….48
56. Service Schedules ……………………………………………………………………………49
57. Engine Oil and Filter …………………………………………………………………………51
58. Checking the Oil Level …………………………………………………………………51
59. Changing the Oil and Filter ……………………………………………………………52
60. Engine Cooling System …………………………………………………………………….54
61. Coolant Mixtures …………………………………………………………………………54
62. Checking the Coolant Level ………………………………………………………….54
63. Changing the Coolant …………………………………………………………………..55
64. Front End Accessory Drive (FEAD) Belt …………………………………………56
65. Engine Fuel System …………………………………………………………………………57
66. Fuel …………………………………………………………………………………………..57
67. Draining the Water Separator and Fuel Filter …………………………………..58
68. Changing the Filter Element ………………………………………………………….59
69. Changing the Water Separator Pre- Filter ……………………………………….60
70. Bleeding the Fuel System …………………………………………………………….61
71. Air Intake System …………………………………………………………………………….62
72. Engine Crankcase Ventilation …………………………………………………………….63
73. Changing the Filter Element ………………………………………………………….63
74. Valve Clearances ……………………………………………………………………………..66
75. Introduction …………………………………………………………………………………66
76. Removing the Tappet Covers ………………………………………………………..66
77. Setting the Engine ……………………………………………………………………….67
78. Measuring and Adjusting the Valve Clearances ……………………………….68
79. Assembling the Tappet Covers ………………………………………………………69
80. Lifting Information …………………………………………………………………………….70
81. Fault Finding
82. Introduction ……………………………………………………………………………………..71
83. Fault Codes ………………………………………………………………………………..71
84. Reduced Torque Mode …………………………………………………………………72
85. Limp Home Mode ………………………………………………………………………..72
86. Engine Shutdown ………………………………………………………………………..72
87. Component Replacement ……………………………………………………………..72
88. Fault Finding Charts …………………………………………………………………….73
89. Storage and Preservation
90. Storage …………………………………………………………………………………………..99
91. Preservation ………………………………………………………………………………….100
92. Capping Engine Openings ………………………………………………………….100
93. Hot Test Description …………………………………………………………………..101
94. Technical Data
95. Basic Engine Data (444) ………………………………………………………………….103
96. Engine Block & Bedplate Data (444) …………………………………………………104
97. Cylinder Head Data (444) ………………………………………………………………..105
98. Inlet and Exhaust Valve Data (444) …………………………………………………..106
99. Rocker Levers, Rocker Shaft and Tappets Data (444) …………………………107
100. Pistons and Connecting Rods Data (444) ………………………………………….108
101. Crankshaft Data (444) …………………………………………………………………….109
102. Camshaft Data (444) ……………………………………………………………………… 110
103. Fuel System Data (444) ………………………………………………………………….. 111
104. Lubrication System Data (444) ………………………………………………………… 112
105. Cooling System Data (444) …………………………………………………………….. 113
106. Electrical Equipment Data (444) ………………………………………………………. 114
107. Switches and Sensors ……………………………………………………………….. 114
108. Basic Engine Data (448) …………………………………………………………………. 117
109. Engine Block & Bedplate Data (448) ………………………………………………… 118
110. Cylinder Head Data (448) ……………………………………………………………….. 119
111. Inlet and Exhaust Valve Data (448) …………………………………………………..120
112. Rocker Levers, Rocker Shaft and Tappets Data (448) …………………………121
113. Pistons and Connecting Rods Data (448) ………………………………………….122
114. Crankshaft Data (448) …………………………………………………………………….123
115. Camshaft Data (448) ………………………………………………………………………124
116. Fuel System Data (448) …………………………………………………………………..125
117. Lubrication System Data (448) …………………………………………………………126
118. Cooling System Data (448) ……………………………………………………………..127
119. Electrical Equipment Data (448) ……………………………………………………….128
120. Switches and Sensors ………………………………………………………………..128
121. Torque + Angle Explanation …………………………………………………………….131
122. Torque + Angle Tightening Procedure ……………………………………………….132
123. Engine Torque Tightening Figures …………………………………………………….133
124. JCB Service
125. Warranty ……………………………………………………………………………………….141
126. JCB Technical Service …………………………………………………………………….142

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