JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800

JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800 - Image 2

JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800 - Image 3

JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800 - Image 4

JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800 - Image 5

jcb g17 g17q g20r g22 g22q g30r g33 g33q operator manual 9811 2800 2

jcb g17 g17q g20r g22 g22q g30r g33 g33q operator manual 9811 2800 3

JCB G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q Operator Manual 9811-2800

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2800
Number of Pages: 129
Size: 10.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G17, G17Q, G20R, G22, G22Q, G30R, G33, G33Q

1. Introduction
2. About This Manual ……………………………………………………………………………..1
3. Cross References ………………………………………………………………………….1
4. Component Identification …………………………………………………………………….2
5. Dataplate ……………………………………………………………………………………..3
6. Installation
7. Unpacking …………………………………………………………………………………………5
8. Site Installation ………………………………………………………………………………….6
9. Routine Maintenance
10. Service Requirements ………………………………………………………………………..8
11. Health and Safety ………………………………………………………………………………9
12. Lubricants …………………………………………………………………………………….9
13. Battery ………………………………………………………………………………………. 11
14. First Aid – Electrolyte …………………………………………………………………… 11
15. Service Schedules ……………………………………………………………………………13
16. Introduction …………………………………………………………………………………13
17. How to Use the Service Schedules ………………………………………………..13
18. Service Schedule Checklist …………………………………………………………..14
19. Battery ……………………………………………………………………………………………15
20. Connection and Disconnection (battery arrangement) ………………………15
21. Activating Dry Batteries ………………………………………………………………..15
22. Charging the Battery ……………………………………………………………………15
23. Battery Maintenance ……………………………………………………………………16
24. Battery Life …………………………………………………………………………………16
25. Coolant …………………………………………………………………………………………..17
26. Checking and Adding Coolant ……………………………………………………….17
27. Coolant Mixtures …………………………………………………………………………17
28. Engine Oil ……………………………………………………………………………………….18
29. Pre Start Checks ………………………………………………………………………………19
30. Cleaning …………………………………………………………………………………………20
31. JCB Digital Control Panel
32. Introduction ……………………………………………………………………………………..21
33. Top Level Screen ……………………………………………………………………………..22
34. Application Modes ……………………………………………………………………………23
35. Standard Operation ……………………………………………………………………..23
36. ATP7 Operation …………………………………………………………………………..23
37. Start and Stop the Machine ……………………………………………………………….24
38. Manual Mode ………………………………………………………………………………24
39. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
40. Automatic Mode ………………………………………………………………………….26
41. Alarm List ………………………………………………………………………………………..27
42. Accessing List …………………………………………………………………………….27
43. Changing Method of Voltage Calculations ……………………………………………28
44. Information Screens …………………………………………………………………………29
45. Top Level Screen …………………………………………………………………………29
46. Mains Overview Screen (only when enabled) ………………………………….29
47. Generating Set Overview Screen …………………………………………………..29
48. Mains Value Details ……………………………………………………………………..30
49. Generator Peak Currents ……………………………………………………………..30
50. Analogue Inputs ………………………………………………………………………….30
51. Digital Inputs and Outputs …………………………………………………………….30
52. Real Time Clock ………………………………………………………………………….31
53. Counters …………………………………………………………………………………….31
54. Maintenance Call …………………………………………………………………………31
55. Main Menu ………………………………………………………………………………………32
56. Basic Main Menu …………………………………………………………………………32
57. Basic Main Menu List …………………………………………………………………..32
58. Setting the Clock ……………………………………………………………………………..34
59. Earth Leakage Relay (Option) ……………………………………………………………35
60. Possible Alarms ……………………………………………………………………………….36
61. Status Messages ……………………………………………………………………………..38
62. Alternator
63. Safety Precautions …………………………………………………………………………..40
64. Introduction ……………………………………………………………………………………..41
65. Designation ………………………………………………………………………………..41
66. Installation ………………………………………………………………………………………42
67. Lifting …………………………………………………………………………………………42
68. AVR Settings And Type ………………………………………………………………..43
69. Protection …………………………………………………………………………………..46
70. Parts List …………………………………………………………………………………………47
71. Alternator Terminal Connections ………………………………………………………..49
72. Series Star ………………………………………………………………………………….49
73. Parallel Star ………………………………………………………………………………..49
74. Series Delta ………………………………………………………………………………..50
75. Double Delta ……………………………………………………………………………….50
76. Parallel Zig-Zag …………………………………………………………………………..50
77. Fault Finding ……………………………………………………………………………………51
78. Service and Maintenance ………………………………………………………………….54
79. Winding Condition ……………………………………………………………………….54
80. Winding Condition Assessment ……………………………………………………..54
81. Spares and After Sales Service ………………………………………………………….55
82. Ordering Parts …………………………………………………………………………….55
83. Engine – Care and Safety
84. Important Information ……………………………………………………………………….57
85. The Operator Manual …………………………………………………………………..57
86. Safety Warnings ………………………………………………………………………….57
87. Safety, Yours and Others …………………………………………………………………..58
88. Checklists ……………………………………………………………………………………….59
89. General Safety ……………………………………………………………………………59
90. Operating Safety …………………………………………………………………………60
91. Maintenance Safety ……………………………………………………………………..61
92. Engine – Identifying the Engine
93. Engine Type ……………………………………………………………………………………67
94. Engine Identification Plate …………………………………………………………….67
95. Cylinder Numbering ……………………………………………………………………..68
96. Engine Description …………………………………………………………………………..69
97. Engine – Operation
98. Initial Commissioning ………………………………………………………………………..75
99. Engine Oil Filling …………………………………………………………………………75
100. Initial Coolant Filling With Cooler …………………………………………………..75
101. Fuel Filling ………………………………………………………………………………….76
102. Other Preparations ………………………………………………………………………76
103. Additional Maintenance Work ………………………………………………………..76
104. Starting …………………………………………………………………………………………..77
105. Electrical Starting …………………………………………………………………………77
106. Switching Off …………………………………………………………………………………..78
107. Operating Conditions ………………………………………………………………………..79
108. Winter Operation …………………………………………………………………………79
109. High Ambient Temperature, High Altitude ……………………………………….80
110. Engine – Operating Substances
111. Lubricating Oil ………………………………………………………………………………….81
112. Quality ……………………………………………………………………………………….81
113. Viscosity …………………………………………………………………………………….81
114. Fuel ……………………………………………………………………………………………….82
115. Quality ……………………………………………………………………………………….82
116. Winter Fuel …………………………………………………………………………………82
117. Coolant …………………………………………………………………………………………..83
118. Water Quality for Coolant ……………………………………………………………..83
119. Coolant Preparation …………………………………………………………………….83
120. Cooling System Preservatives ………………………………………………………83
121. Engine – Maintenance
122. Maintenance Diagram ………………………………………………………………………84
123. Lubrication System …………………………………………………………………………..85
124. Oil Change Intervals …………………………………………………………………….85
125. Checking Oil Level ………………………………………………………………………85
126. Changing the Engine Oil ………………………………………………………………86
127. Changing the Oil Filter ………………………………………………………………….87
128. Fuel System …………………………………………………………………………………….88
129. Changing the Fuel Filter ……………………………………………………………….88
130. Bleeding the Fuel System …………………………………………………………….89
131. Draining Water from the Fuel System …………………………………………….89
132. Changing Fuel Diaphragm Pump …………………………………………………..90
133. Cooling System ……………………………………………………………………………….91
134. Cleaning Intervals ………………………………………………………………………..91
135. Combustion Air Filter ………………………………………………………………………..92
136. Cleaning Intervals ………………………………………………………………………..92
137. Emptying Cyclone Pre-Separator …………………………………………………..92
138. Dry Air Filter Dust Discharge Valve ………………………………………………..93
139. Filter Cartridges …………………………………………………………………………..93
140. Belt Drive ………………………………………………………………………………………..94
141. Checking V-belt …………………………………………………………………………..94
142. Tightening-Changing V-belts …………………………………………………………94
143. Add-on Components …………………………………………………………………………95
144. Transportation Suspension ……………………………………………………………95
145. Engine Cleaning ………………………………………………………………………………96
146. Engine Cleaning ………………………………………………………………………….96
147. Engine – Fault Finding
148. Faults, Causes and Remedies …………………………………………………………..97
149. Engine – Storage
150. Corrosion Protection ……………………………………………………………………….100
151. Protecting Engine from Corrosion ………………………………………………..100
152. Removing Engine Corrosion Protection ………………………………………..100
153. Engine – Technical Data
154. Engine and Setting Data ………………………………………………………………….101
155. Torque Settings ……………………………………………………………………………..102
156. Connection and Wiring Diagrams
157. AC Wiring ……………………………………………………………………………………..103
158. DC Wiring ……………………………………………………………………………………..106
159. JCB G20-G30 Rental Specification – AC Wiring ………………………………….109
160. JCB G20-G30 Rental Specification – DC Wiring …………………………………. 113
161. Automatic Transfer Panel 2 …………………………………………………………….. 116
162. Automatic Transfer Panel 7 …………………………………………………………….. 118
163. Warranty
164. Warranty Information ………………………………………………………………………121
165. Installation Access ……………………………………………………………………..121
166. Downtime Support ……………………………………………………………………..121
167. Terms and Conditions …………………………………………………………………121
168. JCB Technical Service …………………………………………………………………….122

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