JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900

JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900 - Image 2

JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900 - Image 3

JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900 - Image 4

JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900 - Image 5

jcb g330 g330q g350 g350q g380 g380q g400 g400q g400 g440q g550 g550q operator manual 9811 2900 2

jcb g330 g330q g350 g350q g380 g380q g400 g400q g400 g440q g550 g550q operator manual 9811 2900 3

JCB G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q Operator Manual 9811-2900

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2900
Number of Pages: 148
Size: 8.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q

1. Introduction
2. About This Manual ……………………………………………………………………………..1
3. Cross References ………………………………………………………………………….1
4. Component Identification …………………………………………………………………….2
5. Dataplate ……………………………………………………………………………………..3
6. Installation
7. Unpacking …………………………………………………………………………………………5
8. Site Installation ………………………………………………………………………………….6
9. Routine Maintenance
10. Service Requirements ………………………………………………………………………..8
11. Health and Safety ………………………………………………………………………………9
12. Lubricants …………………………………………………………………………………….9
13. Battery ………………………………………………………………………………………. 11
14. First Aid – Electrolyte …………………………………………………………………… 11
15. Service Schedules ……………………………………………………………………………13
16. Introduction …………………………………………………………………………………13
17. How to Use the Service Schedules ………………………………………………..13
18. Service Schedule Checklist …………………………………………………………..14
19. Battery ……………………………………………………………………………………………15
20. Connection and Disconnection (battery arrangement) ………………………15
21. Activating Dry Batteries ………………………………………………………………..15
22. Charging the Battery ……………………………………………………………………15
23. Battery Maintenance ……………………………………………………………………16
24. Battery Life …………………………………………………………………………………16
25. Coolant …………………………………………………………………………………………..17
26. Checking and Adding Coolant ……………………………………………………….17
27. Engine Oil ……………………………………………………………………………………….18
28. Pre Start Checks ………………………………………………………………………………19
29. Cleaning …………………………………………………………………………………………20
30. JCB Digital Control Panel
31. Introduction ……………………………………………………………………………………..21
32. Top Level Screen ……………………………………………………………………………..22
33. Application Modes ……………………………………………………………………………23
34. Standard Operation ……………………………………………………………………..23
35. ATP7 Operation …………………………………………………………………………..23
36. Start and Stop the Machine ……………………………………………………………….24
37. Manual Mode ………………………………………………………………………………24
38. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
39. Automatic Mode ………………………………………………………………………….26
40. Alarm List ………………………………………………………………………………………..27
41. Accessing List …………………………………………………………………………….27
42. Changing Method of Voltage Calculations ……………………………………………28
43. Information Screens …………………………………………………………………………29
44. Top Level Screen …………………………………………………………………………29
45. Mains Overview Screen (only when enabled) ………………………………….29
46. Generating Set Overview Screen …………………………………………………..29
47. Mains Value Details ……………………………………………………………………..30
48. Generator Peak Currents ……………………………………………………………..30
49. Analogue Inputs ………………………………………………………………………….30
50. Digitial Inputs and Outputs ……………………………………………………………30
51. Real Time Clock ………………………………………………………………………….31
52. Counters …………………………………………………………………………………….31
53. Maintenance Call …………………………………………………………………………31
54. Main Menu ………………………………………………………………………………………32
55. Basic Main Menu …………………………………………………………………………32
56. Basic Main Menu List …………………………………………………………………..32
57. Setting the Clock ……………………………………………………………………………..34
58. Earth Leakage Relay (Option) ……………………………………………………………35
59. Possible Alarms ……………………………………………………………………………….36
60. Status Messages ……………………………………………………………………………..38
61. Alternator
62. Safety Precautions …………………………………………………………………………..40
63. Introduction ……………………………………………………………………………………..41
64. Designation ………………………………………………………………………………..41
65. Installation ………………………………………………………………………………………42
66. Lifting …………………………………………………………………………………………42
67. AVR Settings And Type ………………………………………………………………..43
68. Protection …………………………………………………………………………………..47
69. Parts List …………………………………………………………………………………………48
70. Alternator Terminal Connections ………………………………………………………..51
71. Series Star ………………………………………………………………………………….51
72. Parallel Star ………………………………………………………………………………..51
73. Series Delta ………………………………………………………………………………..52
74. Double Delta ……………………………………………………………………………….52
75. Parallel Zig-Zag …………………………………………………………………………..53
76. Fault Finding ……………………………………………………………………………………54
77. Service and Maintenance ………………………………………………………………….57
78. Winding Condition ……………………………………………………………………….57
79. Winding Condition Assessment ……………………………………………………..57
80. Spares and After Sales Service ………………………………………………………….58
81. Ordering Parts …………………………………………………………………………….58
82. Engine – Care and Safety
83. Important Information ……………………………………………………………………….60
84. The Operator Manual …………………………………………………………………..60
85. Safety Warnings ………………………………………………………………………….60
86. Safety, Yours and Others …………………………………………………………………..61
87. Checklists ……………………………………………………………………………………….62
88. General Safety ……………………………………………………………………………62
89. Operating Safety …………………………………………………………………………63
90. Maintenance Safety ……………………………………………………………………..64
91. Engine – General Information
92. Introduction ……………………………………………………………………………………..70
93. Engine – Identifying the Engine
94. Type Designations ……………………………………………………………………………71
95. Identification Number …………………………………………………………………..71
96. Component Identification – DC12 Engine …………………………………………….72
97. Component Identification – DC16 Engine …………………………………………….74
98. Engine Management System
99. EMS ……………………………………………………………………………………………….76
100. Position of Sensors for EMS with S6 on DC12 ………………………………..77
101. Fault Finding ……………………………………………………………………………………78
102. EMS Contol Unit ………………………………………………………………………….78
103. EMS Coordinator …………………………………………………………………………80
104. Engine – Operation
105. Starting and Running ………………………………………………………………………..82
106. At First Start ………………………………………………………………………………..82
107. Checks Before Running ……………………………………………………………….82
108. Starting the Engine ………………………………………………………………………82
109. Starting at Low Temperatures ………………………………………………………..82
110. Driving ……………………………………………………………………………………………83
111. Limp-Home Mode ………………………………………………………………………..83
112. Coolant Temperature ……………………………………………………………………83
113. Oil Pressure ………………………………………………………………………………..84
114. Charging Indicator Lamp ………………………………………………………………84
115. Stopping the Engine …………………………………………………………………………85
116. Checks After Running ……………………………………………………………………….86
117. Engine – Routine Maintenance
118. Lubricating oil system ……………………………………………………………………….87
119. Oil grade …………………………………………………………………………………….87
120. Oil analysis …………………………………………………………………………………88
121. Checking Oil Level ………………………………………………………………………89
122. Oil Change …………………………………………………………………………………90
123. Cleaning the Oil Cleaner ………………………………………………………………92
124. Changing the Oil Filter ………………………………………………………………….96
125. Cooling system ………………………………………………………………………………..98
126. Checking Coolant Level ……………………………………………………………….98
127. Checking the Coolant …………………………………………………………………..98
128. Cleaning the Cooling System ………………………………………………………103
129. Air cleaner …………………………………………………………………………………….104
130. Reading the Vacuum Indicator …………………………………………………….104
131. Cleaning the Air Cleaner Coarse Cleaner ……………………………………..104
132. Cleaning or Changing the Filter Element ………………………………………104
133. Changing the Safety Cartridge …………………………………………………….106
134. Fuel System …………………………………………………………………………………..107
135. Checking the Fuel Level ……………………………………………………………..107
136. Changing the Fuel Filter ……………………………………………………………..107
137. Electrical system ……………………………………………………………………………. 111
138. Checking the Electrolyte Level in Batteries …………………………………… 111
139. Checking the State of Charge in Batteries ……………………………………. 111
140. Cleaning Batteries …………………………………………………………………….. 111
141. Changing the battery …………………………………………………………………. 111
142. Checking the Coolant Monitor …………………………………………………….. 112
143. Miscellaneous ……………………………………………………………………………….. 113
144. Checking Drive Belts …………………………………………………………………. 113
145. Checking for Leakage ……………………………………………………………….. 114
146. Checking-Adjusting Valve Clearances ………………………………………….. 116
147. Checking-Adjusting the PDE Injector Rockers ………………………………. 118
148. Changing or Cleaning the Closed Crankcase Ventilation Valve ………..120
149. Long-term storage ………………………………………………………………………….121
150. Preservative coolant …………………………………………………………………..121
151. Preservative fuel ………………………………………………………………………..121
152. Preservative oil ………………………………………………………………………….121
153. Preparations for storage ……………………………………………………………..121
154. Storage …………………………………………………………………………………….122
155. Taking out of storage (procedure when the engine is to be put into operation)
156. 123
157. Engine – Technical Data and Specifications
158. DC12 Engine …………………………………………………………………………………124
159. General …………………………………………………………………………………….124
160. Lubrication system …………………………………………………………………….124
161. Fuel system ………………………………………………………………………………125
162. Cooling system ………………………………………………………………………….125
163. Electrical system ……………………………………………………………………….125
164. DC16 Engine …………………………………………………………………………………126
165. General …………………………………………………………………………………….126
166. Lubrication system …………………………………………………………………….126
167. Fuel system ………………………………………………………………………………126
168. Cooling system ………………………………………………………………………….127
169. Electrical system ……………………………………………………………………….127
170. Fuel ……………………………………………………………………………………………..128
171. Diesel fuel oil …………………………………………………………………………….128
172. Environment favourable fuels (low sulphur fuels) ……………………………128
173. Connection and Wiring Diagrams
174. AC Wiring ……………………………………………………………………………………..129
175. DC Wiring ……………………………………………………………………………………..132
176. Automatic Transfer Panel 2 ……………………………………………………………..135
177. Automatic Transfer Panel 7 ……………………………………………………………..137
178. Warranty
179. Warranty Information ………………………………………………………………………140
180. Installation Access ……………………………………………………………………..140
181. Downtime Support ……………………………………………………………………..140
182. Terms and Conditions …………………………………………………………………140
183. JCB Technical Service …………………………………………………………………….141

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