JCB Groundhog 4x4 Operator Manual 9811-9000

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JCB Groundhog 4x4 Operator Manual 9811-9000 - Image 5

jcb groundhog 4x4 operator manual 9811 9000 2

jcb groundhog 4x4 operator manual 9811 9000 3

jcb groundhog 4x4 operator manual 9811 9000 4

jcb groundhog 4x4 operator manual 9811 9000 5

JCB Groundhog 4×4 Operator Manual 9811-9000

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9000
Number of Pages: 266
Size: 13.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Groundhog 4×4

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………2
11. Cross References ………………………………………………………………………….2
12. Machine Description …………………………………………………………………………..3
13. The JCB Groundhog 4×4 ………………………………………………………………..3
14. Intended Use ………………………………………………………………………………..3
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….7
17. Safety – Yours and Others ………………………………………………………………7
18. General Safety ……………………………………………………………………………..8
19. Operating Safety ………………………………………………………………………… 11
20. Maintenance Safety ……………………………………………………………………..19
21. Safety Labels …………………………………………………………………………………..29
22. Introduction …………………………………………………………………………………29
23. Safety Label Identification …………………………………………………………….30
24. Part Numbers and Description ………………………………………………………31
25. Identifying Your Machine …………………………………………………………………..34
26. Machine Identification Plate ………………………………………………………….34
27. Typical Vehicle Identification Number Data Plate ……………………………..35
28. Typical Product Identification Number Data Plate …………………………….36
29. Component Identification Plates …………………………………………………….37
30. Operation
31. Introduction ……………………………………………………………………………………..41
32. Before Entering the Cab ……………………………………………………………………42
33. Entering and Leaving the Cab ……………………………………………………………45
34. Introduction …………………………………………………………………………………45
35. Opening and Closing the Hard Doors …………………………………………….46
36. Opening and Closing the Windscreen …………………………………………….48
37. Emergency Exit …………………………………………………………………………..49
38. Seat Controls …………………………………………………………………………………..50
39. Introduction …………………………………………………………………………………50
40. Basic Seat ………………………………………………………………………………….51
41. Seat Belts ……………………………………………………………………………………….52
42. Inertia Reel Seat Belt …………………………………………………………………..52
43. Visibility Aids ……………………………………………………………………………………55
44. Mirrors ……………………………………………………………………………………….55
45. Cab Layout ……………………………………………………………………………………..58
46. Component Key …………………………………………………………………………..58
47. Drive Controls, Switches and Instruments ……………………………………………60
48. Drive Controls ……………………………………………………………………………..60
49. Switches …………………………………………………………………………………….64
50. Instruments …………………………………………………………………………………69
51. Safety Equipment …………………………………………………………………………….73
52. Beacon ………………………………………………………………………………………73
53. Before Starting the Engine …………………………………………………………………74
54. Starting the Engine …………………………………………………………………………..77
55. Preparing the Machine for Travel ……………………………………………………….78
56. Introduction …………………………………………………………………………………78
57. Preparing for Road Travel …………………………………………………………….78
58. Preparing for Site Travel ……………………………………………………………….79
59. Getting the Machine Moving ………………………………………………………………80
60. Operating Practices ……………………………………………………………………..80
61. Operating Procedure ……………………………………………………………………82
62. Power Steering System ………………………………………………………………..83
63. Stopping and Parking the Machine ……………………………………………………..84
64. Working with your Machine ……………………………………………………………….86
65. Operating Practices and Site Safety ………………………………………………86
66. Danger Zone ………………………………………………………………………………87
67. Clothing and Safety Equipment ……………………………………………………..87
68. Safety Practices ………………………………………………………………………….88
69. Working with the Loadbay …………………………………………………………….90
70. Operating on Slopes or Rough Terrain ………………………………………….100
71. Operating Environment ……………………………………………………………………101
72. Introduction ……………………………………………………………………………….101
73. Operating in Low Temperatures …………………………………………………..101
74. Operating in High Temperatures ………………………………………………….102
75. Tow Hitch Options …………………………………………………………………………..103
76. Introduction ……………………………………………………………………………….103
77. Connecting the Trailer ………………………………………………………………..104
78. Disconnecting the Trailer …………………………………………………………….106
79. Refuelling the Machine ……………………………………………………………………107
80. Low Fuel Levels ………………………………………………………………………..107
81. Filling the Tank ………………………………………………………………………….107
82. Moving a Disabled Machine ……………………………………………………………. 110
83. Transporting the Machine ……………………………………………………………….. 112
84. Prepare for Road Travel …………………………………………………………….. 112
85. Before the Trailer-Transporter is Used …………………………………………. 113
86. Load the Machine Onto the Trailer-Transporter …………………………….. 114
87. Secure the Machine in Position …………………………………………………… 115
88. Lifting the Machine With a Forklift or Similar Equipment …………………. 116
89. Storage of the Machine ………………………………………………………………….. 118
90. Introduction ………………………………………………………………………………. 118
91. Storage Area ……………………………………………………………………………. 118
92. Prepare the Machine for Storage ………………………………………………… 118
93. Put the Machine into Storage ……………………………………………………… 119
94. During Storage ………………………………………………………………………….120
95. Take the Machine Out of Storage …………………………………………………120
96. Routine Maintenance
97. Service Requirements …………………………………………………………………….121
98. Introduction ……………………………………………………………………………….121
99. Owner-Operator Support …………………………………………………………….122
100. Service-Maintenance Agreements ……………………………………………….123
101. Initial Service and Inspection (100 Hours) ……………………………………..123
102. Obtaining Replacement Parts ………………………………………………………123
103. Health and Safety …………………………………………………………………………..124
104. Lubricants …………………………………………………………………………………124
105. Battery ……………………………………………………………………………………..128
106. Service Schedules ………………………………………………………………………….132
107. Introduction ……………………………………………………………………………….132
108. How to Use the Service Schedules ………………………………………………133
109. Calendar Equivalents …………………………………………………………………134
110. Pre-start Cold Checks, Service Points and Fluid Levels ………………….135
111. Functional Tests and Final Inspection …………………………………………..140
112. Fluids, Lubricants and Capacities ……………………………………………………..143
113. Types of Fuel …………………………………………………………………………….144
114. Coolant Mixtures ……………………………………………………………………….147
115. Prepare the Machine for Maintenance ………………………………………………149
116. Introduction ……………………………………………………………………………….149
117. Make the Machine Safe ………………………………………………………………149
118. Cleaning the Machine ……………………………………………………………………..150
119. Introduction ……………………………………………………………………………….150
120. Prepare the Machine for Cleaning ………………………………………………..151
121. Cleaning the Machine …………………………………………………………………152
122. Checking for Damage ……………………………………………………………………..154
123. Check the Machine Body and Structure ………………………………………..154
124. Check the Tyres ………………………………………………………………………..154
125. Check the Seat and Seat Belt ……………………………………………………..155
126. Checking the ROPS …………………………………………………………………..156
127. Greasing ……………………………………………………………………………………….158
128. Introduction ……………………………………………………………………………….158
129. Prepare the Machine for Greasing ……………………………………………….159
130. Greasing the Machine ………………………………………………………………..160
131. Access Panels ……………………………………………………………………………….164
132. Front Access Panel ……………………………………………………………………164
133. Fuse and Battery Cover ……………………………………………………………..165
134. Brakes ………………………………………………………………………………………….166
135. Park Brake ………………………………………………………………………………..166
136. Foot Brake ………………………………………………………………………………..172
137. Electrical System ……………………………………………………………………………176
138. Battery ……………………………………………………………………………………..176
139. Fuses ……………………………………………………………………………………….184
140. Engine ………………………………………………………………………………………….189
141. Oil and Filter ……………………………………………………………………………..189
142. Cooling System …………………………………………………………………………194
143. Alternator Drive Belt …………………………………………………………………..200
144. Air Filter ……………………………………………………………………………………202
145. Fuel System …………………………………………………………………………………..206
146. Introduction ……………………………………………………………………………….206
147. Change the Fuel Filter ………………………………………………………………..208
148. Bleeding the Fuel System …………………………………………………………..209
149. Hydraulics …………………………………………………………………………………….. 211
150. Introduction ………………………………………………………………………………. 211
151. Loadbay Tipper Mechanism ………………………………………………………..212
152. Transmission …………………………………………………………………………………215
153. Gearbox ……………………………………………………………………………………215
154. Differentials ………………………………………………………………………………218
155. Checking the Driveshaft CV Joint Gaitors ……………………………………..220
156. Checking the CVT Belt ……………………………………………………………….221
157. Tyres and Wheels …………………………………………………………………………..222
158. Tyre Inflation ……………………………………………………………………………..222
159. Checking the Wheel Nut Torques …………………………………………………224
160. Replace a Wheel ……………………………………………………………………….225
161. Windscreen Washer ……………………………………………………………………….226
162. Specifications
163. Static Dimensions …………………………………………………………………………..227
164. Loadbay ……………………………………………………………………………………227
165. Groundhog 4×4 ………………………………………………………………………….228
166. Service Fill Capacities ………………………………………………………………..230
167. Perfomance Dimensions …………………………………………………………………231
168. Main Specifications …………………………………………………………………….231
169. Speeds …………………………………………………………………………………….232
170. Trailer Towing ………………………………………………………………………………..233
171. Towing Limitations ……………………………………………………………………..233
172. Tyre Sizes and Pressures …………………………………………………………..234
173. Noise Data …………………………………………………………………………………….235
174. Introduction ……………………………………………………………………………….235
175. Machine ……………………………………………………………………………………236
176. Vibration Data ………………………………………………………………………………..237
177. Introduction ……………………………………………………………………………….237
178. Groundhog 4×4 ………………………………………………………………………….239
179. Warranty Information
180. Machine Service Record Sheet ………………………………………………………..241
181. Registration Information ………………………………………………………………….245
182. European Community Standards
183. EC Declaration of Conformity …………………………………………………………..247
184. Introduction ……………………………………………………………………………….247
185. Explanation of the EC Declaration of Conformity ……………………………250

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