JCB Groundhog 6x4 Operator Manual 9811-9150

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JCB Groundhog 6x4 Operator Manual 9811-9150 - Image 3

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JCB Groundhog 6x4 Operator Manual 9811-9150 - Image 5

jcb groundhog 6x4 operator manual 9811 9150 2

jcb groundhog 6x4 operator manual 9811 9150 3

jcb groundhog 6x4 operator manual 9811 9150 4

jcb groundhog 6x4 operator manual 9811 9150 5

JCB Groundhog 6×4 Operator Manual 9811-9150

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9150
Number of Pages: 226
Size: 10.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Groundhog 6×4

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………2
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………3
12. Cross References ………………………………………………………………………….3
13. Machine Description …………………………………………………………………………..4
14. The JCB Groundhog 6×4 ………………………………………………………………..4
15. Intended Use ………………………………………………………………………………..4
16. Component Location ……………………………………………………………………..4
17. Safety Check List ……………………………………………………………………………….6
18. Safety – Yours and Others ………………………………………………………………6
19. General Safety ……………………………………………………………………………..7
20. Operating Safety …………………………………………………………………………10
21. Maintenance Safety ……………………………………………………………………..19
22. Safety Labels …………………………………………………………………………………..31
23. Introduction …………………………………………………………………………………31
24. Safety Label Identification …………………………………………………………….32
25. Part Numbers and Description ………………………………………………………34
26. Identifying your Machine ……………………………………………………………………36
27. Machine Identification Plate ………………………………………………………….36
28. Typical Vehicle Identification Number ……………………………………………..37
29. Typical Product Identification Number Data Plate …………………………….38
30. Component Identification Plate ……………………………………………………..39
31. ROPS Data Plate ………………………………………………………………………..40
32. Operation
33. Introduction ……………………………………………………………………………………..41
34. Before Entering the Cab ……………………………………………………………………42
35. Entering and Leaving the Cab ……………………………………………………………45
36. Seat Controls …………………………………………………………………………………..46
37. Introduction …………………………………………………………………………………46
38. Basic Seat ………………………………………………………………………………….46
39. Seat Belts (Only Fitted to Vehicles with ROPS) ……………………………………48
40. Inertia Reel Seat Belt …………………………………………………………………..48
41. Visibility Aids ……………………………………………………………………………………51
42. Mirrors ……………………………………………………………………………………….51
43. Cab Layout ……………………………………………………………………………………..54
44. Component Key …………………………………………………………………………..54
45. Drive Controls, Switches and Instruments ……………………………………………56
46. Drive Controls ……………………………………………………………………………..56
47. Switches …………………………………………………………………………………….58
48. Instrument Panel …………………………………………………………………………62
49. Digital Display ……………………………………………………………………………..63
50. Hourmeter ………………………………………………………………………………….64
51. Warnings (Audible-Visual) – Red Light and Audible Alarm …………………64
52. Warnings (Visual only) ………………………………………………………………….66
53. Auxiliary Power Supply Socket (Option) ………………………………………….67
54. Safety Equipment …………………………………………………………………………….68
55. Beacon ………………………………………………………………………………………68
56. Before Starting the Engine …………………………………………………………………69
57. Starting the Engine …………………………………………………………………………..72
58. Preparing the Machine for Travel ……………………………………………………….74
59. Introduction …………………………………………………………………………………74
60. Preparing for Road Travel …………………………………………………………….74
61. Preparing for Site Travel ……………………………………………………………….75
62. Getting the Machine Moving ………………………………………………………………76
63. Operating Practices ……………………………………………………………………..76
64. Operating Procedure ……………………………………………………………………78
65. Stopping and Parking the Machine ……………………………………………………..79
66. Working with the Machine …………………………………………………………………81
67. Operating Practices and Site Safety ………………………………………………81
68. Safety Practices ………………………………………………………………………….82
69. Operating on Slopes or Rough Terrain ……………………………………………84
70. Lifting and Loading Operations …………………………………………………………..85
71. Carrying Loads ……………………………………………………………………………85
72. Raising and Lowering the Load Bay ……………………………………………….86
73. Dumping a Load ………………………………………………………………………….88
74. Operating Environment ……………………………………………………………………..89
75. Introduction …………………………………………………………………………………89
76. Operating in Low Temperatures …………………………………………………….89
77. Operating in High Temperatures ……………………………………………………90
78. Towing a Trailer ……………………………………………………………………………….91
79. Introduction …………………………………………………………………………………91
80. Connecting the Trailer ………………………………………………………………….92
81. Disconnecting the Trailer ………………………………………………………………94
82. Refuelling the Machine ……………………………………………………………………..95
83. Low Fuel Levels ………………………………………………………………………….95
84. Filling the Tank ……………………………………………………………………………95
85. Moving a Disabled Machine ………………………………………………………………98
86. General ………………………………………………………………………………………98
87. Towing the Machine ……………………………………………………………………..99
88. Transporting the Machine ………………………………………………………………..100
89. Preparing for Road Travel …………………………………………………………..100
90. Before Using the Trailer-Transporter …………………………………………….101
91. Loading a Machine onto the Transporting Vehicle ………………………….102
92. Securing the Machine …………………………………………………………………103
93. Lifting the Machine With a Forklift or Similar Equipment ………………….105
94. Storage of the Machine …………………………………………………………………..107
95. Introduction ……………………………………………………………………………….107
96. Storage Area …………………………………………………………………………….107
97. Prepare the Machine for Storage …………………………………………………107
98. Put the Machine into Storage ………………………………………………………108
99. During Storage ………………………………………………………………………….109
100. Take the Machine Out of Storage …………………………………………………109
101. Routine Maintenance
102. Service Requirements ……………………………………………………………………. 111
103. Introduction ………………………………………………………………………………. 111
104. Owner-Operator Support ……………………………………………………………. 112
105. Service-Maintenance Agreements ………………………………………………. 113
106. Obtaining Replacement Parts ……………………………………………………… 113
107. Initial Service and Inspection (100 Hours) …………………………………….. 113
108. Health and Safety ………………………………………………………………………….. 114
109. Lubricants ………………………………………………………………………………… 114
110. Battery …………………………………………………………………………………….. 118
111. Service Schedules ………………………………………………………………………….122
112. Introduction ……………………………………………………………………………….122
113. How to Use the Service Schedules ………………………………………………123
114. Calendar Equivalents …………………………………………………………………124
115. Pre-start Cold Checks, Service Points and Fluid Levels ………………….125
116. Functional Test and Final Inspection …………………………………………….129
117. Fluids, Lubricants and Capacities ……………………………………………………..131
118. Coolant Mixtures ……………………………………………………………………….132
119. Types of Fuel …………………………………………………………………………….133
120. Prepare the Machine for Maintenance ………………………………………………136
121. Introduction ……………………………………………………………………………….136
122. Make the Machine Safe ………………………………………………………………136
123. Cleaning the Machine ……………………………………………………………………..137
124. Introduction ……………………………………………………………………………….137
125. Preparing the Machine for Cleaning ……………………………………………..139
126. Cleaning the Machine …………………………………………………………………140
127. Checking for Damage ……………………………………………………………………..141
128. Check the Machine Body and Structure ………………………………………..141
129. Check the Tyres ………………………………………………………………………..141
130. Check the Seat and Seat Belt ……………………………………………………..142
131. Checking the ROPS Structure ……………………………………………………..143
132. Greasing ……………………………………………………………………………………….145
133. Introduction ……………………………………………………………………………….145
134. Preparing the Machine Greasing ………………………………………………….146
135. Mid Axle Drive Couplings ……………………………………………………………146
136. Front Axle Steering Pivot Joints …………………………………………………..147
137. Drive Chain ……………………………………………………………………………………148
138. Lubricate the Drive Chain ……………………………………………………………148
139. Brakes ………………………………………………………………………………………….149
140. Park Brake ………………………………………………………………………………..149
141. Electrics ………………………………………………………………………………………..151
142. Checking the Battery Terminals ……………………………………………………151
143. Checking the Electrolyte Level …………………………………………………….152
144. Jump Starting the Engine ……………………………………………………………154
145. Fuses ……………………………………………………………………………………….157
146. Engine ………………………………………………………………………………………….160
147. Change the Air Filter Element ……………………………………………………..160
148. Check the Oil Level ……………………………………………………………………162
149. Change the Oil and Filter ……………………………………………………………163
150. Checking the Coolant Level ………………………………………………………..166
151. Checking Radiator Hoses and Clamps …………………………………………168
152. Draining, Flushing and Refilling the Coolant ………………………………….169
153. Cleaning the Radiator …………………………………………………………………171
154. Alternator Drive Belt …………………………………………………………………..172
155. Fuel System …………………………………………………………………………………..174
156. Introduction ……………………………………………………………………………….174
157. Draining the Fuel Filter ……………………………………………………………….176
158. Changing the Fuel Filter Element …………………………………………………177
159. Bleeding the Fuel System …………………………………………………………..178
160. Transmission …………………………………………………………………………………180
161. Checking the Transaxle Oil Level …………………………………………………180
162. Changing the Transaxle Oil …………………………………………………………181
163. Checking the Drive Chain Tension ……………………………………………….184
164. Adjusting the Drive Chain Tension ……………………………………………….186
165. Tyres and Wheels …………………………………………………………………………..188
166. Tyre Inflation ……………………………………………………………………………..188
167. Checking the Wheel Nut Torques …………………………………………………190
168. Specifications
169. Static Dimensions …………………………………………………………………………..191
170. Tyre Sizes and Pressures ………………………………………………………………..193
171. Front ………………………………………………………………………………………..193
172. Mid-Rear …………………………………………………………………………………..193
173. Speeds and Loads ………………………………………………………………………….194
174. Trailer Towing ………………………………………………………………………………..195
175. Towing Limitations ……………………………………………………………………..195
176. Vibration Data ………………………………………………………………………………..196
177. Introduction ……………………………………………………………………………….196
178. Groundhog 6×4 ………………………………………………………………………….197
179. Warranty Information
180. Machine Service Record Sheet ………………………………………………………..199
181. Registration Information ………………………………………………………………….203
182. European Community Standards
183. EC Declaration of Conformity …………………………………………………………..205
184. Introduction ……………………………………………………………………………….205
185. Explanation of the EC Declaration of Conformity ……………………………208

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