JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13

JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13 - Image 2

JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13 - Image 3

JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13 - Image 4

JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13 - Image 5

jcb hm 165q hm166q hm265q hm266q hm385q hm386q hm495q hm469q medium hydraulic breakers operator manual 9814 0525 13 2

jcb hm 165q hm166q hm265q hm266q hm385q hm386q hm495q hm469q medium hydraulic breakers operator manual 9814 0525 13 3

JCB HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers Operator Manual 9814-0525-13

$20.00

Type Of Manual: Operator Manual
ManualID: 9814-0525-13
Number of Pages: 500
Size: 31.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- HM 165Q, HM166Q, HM265Q, HM266Q, HM385Q, HM386Q, HM495Q, HM469Q Medium Hydraulic Breakers

1. Introduction
2. About this Manual ………………………………………………………………………………1
3. Units of Measurement ……………………………………………………………………1
4. Carrier Machine Suitability ……………………………………………………………..1
5. Identification ……………………………………………………………………………………..2
6. Component Identification ………………………………………………………………..2
7. Safety Check List ……………………………………………………………………………….3
8. Safety – Yours and Others ………………………………………………………………3
9. Safety Warnings ……………………………………………………………………………3
10. General Safety ……………………………………………………………………………..6
11. Charging Accumulators ………………………………………………………………….7
12. Gas ……………………………………………………………………………………………..7
13. Safety Labels …………………………………………………………………………………….8
14. Introduction …………………………………………………………………………………..8
15. Safety Label Identification ………………………………………………………………9
16. Technical Data
17. Breaker Specifications ……………………………………………………………………… 11
18. Installation
19. Introduction ……………………………………………………………………………………..15
20. Left Side, Right Side …………………………………………………………………….15
21. Consumables …………………………………………………………………………………..16
22. Mineral Hydraulic Oil ……………………………………………………………………16
23. Non-mineral Hydraulic Oil …………………………………………………………….16
24. Grease ……………………………………………………………………………………….16
25. Hanger Bracket ………………………………………………………………………………..17
26. Mounting the Hydraulic Breaker …………………………………………………………18
27. Safety First …………………………………………………………………………………18
28. Dismounting The Hydraulic Breaker ……………………………………………………21
29. Dismounting from Carrier ……………………………………………………………..21
30. Short Period of Non-Use ………………………………………………………………21
31. Lengthy Period of Non-Use …………………………………………………………..21
32. Quick Release Couplings ………………………………………………………………….22
33. Venting Hydraulic Pressure …………………………………………………………..22
34. Connecting and Disconnecting ………………………………………………………22
35. Running the Breaker (All Machines) ……………………………………………………23
36. Machine Installation and Preparation ……………………………………………..23
37. Skidsteer Attachment Frame ……………………………………………………………..25
38. Installation and Removal of the tool
39. Selecting the Right Tool …………………………………………………………………….27
40. Tools for Hydraulic Breakers JCB HM Medium Breakers …………………..27
41. Fitting the Tool (After breaker delivery to the site) …………………………….27
42. Removing the Tool ……………………………………………………………………….28
43. Operation
44. Operating the Hydraulic Breaker ………………………………………………………..29
45. Starting up the Hydraulic Breaker …………………………………………………..29
46. Operation ……………………………………………………………………………………29
47. Angle of Attack ……………………………………………………………………………29
48. Breaker Rocking ………………………………………………………………………….29
49. Never Drive the Tool into the Ground ……………………………………………..30
50. Never Lever with the Breaker ………………………………………………………..30
51. Never use as a Sledgehammer ……………………………………………………..30
52. Never use for Transport Purposes …………………………………………………31
53. Using the Hydraulic Breaker in or Under Water ……………………………….31
54. Hydraulic Breaker used in Tunnelling ……………………………………………..32
55. Working in High Outside Temperatures …………………………………………..32
56. Working in Low Outside Temperatures ……………………………………………32
57. Operating the Breaker with the Cylinders Fully Extended or Retracted .32
58. Maintenance
59. Maintenance Work to be Performed by the Excavator Driver …………………33
60. Service Schedules ……………………………………………………………………….33
61. Manual Lubrication with JCB Grease ………………………………………………….34
62. Greasing …………………………………………………………………………………….34
63. Care and Maintenance Timetable ………………………………………………………35
64. Work to be performed by carrier driver: …………………………………………..35
65. Checks Required ……………………………………………………………………………..36
66. Checking the Tool for Wear …………………………………………………………..36
67. Checking for and Removing Burrs …………………………………………………36
68. Checking the Wear Bushes and Buffer Ring ……………………………………37
69. Checking the Retainer Bars for Wear ……………………………………………..37
70. Checking the Impact Face of the Percussion Piston …………………………37
71. Checking the Breaker Housing for Wear and Cracks and Checking the
72. Breaker Bracket for Cracks …………………………………………………………..38
73. Checking that the H.P. Accumulator is in Perfect Working Order ………..38
74. Checking the Hydraulic Lines Before Starting Work ………………………….38
75. Checking the Hanger Bracket bolts for Wear …………………………………..38
76. Disposal of Breaker and Consumables …………………………………………..38
77. Troubleshooting ……………………………………………………………………………….39
78. Breaker Does Not Start ………………………………………………………………..39
79. Impact Rate of Hydraulic Breaker Too Low ……………………………………..39
80. Impact Force Too Low ………………………………………………………………….39
81. Impact Rate Too High and Impact Force Too Low …………………………….39
82. Oil Leaks from Ports ‘P’ and ‘T’ (Storage) ……………………………………….39
83. Oil Leaks from Parts of Hydraulic System for Breaker (Screw couplings,
84. hoses etc.) ………………………………………………………………………………….40
85. Impact Force Too Low ………………………………………………………………….40
86. Oil Leaks from the Accumulator …………………………………………………….40
87. Operating Temperature Too High …………………………………………………..40
88. Disposal of Consumables ……………………………………………………………..40
89. Nitrogen Adaptor Reference Chart …………………………………………………41
90. Nitrogen Adaptors ……………………………………………………………………….43
91. Tool Part Numbers ……………………………………………………………………….44

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