JCB HM Series Large Hydraulic Breakers Operator Manual 333-A9900-3

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JCB HM Series Large Hydraulic Breakers Operator Manual 333-A9900-3 - Image 5

jcb hm series large hydraulic breakers operator manual 333 a9900 3 2

jcb hm series large hydraulic breakers operator manual 333 a9900 3 3

JCB HM Series Large Hydraulic Breakers Operator Manual 333-A9900-3

$20.00

Type Of Manual: Operator Manual
ManualID: 333-A9900-3
Number of Pages: 997
Size: 79.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- HM Series Large Hydraulic Breakers

1. Introduction
2. About this Manual ………………………………………………………………………………1
3. Units of Measurement ……………………………………………………………………1
4. Intended use …………………………………………………………………………………1
5. Special conditions of use ………………………………………………………………..1
6. Carrier Machine Suitability ……………………………………………………………..1
7. Machine stability ……………………………………………………………………………1
8. Setup …………………………………………………………………………………………..1
9. General Description ……………………………………………………………………………2
10. Check List – Equipment ………………………………………………………………….2
11. Safety ………………………………………………………………………………………………4
12. Safety – Yours and Others ………………………………………………………………4
13. Safety Warnings ……………………………………………………………………………4
14. Safety Check List ………………………………………………………………………….5
15. Safety Labels …………………………………………………………………………………….8
16. Safety Label Identification ………………………………………………………………8
17. Installation and Removal
18. Safety ……………………………………………………………………………………………. 11
19. Safety First ………………………………………………………………………………… 11
20. Hanger Bracket ………………………………………………………………………………..12
21. Installation ………………………………………………………………………………………13
22. Installing to JCB Robot (Skid Steer Loader) …………………………………….15
23. Removal …………………………………………………………………………………………16
24. Non JCB Carriers ………………………………………………………………………..17
25. Tools ………………………………………………………………………………………………18
26. HM012T – HM049T ………………………………………………………………………18
27. HM080T – HM380T ………………………………………………………………………19
28. Storage …………………………………………………………………………………………..21
29. Operation
30. General Safety ………………………………………………………………………………..23
31. Safety First …………………………………………………………………………………23
32. Start and Stop the Hammermaster …………………………………………………23
33. Principles of Breaking …………………………………………………………………..23
34. Tool ………………………………………………………………………………………………..24
35. Selection of the Right Tool …………………………………………………………….24
36. Standard Tools …………………………………………………………………………….24
37. Breaking – Do's and Don'ts ………………………………………………………………..25
38. Point to Remember ……………………………………………………………………..25
39. Do ……………………………………………………………………………………………..25
40. Don't ………………………………………………………………………………………….27
41. Noise Dampening ………………………………………………………………………..28
42. Preparation ……………………………………………………………………………………..30
43. Seat Position ………………………………………………………………………………30
44. Adjuster valve to control impact blows ……………………………………………31
45. The Effects of Blank Firing ………………………………………………………………..32
46. To prevent blank firing: …………………………………………………………………32
47. Travelling with the Hammermaster ……………………………………………………..33
48. On Site ………………………………………………………………………………………33
49. On a Truck ………………………………………………………………………………….33
50. Hydraulic Oils, Filtering and Cooling …………………………………………………..34
51. Introduction …………………………………………………………………………………34
52. Possible Result of using incorrect Oil ……………………………………………..34
53. Special Oils …………………………………………………………………………………34
54. Hydraulic Oil Purity ………………………………………………………………………34
55. Oil Filter ……………………………………………………………………………………..35
56. Maintenance
57. Health and Safety …………………………………………………………………………….37
58. Safety First …………………………………………………………………………………37
59. Lubricants …………………………………………………………………………………..37
60. Service Requirements ………………………………………………………………………38
61. Main Inspection …………………………………………………………………………..38
62. Obtaining Replacement Parts ………………………………………………………..38
63. Service Schedules ……………………………………………………………………………39
64. Grease ……………………………………………………………………………………….39
65. Every 2 – 4 Hours (Depending on operating conditions) ……………………40
66. Daily ………………………………………………………………………………………….41
67. Weekly ……………………………………………………………………………………….41
68. Every 500 Hours or Yearly (whichever occurs first) …………………………..42
69. Checking the low pressure accumulator …………………………………………43
70. Checking the high pressure accumulator ………………………………………..45
71. Conversion table for charging N2-gas pressure to back head ……………49
72. Lower Tool Bushing and Tools ……………………………………………………………50
73. Checking For Excessive Wear ………………………………………………………50
74. Check for and Removal of Burrs ……………………………………………………50
75. Wear Limits and Tool for Lower Tool Bushing ………………………………………51
76. Tool Retention Pin Wear Limits ……………………………………………………..51
77. Tool Wear Limits ………………………………………………………………………….51
78. Upper Dampener Wear Limits ……………………………………………………….52
79. Lower Dampener Wear Limits ……………………………………………………….52
80. Upper Bush Wear Limits ……………………………………………………………….53
81. Bottom Bush Wear Limits ……………………………………………………………..53
82. Retainer Pin Wear Limits ………………………………………………………………54
83. Housing Pad Wear Limits ……………………………………………………………..55
84. Automatic Greasing System ………………………………………………………………56
85. Disposal of Consumable ……………………………………………………………………57
86. End of Life Disposal …………………………………………………………………….57
87. Specification
88. Machine Specification ……………………………………………………………………….59
89. Torque Settings ……………………………………………………………………………….61
90. BSP Hose Connection ………………………………………………………………….61
91. Code 62 SAE Flange Coupling ……………………………………………………..61
92. Service
93. Fault Finding ……………………………………………………………………………………63
94. Part Numbers
95. Breaker Models ……………………………………………………………………………….69
96. Nitrogen Adaptor Reference Chart ……………………………………………………..71
97. Hose Assesories ………………………………………………………………………………74
98. Male Fitting …………………………………………………………………………………74

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