JCB Hydradig 110W Wheeled Excavator Operator Manual 9831-3350
$20.00
- Type Of Manual: Operator Manual
- ManualID: 9831-3350
- Number of Pages: 298
- Size: 31.7MB
- Format: PDF
Category: JCB Operator Manual PDF
-
Model List:
- Hydradig 110W Wheeled Excavator
- 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
- 2. Introduction
- 3. About this Manual
- 4. Model and Serial Number ……………………………………………………………………………………………………… 1
- 5. Using the Manual …………………………………………………………………………………………………………………. 1
- 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
- 7. Cross References ………………………………………………………………………………………………………………… 2
- 8. Safety
- 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
- 10. Safety Warnings …………………………………………………………………………………………………………………… 3
- 11. General Safety …………………………………………………………………………………………………………………….. 4
- 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
- 13. About the Product
- 14. Introduction
- 15. General ……………………………………………………………………………………………………………………………….. 7
- 16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
- 17. Product Compliance ……………………………………………………………………………………………………………… 7
- 18. Description
- 19. General ……………………………………………………………………………………………………………………………….. 8
- 20. Intended Use ……………………………………………………………………………………………………………………….. 8
- 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
- 22. Optional Equipment and Attachments …………………………………………………………………………………….. 8
- 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
- 24. Main Component Locations …………………………………………………………………………………………………… 9
- 25. Product and Component Identification
- 26. Machine …………………………………………………………………………………………………………………………….. 11
- 27. Engine ………………………………………………………………………………………………………………………………. 11
- 28. Operator Protective Structure ………………………………………………………………………………………………. 13
- 29. Safety Labels
- 30. General ……………………………………………………………………………………………………………………………… 15
- 31. Safety Label Identification ……………………………………………………………………………………………………. 15
- 32. Operator Station
- 33. Component Locations …………………………………………………………………………………………………………. 17
- 34. Interior Switches
- 35. Ignition Switch ……………………………………………………………………………………………………………………. 18
- 36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
- 37. Cab Interior Light ……………………………………………………………………………………………………………….. 19
- 38. Console Switches
- 39. General ……………………………………………………………………………………………………………………………… 21
- 40. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
- 41. Park Brake ………………………………………………………………………………………………………………………… 23
- 42. Operation
- 43. Introduction
- 44. General ……………………………………………………………………………………………………………………………… 25
- 45. Operating Safety
- 46. General ……………………………………………………………………………………………………………………………… 26
- 47. Worksite Safety ………………………………………………………………………………………………………………….. 28
- 48. Risk Assessment ……………………………………………………………………………………………………………….. 29
- 49. Walk-Around Inspection
- 50. General ……………………………………………………………………………………………………………………………… 31
- 51. Entering and Leaving the Operator Station
- 52. General ……………………………………………………………………………………………………………………………… 32
- 53. Emergency Exit ………………………………………………………………………………………………………………….. 33
- 54. Doors
- 55. Operator Door ……………………………………………………………………………………………………………………. 35
- 56. Windows
- 57. General ……………………………………………………………………………………………………………………………… 36
- 58. Front Window …………………………………………………………………………………………………………………….. 36
- 59. Side Window ……………………………………………………………………………………………………………………… 37
- 60. Sun Visor-Sunblind
- 61. Sunblind ……………………………………………………………………………………………………………………………. 38
- 62. Battery Isolator
- 63. General ……………………………………………………………………………………………………………………………… 39
- 64. Before Starting the Engine
- 65. General ……………………………………………………………………………………………………………………………… 40
- 66. Operator Seat
- 67. General ……………………………………………………………………………………………………………………………… 41
- 68. Seat Belt
- 69. General ……………………………………………………………………………………………………………………………… 43
- 70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
- 71. Mirrors
- 72. General ……………………………………………………………………………………………………………………………… 45
- 73. Starting the Engine
- 74. General ……………………………………………………………………………………………………………………………… 47
- 75. Warming Up ………………………………………………………………………………………………………………………. 47
- 76. Immobiliser ………………………………………………………………………………………………………………………… 48
- 77. Stopping and Parking
- 78. General ……………………………………………………………………………………………………………………………… 52
- 79. Preparing for Travel
- 80. General ……………………………………………………………………………………………………………………………… 54
- 81. Preparing for Road Travel …………………………………………………………………………………………………… 54
- 82. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
- 83. Smooth Ride System (SRS) ………………………………………………………………………………………………… 55
- 84. Beacon ……………………………………………………………………………………………………………………………… 56
- 85. Safety Equipment
- 86. General ……………………………………………………………………………………………………………………………… 58
- 87. Control Lock ………………………………………………………………………………………………………………………. 58
- 88. Drive Controls
- 89. Steering Wheel ………………………………………………………………………………………………………………….. 60
- 90. Steering Column ………………………………………………………………………………………………………………… 60
- 91. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
- 92. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 61
- 93. Service Brake Pedal …………………………………………………………………………………………………………… 62
- 94. Steer Mode Control ……………………………………………………………………………………………………………. 62
- 95. Instruments
- 96. Instrument Panel ………………………………………………………………………………………………………………… 64
- 97. Getting the Machine Moving
- 98. General ……………………………………………………………………………………………………………………………… 78
- 99. Slopes
- 100. General ……………………………………………………………………………………………………………………………… 79
- 101. Driving on Slopes ………………………………………………………………………………………………………………. 79
- 102. Working on Slopes …………………………………………………………………………………………………………….. 80
- 103. Driving the Machine
- 104. Towing Other Equipment …………………………………………………………………………………………………….. 83
- 105. Operating Levers-Pedals
- 106. General ……………………………………………………………………………………………………………………………… 84
- 107. Control Layouts ………………………………………………………………………………………………………………….. 84
- 108. Excavator End Controls ………………………………………………………………………………………………………. 84
- 109. Dozer Blade Controls …………………………………………………………………………………………………………. 88
- 110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 90
- 111. Lifting and Loading
- 112. General ……………………………………………………………………………………………………………………………… 92
- 113. Overload Warning System …………………………………………………………………………………………………… 92
- 114. Working with the Excavator End
- 115. General ……………………………………………………………………………………………………………………………… 94
- 116. Preparing to Use the Excavator End …………………………………………………………………………………….. 94
- 117. Working with the Dozer Blade
- 118. General ……………………………………………………………………………………………………………………………… 95
- 119. Dozing and Grading ……………………………………………………………………………………………………………. 95
- 120. Scraping and Cutting ………………………………………………………………………………………………………….. 95
- 121. Backfilling ………………………………………………………………………………………………………………………….. 95
- 122. Heating, Ventilating and Air-Conditioning (HVAC)
- 123. General ……………………………………………………………………………………………………………………………… 97
- 124. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
- 125. Power Sockets
- 126. Auxiliary Power Socket ……………………………………………………………………………………………………… 100
- 127. Fire Extinguisher
- 128. General ……………………………………………………………………………………………………………………………. 101
- 129. Moving a Disabled Machine
- 130. General ……………………………………………………………………………………………………………………………. 103
- 131. Getting the Machine Unstuck …………………………………………………………………………………………….. 103
- 132. Jump-Starting the Engine ………………………………………………………………………………………………….. 104
- 133. Retrieval ………………………………………………………………………………………………………………………….. 105
- 134. Excavator End (Emergency Operation) ……………………………………………………………………………….. 106
- 135. Lifting the Machine
- 136. General ……………………………………………………………………………………………………………………………. 107
- 137. Transporting the Machine
- 138. General ……………………………………………………………………………………………………………………………. 109
- 139. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
- 140. Operating Environment
- 141. General ……………………………………………………………………………………………………………………………. 113
- 142. Operating in Low Temperatures …………………………………………………………………………………………. 113
- 143. Operating in High Temperatures …………………………………………………………………………………………. 113
- 144. Cab Filters ……………………………………………………………………………………………………………………….. 114
- 145. Refuelling
- 146. General ……………………………………………………………………………………………………………………………. 115
- 147. Low Fuel Levels ……………………………………………………………………………………………………………….. 115
- 148. Filling the Tank …………………………………………………………………………………………………………………. 115
- 149. Attachments
- 150. Working with Attachments
- 151. Introduction ………………………………………………………………………………………………………………………. 119
- 152. Attachments for your Machine ……………………………………………………………………………………………. 120
- 153. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 123
- 154. Impact Protection ……………………………………………………………………………………………………………… 127
- 155. Direct-Mounted Attachments
- 156. General ……………………………………………………………………………………………………………………………. 128
- 157. Quickhitch
- 158. Excavator End Quickhitch ………………………………………………………………………………………………….. 135
- 159. Auxiliary Circuits
- 160. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 141
- 161. Forks
- 162. Pallet Forks ……………………………………………………………………………………………………………………… 143
- 163. Trailers
- 164. General ……………………………………………………………………………………………………………………………. 144
- 165. Preservation and Storage
- 166. Cleaning
- 167. General ……………………………………………………………………………………………………………………………. 147
- 168. Preparation ………………………………………………………………………………………………………………………. 148
- 169. Checking For Damage
- 170. General ……………………………………………………………………………………………………………………………. 149
- 171. Storage
- 172. General ……………………………………………………………………………………………………………………………. 150
- 173. Put into Storage ……………………………………………………………………………………………………………….. 150
- 174. During Storage …………………………………………………………………………………………………………………. 151
- 175. Take out of Storage ………………………………………………………………………………………………………….. 151
- 176. Security
- 177. General ……………………………………………………………………………………………………………………………. 153
- 178. JCB Plantguard ………………………………………………………………………………………………………………… 153
- 179. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 153
- 180. LiveLink …………………………………………………………………………………………………………………………… 153
- 181. Maintenance
- 182. Introduction
- 183. General ……………………………………………………………………………………………………………………………. 155
- 184. Owner-Operator Support ……………………………………………………………………………………………………. 155
- 185. Service-Maintenance Agreements ………………………………………………………………………………………. 156
- 186. Obtaining Spare Parts ………………………………………………………………………………………………………. 156
- 187. Maintenance Safety
- 188. General ……………………………………………………………………………………………………………………………. 157
- 189. Fluids and Lubricants ……………………………………………………………………………………………………….. 158
- 190. Maintenance Schedules
- 191. General ……………………………………………………………………………………………………………………………. 162
- 192. How to Use the Maintenance Schedules …………………………………………………………………………….. 162
- 193. Maintenance Intervals ……………………………………………………………………………………………………….. 162
- 194. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 164
- 195. Functional Tests and Final Inspection …………………………………………………………………………………. 167
- 196. Maintenance Positions
- 197. General ……………………………………………………………………………………………………………………………. 169
- 198. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 169
- 199. Service Points
- 200. General ……………………………………………………………………………………………………………………………. 170
- 201. Access Apertures
- 202. General ……………………………………………………………………………………………………………………………. 173
- 203. Battery Cover …………………………………………………………………………………………………………………… 173
- 204. Engine Compartment Cover ………………………………………………………………………………………………. 174
- 205. Cab Side Panel ………………………………………………………………………………………………………………… 174
- 206. Tools
- 207. General ……………………………………………………………………………………………………………………………. 176
- 208. Toolbox ……………………………………………………………………………………………………………………………. 176
- 209. Lubrication
- 210. General ……………………………………………………………………………………………………………………………. 177
- 211. Preparation ………………………………………………………………………………………………………………………. 177
- 212. Attachments
- 213. General …………………………………………………………………………………………………………………………… 178
- 214. Body and Framework
- 215. General …………………………………………………………………………………………………………………………… 179
- 216. Operator Station
- 217. General …………………………………………………………………………………………………………………………… 180
- 218. Operator Protective Structure …………………………………………………………………………………………….. 180
- 219. Seat ………………………………………………………………………………………………………………………………… 181
- 220. Seat Belt …………………………………………………………………………………………………………………………. 181
- 221. Controls …………………………………………………………………………………………………………………………… 182
- 222. Safety Equipment
- 223. Check (Operation) …………………………………………………………………………………………………………….. 183
- 224. Engine
- 225. General …………………………………………………………………………………………………………………………… 184
- 226. Oil …………………………………………………………………………………………………………………………………… 184
- 227. Drive Belt ………………………………………………………………………………………………………………………… 187
- 228. Crankcase Ventilation ……………………………………………………………………………………………………….. 187
- 229. Exhaust …………………………………………………………………………………………………………………………… 187
- 230. Air Filter
- 231. General …………………………………………………………………………………………………………………………… 188
- 232. Dust Valve ………………………………………………………………………………………………………………………. 189
- 233. Fuel System
- 234. General …………………………………………………………………………………………………………………………… 190
- 235. Tank ……………………………………………………………………………………………………………………………….. 190
- 236. Fuel Filter ………………………………………………………………………………………………………………………… 191
- 237. Engine Fuel Filter …………………………………………………………………………………………………………….. 192
- 238. Water Separator ………………………………………………………………………………………………………………. 193
- 239. Cooling System
- 240. General …………………………………………………………………………………………………………………………… 194
- 241. Coolant ……………………………………………………………………………………………………………………………. 194
- 242. Cooling Pack …………………………………………………………………………………………………………………… 195
- 243. Brakes
- 244. Park Brake ………………………………………………………………………………………………………………………. 196
- 245. Service Brake ………………………………………………………………………………………………………………….. 196
- 246. Wheels
- 247. General …………………………………………………………………………………………………………………………… 198
- 248. Tyres
- 249. General …………………………………………………………………………………………………………………………… 200
- 250. Hydraulic System
- 251. General …………………………………………………………………………………………………………………………… 202
- 252. Services ………………………………………………………………………………………………………………………….. 203
- 253. Oil …………………………………………………………………………………………………………………………………… 203
- 254. Cylinders – Rams ……………………………………………………………………………………………………………… 204
- 255. Electrical System
- 256. General …………………………………………………………………………………………………………………………… 205
- 257. Battery …………………………………………………………………………………………………………………………….. 206
- 258. Battery Isolator ………………………………………………………………………………………………………………… 207
- 259. Fuses ……………………………………………………………………………………………………………………………… 208
- 260. Relays …………………………………………………………………………………………………………………………….. 210
- 261. Window Washer ……………………………………………………………………………………………………………….. 212
- 262. Miscellaneous
- 263. Fire Extinguisher ………………………………………………………………………………………………………………. 213
- 264. Technical Data
- 265. Static Dimensions
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