JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600

JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600 - Image 2

JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600 - Image 3

JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600 - Image 4

JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600 - Image 5

jcb jcb116 jcb116d jcb116dd roller operator manual 9831 4600 2

jcb jcb116 jcb116d jcb116dd roller operator manual 9831 4600 3

JCB JCB116, JCB116D, JCB116DD Roller Operator Manual 9831-4600

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-4600
Number of Pages: 196
Size: 21.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JCB116, JCB116D, JCB116DD Roller

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Danger Zone ……………………………………………………………………………………………………………………….. 9
23. Main Component Locations …………………………………………………………………………………………………. 10
24. Product and Component Identification
25. Machine …………………………………………………………………………………………………………………………….. 12
26. Engine ………………………………………………………………………………………………………………………………. 12
27. Operator Protective Structure ………………………………………………………………………………………………. 13
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 15
30. Safety Label Identification ……………………………………………………………………………………………………. 15
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 17
33. Interior Switches
34. Ignition Switch ……………………………………………………………………………………………………………………. 18
35. Cab Interior Light ……………………………………………………………………………………………………………….. 18
36. Front Window Washer-Wiper ……………………………………………………………………………………………….. 19
37. Rear Window Washer-Wiper ………………………………………………………………………………………………… 19
38. Engine Stop Switch ……………………………………………………………………………………………………………. 19
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 20
41. Road Lights ……………………………………………………………………………………………………………………….. 20
42. Direction Indicators …………………………………………………………………………………………………………….. 20
43. Hazard Warning Lights ……………………………………………………………………………………………………….. 20
44. Work Lights ……………………………………………………………………………………………………………………….. 21
45. Front Work Lights ………………………………………………………………………………………………………………. 21
46. Rear Work Lights ……………………………………………………………………………………………………………….. 21
47. Drive Mode ………………………………………………………………………………………………………………………… 21
48. Park Brake ………………………………………………………………………………………………………………………… 21
49. Horn …………………………………………………………………………………………………………………………………. 22
50. Beacon ……………………………………………………………………………………………………………………………… 22
51. Automatic Vibration …………………………………………………………………………………………………………….. 22
52. Vibration Amplitude …………………………………………………………………………………………………………….. 22
53. Two Speed Range ……………………………………………………………………………………………………………… 22
54. Operation
55. Introduction
56. General ……………………………………………………………………………………………………………………………… 23
57. Operating Safety
58. General ……………………………………………………………………………………………………………………………… 24
59. Worksite Safety ………………………………………………………………………………………………………………….. 26
60. Risk Assessment ……………………………………………………………………………………………………………….. 27
61. Walk-Around Inspection
62. General ……………………………………………………………………………………………………………………………… 29
63. Entering and Leaving the Operator Station
64. General ……………………………………………………………………………………………………………………………… 30
65. Emergency Exit ………………………………………………………………………………………………………………….. 31
66. Doors
67. Operator Door ……………………………………………………………………………………………………………………. 32
68. Windows
69. Side Window ……………………………………………………………………………………………………………………… 33
70. Battery Isolator
71. General ……………………………………………………………………………………………………………………………… 34
72. Before Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 35
74. Operator Seat
75. General ……………………………………………………………………………………………………………………………… 36
76. Basic Seat …………………………………………………………………………………………………………………………. 36
77. Seat Belt
78. General ……………………………………………………………………………………………………………………………… 38
79. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
80. Static Seat Belt ………………………………………………………………………………………………………………….. 39
81. Mirrors
82. General ……………………………………………………………………………………………………………………………… 41
83. Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 44
85. Stopping and Parking
86. General ……………………………………………………………………………………………………………………………… 46
87. Safety Equipment
88. Articulation Lock …………………………………………………………………………………………………………………. 48
89. Drive Controls
90. Steering Wheel ………………………………………………………………………………………………………………….. 50
91. Hand Throttle Control …………………………………………………………………………………………………………. 50
92. Transmission Drive Lever ……………………………………………………………………………………………………. 50
93. Drive Mode ………………………………………………………………………………………………………………………… 51
94. Instruments
95. Instrument Panel ………………………………………………………………………………………………………………… 53
96. Getting the Machine Moving
97. General ……………………………………………………………………………………………………………………………… 57
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 58
100. Working with the Drum
101. Working without Vibration ……………………………………………………………………………………………………. 59
102. Working with Vibration ………………………………………………………………………………………………………… 59
103. Padfoot Shells ……………………………………………………………………………………………………………………. 60
104. Heating, Ventilating and Air-Conditioning (HVAC)
105. General ……………………………………………………………………………………………………………………………… 63
106. Air-Conditioning Controls …………………………………………………………………………………………………….. 63
107. Power Sockets
108. Auxiliary Power Socket ……………………………………………………………………………………………………….. 65
109. Moving a Disabled Machine
110. General ……………………………………………………………………………………………………………………………… 66
111. Jump-Starting the Engine ……………………………………………………………………………………………………. 66
112. Retrieval ……………………………………………………………………………………………………………………………. 67
113. Lifting the Machine
114. General ……………………………………………………………………………………………………………………………… 72
115. Transporting the Machine
116. General ……………………………………………………………………………………………………………………………… 74
117. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 74
118. Operating Environment
119. General ……………………………………………………………………………………………………………………………… 77
120. Operating in Low Temperatures …………………………………………………………………………………………… 77
121. Operating in High Temperatures …………………………………………………………………………………………… 77
122. Cab Filters …………………………………………………………………………………………………………………………. 78
123. Refuelling
124. General ……………………………………………………………………………………………………………………………… 79
125. Low Fuel Levels …………………………………………………………………………………………………………………. 79
126. Filling the Tank …………………………………………………………………………………………………………………… 79
127. Preservation and Storage
128. Cleaning
129. General ……………………………………………………………………………………………………………………………… 81
130. Preparation ………………………………………………………………………………………………………………………… 82
131. Checking For Damage
132. General ……………………………………………………………………………………………………………………………… 83
133. Storage
134. General ……………………………………………………………………………………………………………………………… 84
135. Put into Storage …………………………………………………………………………………………………………………. 84
136. During Storage …………………………………………………………………………………………………………………… 84
137. Take out of Storage ……………………………………………………………………………………………………………. 85
138. Security
139. General ……………………………………………………………………………………………………………………………… 86
140. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 86
141. LiveLink …………………………………………………………………………………………………………………………….. 86
142. Maintenance
143. Introduction
144. General ……………………………………………………………………………………………………………………………… 87
145. Owner-Operator Support ……………………………………………………………………………………………………… 87
146. Service-Maintenance Agreements ………………………………………………………………………………………… 88
147. Initial Service and Inspection ……………………………………………………………………………………………….. 88
148. Obtaining Spare Parts ………………………………………………………………………………………………………… 88
149. Maintenance Safety
150. General ……………………………………………………………………………………………………………………………… 89
151. Fluids and Lubricants …………………………………………………………………………………………………………. 90
152. Maintenance Schedules
153. General ……………………………………………………………………………………………………………………………… 95
154. How to Use the Maintenance Schedules ………………………………………………………………………………. 95
155. Maintenance Intervals …………………………………………………………………………………………………………. 95
156. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 96
157. Functional Tests and Final Inspection …………………………………………………………………………………… 98
158. Maintenance Positions
159. General ……………………………………………………………………………………………………………………………. 100
160. Service Points
161. General ……………………………………………………………………………………………………………………………. 101
162. Access Apertures
163. Engine Compartment Cover ………………………………………………………………………………………………. 105
164. Cab-Canopy …………………………………………………………………………………………………………………….. 106
165. Tools
166. General ……………………………………………………………………………………………………………………………. 108
167. Body and Framework
168. General …………………………………………………………………………………………………………………………… 109
169. Operator Station
170. General …………………………………………………………………………………………………………………………… 110
171. Operator Protective Structure …………………………………………………………………………………………….. 110
172. Seat ………………………………………………………………………………………………………………………………… 110
173. Seat Belt …………………………………………………………………………………………………………………………. 110
174. Doors-Hatches …………………………………………………………………………………………………………………. 111
175. Controls …………………………………………………………………………………………………………………………… 111
176. Engine
177. General …………………………………………………………………………………………………………………………… 112
178. Oil …………………………………………………………………………………………………………………………………… 112
179. Drive Belt ………………………………………………………………………………………………………………………… 116
180. Exhaust …………………………………………………………………………………………………………………………… 117
181. Air Filter
182. General …………………………………………………………………………………………………………………………… 118
183. Fuel System
184. General …………………………………………………………………………………………………………………………… 120
185. Tank ……………………………………………………………………………………………………………………………….. 122
186. Fuel Filter ………………………………………………………………………………………………………………………… 122
187. Engine Fuel Filter …………………………………………………………………………………………………………….. 124
188. Lubricity Filter ………………………………………………………………………………………………………………….. 125
189. Water Separator ………………………………………………………………………………………………………………. 125
190. Cooling System
191. General …………………………………………………………………………………………………………………………… 127
192. Coolant ……………………………………………………………………………………………………………………………. 127
193. Cooling Pack …………………………………………………………………………………………………………………… 128
194. Brakes
195. Park Brake ………………………………………………………………………………………………………………………. 130
196. Service Brake ………………………………………………………………………………………………………………….. 130
197. Axles
198. Oil …………………………………………………………………………………………………………………………………… 131
199. Hubs
200. Oil …………………………………………………………………………………………………………………………………… 133
201. Wheels
202. General …………………………………………………………………………………………………………………………… 135
203. Tyres
204. General …………………………………………………………………………………………………………………………… 137
205. Drum
206. Scraper …………………………………………………………………………………………………………………………… 139
207. Dampers …………………………………………………………………………………………………………………………. 140
208. Drive Gearbox
209. Oil …………………………………………………………………………………………………………………………………… 142
210. Vibration System
211. Oil …………………………………………………………………………………………………………………………………… 144
212. Hydraulic System
213. General …………………………………………………………………………………………………………………………… 145
214. Services ………………………………………………………………………………………………………………………….. 146
215. Oil …………………………………………………………………………………………………………………………………… 146
216. Cylinders – Rams ……………………………………………………………………………………………………………… 148
217. Electrical System
218. General …………………………………………………………………………………………………………………………… 149
219. Battery …………………………………………………………………………………………………………………………….. 150
220. Battery Isolator ………………………………………………………………………………………………………………… 151
221. Fuses ……………………………………………………………………………………………………………………………… 152
222. Relays …………………………………………………………………………………………………………………………….. 153
223. Window Washer ……………………………………………………………………………………………………………….. 153
224. Technical Data
225. Static Dimensions
226. Dimensions ………………………………………………………………………………………………………………………. 155
227. Weights …………………………………………………………………………………………………………………………… 156
228. Performance Dimensions
229. General ……………………………………………………………………………………………………………………………. 157
230. Driving Performance …………………………………………………………………………………………………………. 158
231. Noise Emissions
232. General ……………………………………………………………………………………………………………………………. 159
233. Noise Data ………………………………………………………………………………………………………………………. 159
234. Vibration Emissions
235. General ……………………………………………………………………………………………………………………………. 160
236. Vibration Data ………………………………………………………………………………………………………………….. 161
237. Fluids, Lubricants and Capacities
238. General ……………………………………………………………………………………………………………………………. 163
239. Fuel ………………………………………………………………………………………………………………………………… 164
240. Coolant ……………………………………………………………………………………………………………………………. 165
241. Torque Values
242. General ……………………………………………………………………………………………………………………………. 166
243. Electrical System
244. General ……………………………………………………………………………………………………………………………. 167
245. Bulbs ………………………………………………………………………………………………………………………………. 167
246. Fuses ………………………………………………………………………………………………………………………………. 167
247. Relays …………………………………………………………………………………………………………………………….. 170
248. Engine
249. General ……………………………………………………………………………………………………………………………. 172
250. Wheels and Tyres
251. General ……………………………………………………………………………………………………………………………. 173
252. Tyre Sizes and Pressures …………………………………………………………………………………………………. 173
253. Declaration of Conformity
254. General ……………………………………………………………………………………………………………………………. 175
255. Data ………………………………………………………………………………………………………………………………… 176
256. Warranty Information
257. Service Record Sheet ……………………………………………………………………………………………………….. 178
258. Acronyms Glossary
259. CESAR Construction Equipment Security and Registration
260. FEAD Front End Accessory Drive
261. FOPS Falling Object Protective Structure
262. HVAC Heating Ventilation Air Conditioning
263. LED Light Emitting Diode
264. PIN Product Identification Number
265. PPE Personal Protective Equipment
266. RMS Root Mean Square
267. ROPS Roll-Over Protective Structure
268. RPM Revolutions Per Minute

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