JCB JCB380 Excavator Operator Manual 9831-5650

JCB JCB380 Excavator Operator Manual 9831-5650 - Image 2

JCB JCB380 Excavator Operator Manual 9831-5650 - Image 3

JCB JCB380 Excavator Operator Manual 9831-5650 - Image 4

JCB JCB380 Excavator Operator Manual 9831-5650 - Image 5

jcb jcb380 excavator operator manual 9831 5650 2

jcb jcb380 excavator operator manual 9831 5650 3

JCB JCB380 Excavator Operator Manual 9831-5650

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5650
Number of Pages: 243
Size: 24.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JCB380 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 15
33. Interior Switches
34. Ignition Switch ……………………………………………………………………………………………………………………. 16
35. Cab Interior Light ……………………………………………………………………………………………………………….. 16
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 18
38. Work Lights ……………………………………………………………………………………………………………………….. 18
39. Beacon ……………………………………………………………………………………………………………………………… 18
40. Control Locks …………………………………………………………………………………………………………………….. 18
41. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
42. Radio Mute ………………………………………………………………………………………………………………………… 19
43. Engine Stop Switch ……………………………………………………………………………………………………………. 19
44. Slew Lock …………………………………………………………………………………………………………………………. 19
45. Cushion …………………………………………………………………………………………………………………………….. 19
46. Window Washer …………………………………………………………………………………………………………………. 19
47. Window Wipers ………………………………………………………………………………………………………………….. 19
48. Front Lower Window Wiper …………………………………………………………………………………………………. 20
49. Operation
50. Introduction
51. General ……………………………………………………………………………………………………………………………… 21
52. Operating Safety
53. General ……………………………………………………………………………………………………………………………… 22
54. Worksite Safety ………………………………………………………………………………………………………………….. 24
55. Risk Assessment ……………………………………………………………………………………………………………….. 25
56. Walk-Around Inspection
57. General ……………………………………………………………………………………………………………………………… 27
58. Entering and Leaving the Operator Station
59. General ……………………………………………………………………………………………………………………………… 28
60. Emergency Exit ………………………………………………………………………………………………………………….. 30
61. Doors
62. Operator Door ……………………………………………………………………………………………………………………. 31
63. Windows
64. Front Window …………………………………………………………………………………………………………………….. 33
65. Side Window ……………………………………………………………………………………………………………………… 34
66. Sun Visor-Sunblind
67. Sunblind ……………………………………………………………………………………………………………………………. 36
68. Battery Isolator
69. General ……………………………………………………………………………………………………………………………… 38
70. Before Starting the Engine
71. General ……………………………………………………………………………………………………………………………… 39
72. Operator Seat
73. General ……………………………………………………………………………………………………………………………… 40
74. Suspension Seat ………………………………………………………………………………………………………………… 40
75. Seat Belt
76. General ……………………………………………………………………………………………………………………………… 42
77. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 42
78. Static Seat Belt ………………………………………………………………………………………………………………….. 43
79. Mirrors
80. General ……………………………………………………………………………………………………………………………… 45
81. Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 50
83. Immobiliser ………………………………………………………………………………………………………………………… 51
84. Warming Up ………………………………………………………………………………………………………………………. 52
85. Stopping and Parking
86. General ……………………………………………………………………………………………………………………………… 54
87. Preparing for Travel
88. General ……………………………………………………………………………………………………………………………… 55
89. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
90. Beacon ……………………………………………………………………………………………………………………………… 55
91. Safety Equipment
92. General ……………………………………………………………………………………………………………………………… 57
93. Control Lock ………………………………………………………………………………………………………………………. 57
94. Drive Controls
95. Track Controls ……………………………………………………………………………………………………………………. 59
96. Travel Speed Selector ………………………………………………………………………………………………………… 60
97. Instruments
98. General ……………………………………………………………………………………………………………………………… 62
99. Instrument Panel ………………………………………………………………………………………………………………… 63
100. Getting the Machine Moving
101. General ……………………………………………………………………………………………………………………………… 83
102. Slopes
103. General ……………………………………………………………………………………………………………………………… 86
104. Driving on Slopes ………………………………………………………………………………………………………………. 86
105. Working on Slopes …………………………………………………………………………………………………………….. 88
106. Driving the Machine
107. General ……………………………………………………………………………………………………………………………… 90
108. Towing Other Equipment …………………………………………………………………………………………………….. 90
109. Operating Levers-Pedals
110. General ……………………………………………………………………………………………………………………………… 92
111. Control Layouts ………………………………………………………………………………………………………………….. 92
112. Excavator Arm Controls ………………………………………………………………………………………………………. 92
113. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 95
114. Lifting and Loading
115. General ……………………………………………………………………………………………………………………………… 98
116. Load Charts ………………………………………………………………………………………………………………………. 98
117. Overload Warning System …………………………………………………………………………………………………… 99
118. Working with the Excavator Arm
119. General ……………………………………………………………………………………………………………………………. 101
120. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 101
121. Lifting With the Excavator Arm …………………………………………………………………………………………… 101
122. Digging ……………………………………………………………………………………………………………………………. 102
123. Changing the Bucket Linkage ……………………………………………………………………………………………. 107
124. Heating, Ventilating and Air-Conditioning (HVAC)
125. General ……………………………………………………………………………………………………………………………. 109
126. Air-Conditioning Controls …………………………………………………………………………………………………… 109
127. Power Sockets
128. Auxiliary Power Socket ……………………………………………………………………………………………………… 111
129. Fire Extinguisher
130. General ……………………………………………………………………………………………………………………………. 112
131. Moving a Disabled Machine
132. General ……………………………………………………………………………………………………………………………. 114
133. Getting the Machine Unstuck …………………………………………………………………………………………….. 114
134. Jump-Starting the Engine ………………………………………………………………………………………………….. 115
135. Retrieval ………………………………………………………………………………………………………………………….. 116
136. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 116
137. Lifting the Machine
138. General ……………………………………………………………………………………………………………………………. 118
139. Transporting the Machine
140. General ……………………………………………………………………………………………………………………………. 120
141. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 120
142. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 123
143. Operating Environment
144. General ……………………………………………………………………………………………………………………………. 125
145. Operating in Low Temperatures …………………………………………………………………………………………. 125
146. Operating in High Temperatures …………………………………………………………………………………………. 125
147. Cab Filters ……………………………………………………………………………………………………………………….. 126
148. Refuelling
149. General ……………………………………………………………………………………………………………………………. 127
150. Low Fuel Levels ……………………………………………………………………………………………………………….. 127
151. Filling the Tank …………………………………………………………………………………………………………………. 127
152. Attachments
153. Working with Attachments
154. Introduction ………………………………………………………………………………………………………………………. 131
155. Attachments for your Machine ……………………………………………………………………………………………. 131
156. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 132
157. Impact Protection ……………………………………………………………………………………………………………… 135
158. Direct-Mounted Attachments
159. General ……………………………………………………………………………………………………………………………. 136
160. Quickhitch
161. Excavator Arm Quickhitch …………………………………………………………………………………………………. 139
162. Buckets
163. General ……………………………………………………………………………………………………………………………. 146
164. Bucket Teeth ……………………………………………………………………………………………………………………. 146
165. Preservation and Storage
166. Cleaning
167. General ……………………………………………………………………………………………………………………………. 149
168. Preparation ………………………………………………………………………………………………………………………. 150
169. Checking For Damage
170. General ……………………………………………………………………………………………………………………………. 151
171. Storage
172. General ……………………………………………………………………………………………………………………………. 152
173. Put into Storage ……………………………………………………………………………………………………………….. 152
174. During Storage …………………………………………………………………………………………………………………. 152
175. Take out of Storage ………………………………………………………………………………………………………….. 153
176. Security
177. General ……………………………………………………………………………………………………………………………. 154
178. LiveLink …………………………………………………………………………………………………………………………… 154
179. Maintenance
180. Introduction
181. General ……………………………………………………………………………………………………………………………. 155
182. Owner-Operator Support ……………………………………………………………………………………………………. 155
183. Service-Maintenance Agreements ………………………………………………………………………………………. 156
184. Obtaining Spare Parts ………………………………………………………………………………………………………. 156
185. Maintenance Safety
186. General ……………………………………………………………………………………………………………………………. 157
187. Fluids and Lubricants ……………………………………………………………………………………………………….. 158
188. Maintenance Schedules
189. General ……………………………………………………………………………………………………………………………. 162
190. How to Use the Maintenance Schedules …………………………………………………………………………….. 162
191. Maintenance Intervals ……………………………………………………………………………………………………….. 162
192. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 164
193. Functional Tests and Final Inspection …………………………………………………………………………………. 167
194. Maintenance Positions
195. General ……………………………………………………………………………………………………………………………. 169
196. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 169
197. Service Points
198. General ……………………………………………………………………………………………………………………………. 170
199. Access Apertures
200. General ……………………………………………………………………………………………………………………………. 176
201. Battery Cover …………………………………………………………………………………………………………………… 176
202. Engine Compartment Cover ………………………………………………………………………………………………. 176
203. Hydraulic Compartment Cover …………………………………………………………………………………………… 177
204. Radiator Cover …………………………………………………………………………………………………………………. 178
205. Tools
206. General ……………………………………………………………………………………………………………………………. 180
207. Toolbox ……………………………………………………………………………………………………………………………. 180
208. Lubrication
209. General ……………………………………………………………………………………………………………………………. 181
210. Preparation ………………………………………………………………………………………………………………………. 181
211. Attachments
212. General …………………………………………………………………………………………………………………………… 182
213. Body and Framework
214. General …………………………………………………………………………………………………………………………… 183
215. Slew Ring Bearings ………………………………………………………………………………………………………….. 183
216. Pivot Pins ………………………………………………………………………………………………………………………… 184
217. Operator Station
218. General …………………………………………………………………………………………………………………………… 186
219. Operator Protective Structure …………………………………………………………………………………………….. 186
220. Seat ………………………………………………………………………………………………………………………………… 187
221. Seat Belt …………………………………………………………………………………………………………………………. 187
222. Controls …………………………………………………………………………………………………………………………… 187
223. Engine
224. General …………………………………………………………………………………………………………………………… 188
225. Oil …………………………………………………………………………………………………………………………………… 188
226. Drive Belt ………………………………………………………………………………………………………………………… 190
227. Air Filter
228. General …………………………………………………………………………………………………………………………… 191
229. Pre-Cleaner ……………………………………………………………………………………………………………………… 191
230. Dust Valve ………………………………………………………………………………………………………………………. 191
231. Fuel System
232. General …………………………………………………………………………………………………………………………… 192
233. Tank ……………………………………………………………………………………………………………………………….. 192
234. Fuel Filter ………………………………………………………………………………………………………………………… 193
235. Water Separator ………………………………………………………………………………………………………………. 194
236. Cooling System
237. General …………………………………………………………………………………………………………………………… 196
238. Coolant ……………………………………………………………………………………………………………………………. 196
239. Cooling Pack …………………………………………………………………………………………………………………… 197
240. Tracks
241. General …………………………………………………………………………………………………………………………… 198
242. Steel ……………………………………………………………………………………………………………………………….. 199
243. Idler Wheels …………………………………………………………………………………………………………………….. 200
244. Rollers …………………………………………………………………………………………………………………………….. 200
245. Track Gearbox
246. Oil …………………………………………………………………………………………………………………………………… 201
247. Hydraulic System
248. General …………………………………………………………………………………………………………………………… 202
249. Services ………………………………………………………………………………………………………………………….. 203
250. Oil …………………………………………………………………………………………………………………………………… 203
251. Cylinders – Rams ……………………………………………………………………………………………………………… 204
252. Electrical System
253. General …………………………………………………………………………………………………………………………… 205
254. Battery …………………………………………………………………………………………………………………………….. 206
255. Battery Isolator ………………………………………………………………………………………………………………… 207
256. Fuses ……………………………………………………………………………………………………………………………… 207
257. Relays …………………………………………………………………………………………………………………………….. 209
258. Window Washer ……………………………………………………………………………………………………………….. 210
259. Miscellaneous

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