JCB JS Auto Range - Tracked Excavators - JCB Engine Operator Manual 9821-2450

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JCB JS Auto Range - Tracked Excavators - JCB Engine Operator Manual 9821-2450 - Image 5

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JCB JS Auto Range – Tracked Excavators – JCB Engine Operator Manual 9821-2450

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2450
Number of Pages: 298
Size: 53.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Tracked Excavators – JCB Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Tracked Excavator ……………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Identifying Your Machine …………………………………………………………………..23
24. Machine Identification Plate ………………………………………………………….23
25. Component Identification Plates …………………………………………………….24
26. Machine Security ……………………………………………………………………………..27
27. Introduction …………………………………………………………………………………27
28. JCB Plantguard …………………………………………………………………………..27
29. Construction Equipment Security And Registration Scheme (CESAR) .27
30. LiveLink ……………………………………………………………………………………..27
31. Immobiliser …………………………………………………………………………………27
32. Operation
33. Introduction ……………………………………………………………………………………..29
34. Before Entering the Cab ……………………………………………………………………30
35. Entering and Leaving the Cab ……………………………………………………………31
36. Standard Cab Machines ……………………………………………………………….31
37. Hydraulically Raised Cab Machines ……………………………………………….32
38. Fixed Raised Cab Machines …………………………………………………………33
39. Emergency Exit …………………………………………………………………………..35
40. Doors and Windows …………………………………………………………………………36
41. Opening and Closing the Door ………………………………………………………36
42. Opening and Closing the Front Upper Window ………………………………..37
43. Opening and Closing The Front Lower Window ……………………………….38
44. Door Sliding Window ……………………………………………………………………40
45. Opening and Closing the Sunblind …………………………………………………41
46. Access to the Upper Structure ……………………………………………………………43
47. Standard Machines ………………………………………………………………………43
48. Seat Controls …………………………………………………………………………………..44
49. Introduction …………………………………………………………………………………44
50. Operators Seat-Console ……………………………………………………………….44
51. Operators Seat – Standard-Heated …………………………………………………44
52. Air Suspension Seat …………………………………………………………………….45
53. Seat Belts (if fitted) …………………………………………………………………………..46
54. Static Seat Belt ……………………………………………………………………………46
55. Visibility Aids ……………………………………………………………………………………47
56. Mirrors ……………………………………………………………………………………….47
57. Cab Layout ……………………………………………………………………………………..51
58. Components Key …………………………………………………………………………51
59. Drive Controls, Switches and Instruments ……………………………………………53
60. Drive Controls ……………………………………………………………………………..53
61. Switches …………………………………………………………………………………….54
62. Instruments …………………………………………………………………………………62
63. Air Conditioning and Heater Controls ……………………………………………..67
64. Operating Levers-Pedals …………………………………………………………………..69
65. Excavating Controls …………………………………………………………………….69
66. Travel Speed Change Button ………………………………………………………..76
67. Operation Levers …………………………………………………………………………77
68. Optional Circuit Pedal (if fitted) ………………………………………………………78
69. ISO Operating Method …………………………………………………………………78
70. Safety Equipment …………………………………………………………………………….79
71. Control Locks ……………………………………………………………………………..79
72. Dipper Stroke Limiter (If fitted) ……………………………………………………….80
73. Overload Warning System …………………………………………………………….83
74. Before Starting the Engine …………………………………………………………………84
75. Starting the Engine …………………………………………………………………………..85
76. Warming-Up ……………………………………………………………………………….86
77. JCB Immobiliser System ………………………………………………………………87
78. Getting the Machine Moving ………………………………………………………………89
79. Stopping and Parking the Machine ……………………………………………………..90
80. Stopping and Parking …………………………………………………………………..90
81. Engine Shutdown ………………………………………………………………………..91
82. Working with your Machine ……………………………………………………………….92
83. Operating Practices and Site Safety ………………………………………………92
84. Clothing and Safety Equipment ……………………………………………………..92
85. Danger Zone ………………………………………………………………………………92
86. Log Moving-Handling ……………………………………………………………………92
87. Safety Practices ………………………………………………………………………….92
88. Working With the Excavator ………………………………………………………….94
89. Lifting (Object Handling) ……………………………………………………………..101
90. Hydraulically Raised Cab (if fitted) ……………………………………………….104
91. Use of Machines on Gradients and Slopes ……………………………………106
92. Pulling out of Soft Ground …………………………………………………………..109
93. Water ………………………………………………………………………………………. 110
94. Towing Other Equipment ……………………………………………………………. 110
95. Machine Stability ………………………………………………………………………. 111
96. Reducing Wear …………………………………………………………………………. 112
97. Operating Environment …………………………………………………………………… 115
98. Maintenance in Cold Climates …………………………………………………….. 115
99. Operating in a Cold Climate (Below 0°C) ……………………………………… 115
100. Operating in a Hot Climate (Above 35°C) …………………………………….. 115
101. Operating in Dusty or Sandy Areas ……………………………………………… 116
102. Operating in Coastal Regions …………………………………………………….. 116
103. Operating on Wet or Soft Ground ………………………………………………… 116
104. Cab Filters ……………………………………………………………………………….. 116
105. Refuelling the Machine …………………………………………………………………… 117
106. Low Fuel Levels ……………………………………………………………………….. 117
107. Filling the Tank …………………………………………………………………………. 117
108. Fuel Level ………………………………………………………………………………… 118
109. Refuelling Pump ……………………………………………………………………….. 119
110. Moving a Disabled Machine …………………………………………………………….120
111. Lowering the Boom in an Emergency …………………………………………..120
112. Retrieval …………………………………………………………………………………..120
113. Limp Mode ………………………………………………………………………………..121
114. Transporting the Machine ………………………………………………………………..122
115. Lifting the Machine …………………………………………………………………………124
116. JS115 – JS220 Machines …………………………………………………………….124
117. Storage of the Machine …………………………………………………………………..126
118. Introduction ……………………………………………………………………………….126
119. Storage Area …………………………………………………………………………….126
120. Prepare the Machine for Storage …………………………………………………126
121. Put the Machine into Storage ………………………………………………………126
122. During Storage ………………………………………………………………………….126
123. Take the Machine Out of Storage …………………………………………………127
124. Anti-Vandalism Guards (option) ………………………………………………………..128
125. Unpacking the Guards ………………………………………………………………..128
126. Fitting the Guards ………………………………………………………………………128
127. Removing the Guards ………………………………………………………………..129
128. Storing the Guards …………………………………………………………………….129
129. Routine Maintenance
130. Service Requirements …………………………………………………………………….131
131. Introduction ……………………………………………………………………………….131
132. Owner-Operator Support …………………………………………………………….131
133. Service-Maintenance Agreements ……………………………………………….131
134. Fit for Purpose Tests for Lifting Equipment …………………………………….132
135. Obtaining Replacement Parts ………………………………………………………132
136. Health and Safety …………………………………………………………………………..133
137. Lubricants …………………………………………………………………………………133
138. Battery ……………………………………………………………………………………..135
139. Service Schedules ………………………………………………………………………….137
140. Introduction ……………………………………………………………………………….137
141. How to Use the Service Schedules ………………………………………………137
142. Calendar Equivalents …………………………………………………………………137
143. Pre Start Cold Checks, Service Points and Fluid Levels ………………….138
144. Functional Test and Final Inspection …………………………………………….142
145. Service Intervals for Attachments …………………………………………………144
146. Periodic Replacement of Safety Related Components ……………………145
147. Fluids, Lubricants and Capacities ……………………………………………………..146
148. JS115-JS130-JS145 and Variants ………………………………………………..146
149. JS160-JS180 and Variants ………………………………………………………….147
150. JS200-JS210-JS220 and Variants ………………………………………………..148
151. Typical Lubrication Chart …………………………………………………………….149
152. Coolant Mixtures ……………………………………………………………………….150
153. Fuel …………………………………………………………………………………………151
154. Tools …………………………………………………………………………………………….154
155. Carrying Tools onto the Machine ………………………………………………….154
156. Locations ………………………………………………………………………………….154
157. Prepare the Machine for Maintenance ………………………………………………155
158. Introduction ……………………………………………………………………………….155
159. How to Make the Machine Safe (Excavator Lowered) …………………….155
160. Cleaning the Machine ……………………………………………………………………..156
161. Introduction ……………………………………………………………………………….156
162. Preparing the Machine for Cleaning ……………………………………………..156
163. Cleaning the Machine …………………………………………………………………157
164. Cleaning the Tracks ……………………………………………………………………157
165. Cleaning the Radiator and Oil Cooler ……………………………………………157
166. Checking for Damage ……………………………………………………………………..158
167. Check the Machine Body and Structure ………………………………………..158
168. Check the Seat and Seat Belt ……………………………………………………..158
169. Checking the FOPS Structure ……………………………………………………..158
170. Daily Checking ……………………………………………………………………………….160
171. Greasing ……………………………………………………………………………………….162
172. Introduction ……………………………………………………………………………….162
173. Slew Ring Bearing ……………………………………………………………………..162
174. Slew Ring Teeth and Slew Pinion …………………………………………………162
175. Greasing Points …………………………………………………………………………163
176. Electrical System ……………………………………………………………………………165
177. Battery ……………………………………………………………………………………..165
178. Jump-Starting the Engine ……………………………………………………………168
179. Fuses and Relays – Cab ……………………………………………………………..169
180. Fuses and Relays – Battery Bay …………………………………………………..171
181. Bolt and Nut Torque Specifications ……………………………………………………173
182. JS115-JS220 and Variants ………………………………………………………….173
183. Engine ………………………………………………………………………………………….179
184. Oil and Filter ……………………………………………………………………………..179
185. Cooling System …………………………………………………………………………181
186. Engine Air Filter …………………………………………………………………………184
187. Fan Belt ……………………………………………………………………………………186
188. Front End Accessory Drive Belt …………………………………………………..187
189. Crankcase Ventilation (if fitted, JS200-220) …………………………………..188
190. Fuel System …………………………………………………………………………………..189
191. Introduction ……………………………………………………………………………….189
192. Draining Fuel Tank Impurities ………………………………………………………189
193. Draining the Primary Fuel Filter-Sedimenter ………………………………….190
194. Changing the Primary Fuel Filter-Sedimenter Element ……………………191
195. Draining the Main Fuel Filter-Sedimenter ………………………………………192
196. Changing the Main Fuel Filter-Sedimenter Element ………………………..193
197. Draining the Engine Fuel Filter-Sedimenter …………………………………..194
198. Changing the Engine Fuel Filter-Sedimenter Element …………………….194
199. Bleeding the System ………………………………………………………………….195
200. Hydraulic System ……………………………………………………………………………196
201. Introduction ……………………………………………………………………………….196
202. Releasing Tank Pressure ……………………………………………………………197
203. Releasing the Hydraulic Pressure ………………………………………………..197
204. Oil and Filters ……………………………………………………………………………198
205. Draining Water and Sediment from the Hydraulic Tank ……………………205
206. Air Bleeding Procedures ……………………………………………………………..205
207. Slew Gearbox ………………………………………………………………………………..207
208. Checking the Slew Gearbox Oil Level …………………………………………..207
209. Changing the Slew Gearbox Oil …………………………………………………..207
210. Tracks and Running Gear ……………………………………………………………….208
211. Tracks ………………………………………………………………………………………208
212. Running Gear ……………………………………………………………………………210
213. Bucket …………………………………………………………………………………………. 211
214. Checking-Adjusting For Side Play ……………………………………………….. 211
215. Windscreen Washer ……………………………………………………………………….212
216. Checking the Level …………………………………………………………………….212
217. Fire Extinguisher (If fitted) ……………………………………………………………….213
218. Troubleshooting ……………………………………………………………………………..214
219. Engine and Related Area ……………………………………………………………214
220. Monitor Display – Fault Messages ………………………………………………..217
221. Operations ………………………………………………………………………………..218
222. Hydraulic pump …………………………………………………………………………219
223. Working Attachments …………………………………………………………………220
224. Travel ……………………………………………………………………………………….221
225. Slew …………………………………………………………………………………………222
226. Hydraulic ram ……………………………………………………………………………222
227. Optional Attachments
228. Introduction ……………………………………………………………………………………223
229. Attachments For Your Machine ………………………………………………………..224
230. Connecting-Disconnecting Hydraulic Hoses ……………………………………….225
231. Introduction ……………………………………………………………………………….225
232. Connecting the Hydraulic Hoses ………………………………………………….225
233. Disconnecting the Hydraulic Hoses ………………………………………………226
234. Quick Release Couplings ……………………………………………………………227
235. Operating Attachments ……………………………………………………………………229
236. Grab-Changeover Valves (if fitted) ……………………………………………….230
237. Hydraulic Rockbreaker ……………………………………………………………………232
238. Preparation ……………………………………………………………………………….232
239. Operation and Maintenance ………………………………………………………..232
240. Hammer Speed Settings …………………………………………………………….233
241. Crusher …………………………………………………………………………………………235
242. General …………………………………………………………………………………….235
243. Preparation ……………………………………………………………………………….235
244. Weedcutter ……………………………………………………………………………………236
245. Operation ………………………………………………………………………………….236
246. Maintenance ……………………………………………………………………………..236
247. Specifications
248. Static Dimensions …………………………………………………………………………..237
249. JS115 – Monoboom ……………………………………………………………………237
250. JS130 – Monoboom ……………………………………………………………………238
251. JS145 – Monoboom ……………………………………………………………………239
252. JS145HD – Monoboom ……………………………………………………………….240
253. JS145 – Triple Articulated Boom …………………………………………………..241
254. JS160 – Monoboom ……………………………………………………………………242
255. JS160 – Triple Articulated Boom …………………………………………………..243
256. JS180 – Monoboom ……………………………………………………………………244
257. JS180 – Triple Articulated Boom …………………………………………………..245
258. JS200-210-220 – Monoboom ……………………………………………………….246
259. JS200-210-220 – Triple Articulated Boom ………………………………………247
260. Dig Depth Chart ……………………………………………………………………………..248
261. JS115 – Monoboom ……………………………………………………………………248
262. JS130 – Monoboom ……………………………………………………………………249
263. JS145 – Monoboom ……………………………………………………………………250
264. JS145HD – Monoboom ……………………………………………………………….251
265. JS145 – Triple Articulated Boom …………………………………………………..252
266. JS160 – Monoboom ……………………………………………………………………253
267. JS160 – Triple Articulated Boom …………………………………………………..254
268. JS180 – Monoboom ……………………………………………………………………255
269. JS180 – Triple Articulated Boom …………………………………………………..256
270. JS200-210-220 – Monoboom ……………………………………………………….257
271. JS200-210-220 – Triple Articulated Boom ………………………………………258
272. Shipping Weight …………………………………………………………………………….259
273. Travel Speeds ………………………………………………………………………………..261
274. Noise Data …………………………………………………………………………………….262
275. Introduction ……………………………………………………………………………….262
276. All Machines ……………………………………………………………………………..262
277. Vibration Data ………………………………………………………………………………..263
278. Introduction ……………………………………………………………………………….263
279. JS115-145 ………………………………………………………………………………..264
280. JS160-JS180 …………………………………………………………………………….265
281. Lifting (Object Handling) Regulations and Safe Working Loads …………….266
282. Introduction ……………………………………………………………………………….266
283. Load Charts ………………………………………………………………………………267
284. Warranty Information
285. Machine Service Record Sheet ………………………………………………………..283
286. Registration Information ………………………………………………………………….285
287. European Community Standards
288. EC Declaration of Conformity …………………………………………………………..287
289. Introduction ………

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