JCB JS Auto Range - Tracked Excavators - Tier 4 Isuzu Engine Operator Manual 9821-1800

JCB JS Auto Range - Tracked Excavators - Tier 4 Isuzu Engine Operator Manual 9821-1800 - Image 2

JCB JS Auto Range - Tracked Excavators - Tier 4 Isuzu Engine Operator Manual 9821-1800 - Image 3

JCB JS Auto Range - Tracked Excavators - Tier 4 Isuzu Engine Operator Manual 9821-1800 - Image 4

JCB JS Auto Range - Tracked Excavators - Tier 4 Isuzu Engine Operator Manual 9821-1800 - Image 5

jcb js auto range tracked excavators tier 4 isuzu engine operator manual 9821 1800 2

jcb js auto range tracked excavators tier 4 isuzu engine operator manual 9821 1800 3

JCB JS Auto Range – Tracked Excavators – Tier 4 Isuzu Engine Operator Manual 9821-1800

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1800
Number of Pages: 280
Size: 54.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Tracked Excavators – Tier 4 Isuzu Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………4
10. Cross References ………………………………………………………………………….4
11. Machine Description …………………………………………………………………………..5
12. The JCB Tracked Excavator ……………………………………………………………5
13. Intended Use ………………………………………………………………………………..5
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Identifying Your Machine …………………………………………………………………..23
24. Machine Identification Plate ………………………………………………………….23
25. Component Identification Plates …………………………………………………….24
26. Machine Security ……………………………………………………………………………..27
27. Introduction …………………………………………………………………………………27
28. JCB Plantguard …………………………………………………………………………..27
29. Construction Equipment Security And Registration Scheme (CESAR) .27
30. LiveLink ……………………………………………………………………………………..27
31. Immobiliser …………………………………………………………………………………27
32. Operation
33. Introduction ……………………………………………………………………………………..29
34. Before Entering the Cab ……………………………………………………………………30
35. Entering and Leaving the Cab ……………………………………………………………31
36. Standard Cab Machines ……………………………………………………………….31
37. Emergency Exit …………………………………………………………………………..32
38. Doors and Windows …………………………………………………………………………33
39. Opening and Closing the Door ………………………………………………………33
40. Opening and Closing the Front Upper Window ………………………………..33
41. Opening and Closing The Front Lower Window ……………………………….34
42. Door Sliding Window ……………………………………………………………………35
43. Opening and Closing the Sunblind …………………………………………………35
44. Access to the Upper Structure ……………………………………………………………37
45. Standard Machines ………………………………………………………………………37
46. Seat Controls …………………………………………………………………………………..38
47. Introduction …………………………………………………………………………………38
48. Operators Seat-Console ……………………………………………………………….38
49. Operators Seat – Standard-Heated …………………………………………………38
50. Air Suspension Seat …………………………………………………………………….39
51. Seat Belts (if fitted) …………………………………………………………………………..40
52. Static Seat Belt ……………………………………………………………………………40
53. Visibility Aids ……………………………………………………………………………………41
54. Mirrors ……………………………………………………………………………………….41
55. Cab Layout ……………………………………………………………………………………..45
56. Components Key …………………………………………………………………………45
57. Drive Controls, Switches and Instruments ……………………………………………47
58. Drive Controls ……………………………………………………………………………..47
59. Switches …………………………………………………………………………………….48
60. Instruments …………………………………………………………………………………55
61. Air Conditioning and Heater Controls ……………………………………………..60
62. Diesel Particulate Diffuser (DPD) …………………………………………………..62
63. Operating Levers-Pedals …………………………………………………………………..66
64. Excavating Controls …………………………………………………………………….66
65. Travel Speed Change Button ………………………………………………………..72
66. Operation Levers …………………………………………………………………………73
67. Optional Circuit Pedal (if fitted) ………………………………………………………74
68. ISO Operating Method …………………………………………………………………74
69. Safety Equipment …………………………………………………………………………….75
70. Control Locks ……………………………………………………………………………..75
71. Dipper Stroke Limiter (If fitted) ……………………………………………………….76
72. Overload Warning System …………………………………………………………….78
73. Before Starting the Engine …………………………………………………………………80
74. Starting the Engine …………………………………………………………………………..81
75. Warming-Up ……………………………………………………………………………….82
76. JCB Immobiliser System ………………………………………………………………82
77. Getting the Machine Moving ………………………………………………………………85
78. Stopping and Parking the Machine ……………………………………………………..86
79. Stopping and Parking …………………………………………………………………..86
80. Engine Shutdown ………………………………………………………………………..87
81. Working with your Machine ……………………………………………………………….88
82. Operating Practices and Site Safety ………………………………………………88
83. Clothing and Safety Equipment ……………………………………………………..88
84. Danger Zone ………………………………………………………………………………88
85. Log Moving-Handling ……………………………………………………………………88
86. Safety Practices ………………………………………………………………………….88
87. Working With the Excavator ………………………………………………………….90
88. Lifting (Object Handling) ……………………………………………………………….97
89. Use of Machines on Gradients and Slopes ……………………………………100
90. Pulling out of Soft Ground …………………………………………………………..103
91. Water ……………………………………………………………………………………….104
92. Towing Other Equipment …………………………………………………………….104
93. Machine Stability ……………………………………………………………………….105
94. Reducing Wear ………………………………………………………………………….106
95. Operating Environment ……………………………………………………………………109
96. Maintenance in Cold Climates ……………………………………………………..109
97. Operating in a Cold Climate (Below 0°C) ………………………………………109
98. Operating in a Hot Climate (Above 35°C) ……………………………………..109
99. Operating in Dusty or Sandy Areas ……………………………………………… 110
100. Operating in Coastal Regions …………………………………………………….. 110
101. Operating on Wet or Soft Ground ………………………………………………… 110
102. Cab Filters ……………………………………………………………………………….. 110
103. Refuelling the Machine …………………………………………………………………… 111
104. Low Fuel Levels ……………………………………………………………………….. 111
105. Filling the Tank …………………………………………………………………………. 111
106. Fuel Level ………………………………………………………………………………… 112
107. Refuelling Pump ……………………………………………………………………….. 113
108. Moving a Disabled Machine ……………………………………………………………. 114
109. Lowering the Boom in an Emergency ………………………………………….. 114
110. Retrieval ………………………………………………………………………………….. 114
111. Limp Mode ……………………………………………………………………………….. 115
112. Transporting the Machine ……………………………………………………………….. 116
113. Lifting the Machine ………………………………………………………………………… 118
114. JS240- JS360 Machines ……………………………………………………………. 118
115. Storage of the Machine …………………………………………………………………..120
116. Introduction ……………………………………………………………………………….120
117. Storage Area …………………………………………………………………………….120
118. Prepare the Machine for Storage …………………………………………………120
119. Put the Machine into Storage ………………………………………………………120
120. During Storage ………………………………………………………………………….120
121. Take the Machine Out of Storage …………………………………………………121
122. Anti-Vandalism Guards (option) ………………………………………………………..122
123. Unpacking the Guards ………………………………………………………………..122
124. Fitting the Guards ………………………………………………………………………122
125. Removing the Guards ………………………………………………………………..123
126. Storing the Guards …………………………………………………………………….123
127. Routine Maintenance
128. Service Requirements …………………………………………………………………….125
129. Introduction ……………………………………………………………………………….125
130. Owner-Operator Support …………………………………………………………….125
131. Service-Maintenance Agreements ……………………………………………….125
132. Fit for Purpose Tests for Lifting Equipment …………………………………….126
133. Obtaining Replacement Parts ………………………………………………………126
134. Health and Safety …………………………………………………………………………..127
135. Lubricants …………………………………………………………………………………127
136. Battery ……………………………………………………………………………………..129
137. Service Schedules ………………………………………………………………………….131
138. Introduction ……………………………………………………………………………….131
139. How to Use the Service Schedules ………………………………………………131
140. Calendar Equivalents …………………………………………………………………131
141. Pre Start Cold Checks, Service Points and Fluid Levels ………………….132
142. Functional Test and Final Inspection …………………………………………….136
143. Service Intervals for Attachments …………………………………………………138
144. Periodic Replacement of Safety Related Components ……………………139
145. Fluids, Lubricants and Capacities ……………………………………………………..140
146. JS240-260 and Variants ……………………………………………………………..140
147. JS330-360 and Variants ……………………………………………………………..141
148. Typical Lubrication Chart …………………………………………………………….142
149. Coolant Mixtures ……………………………………………………………………….143
150. Fuel …………………………………………………………………………………………144
151. Tools …………………………………………………………………………………………….146
152. Carrying Tools onto the Machine ………………………………………………….146
153. Locations ………………………………………………………………………………….146
154. Prepare the Machine for Maintenance ………………………………………………147
155. Introduction ……………………………………………………………………………….147
156. How to Make the Machine Safe (Excavator Lowered) …………………….147
157. Cleaning the Machine ……………………………………………………………………..148
158. Introduction ……………………………………………………………………………….148
159. Preparing the Machine for Cleaning ……………………………………………..148
160. Cleaning the Machine …………………………………………………………………149
161. Cleaning the Tracks ……………………………………………………………………149
162. Cleaning the Radiator and Oil Cooler ……………………………………………149
163. Checking for Damage ……………………………………………………………………..150
164. Check the Machine Body and Structure ………………………………………..150
165. Check the Seat and Seat Belt ……………………………………………………..150
166. Checking the FOPS Structure ……………………………………………………..150
167. Daily Checking ……………………………………………………………………………….152
168. Greasing ……………………………………………………………………………………….154
169. Introduction ……………………………………………………………………………….154
170. Slew Ring Bearing ……………………………………………………………………..154
171. Slew Ring Teeth and Slew Pinion …………………………………………………154
172. Greasing Points …………………………………………………………………………155
173. Electrical System ……………………………………………………………………………157
174. Battery ……………………………………………………………………………………..157
175. Jump-Starting the Engine ……………………………………………………………162
176. Fuses and Relays – Cab ……………………………………………………………..163
177. Fuses and Relays – Battery Bay …………………………………………………..164
178. Bolt and Nut Torque Specifications ……………………………………………………165
179. JS240-360 and Variants ……………………………………………………………..165
180. Engine ………………………………………………………………………………………….171
181. Oil and Filter ……………………………………………………………………………..171
182. Cooling System …………………………………………………………………………173
183. Fan Belt ……………………………………………………………………………………177
184. Engine Air Filter …………………………………………………………………………178
185. Fuel System …………………………………………………………………………………..180
186. Introduction ……………………………………………………………………………….180
187. Draining Fuel Tank Impurities ………………………………………………………180
188. Draining the Primary Filter-Sedimenters ……………………………………….181
189. Changing the Primary Filter-Sedimenter Element …………………………..182
190. Changing the Fuel Feed Pump Filter ……………………………………………182
191. Draining the Main Filter-Sedimenter ……………………………………………..183
192. Changing the Main Filter-Sedimenter Element ……………………………….184
193. Bleeding the System ………………………………………………………………….185
194. Hydraulic System ……………………………………………………………………………186
195. Introduction ……………………………………………………………………………….186
196. Releasing Tank Pressure ……………………………………………………………187
197. Releasing the Hydraulic Pressure ………………………………………………..187
198. Oil and Filters ……………………………………………………………………………188
199. Draining Water and Sediment from the Hydraulic Tank ……………………195
200. Air Bleeding Procedures ……………………………………………………………..195
201. Slew Gearbox ………………………………………………………………………………..197
202. Checking the Slew Gearbox Oil Level …………………………………………..197
203. Changing the Slew Gearbox Oil …………………………………………………..197
204. Tracks and Running Gear ……………………………………………………………….198
205. Tracks ………………………………………………………………………………………198
206. Running Gear ……………………………………………………………………………200
207. Bucket ………………………………………………………………………………………….201
208. Checking-Adjusting For Side Play ………………………………………………..201
209. Windscreen Washer ……………………………………………………………………….202
210. Checking the Level …………………………………………………………………….202
211. Fire Extinguisher (If fitted) ……………………………………………………………….203
212. Troubleshooting ……………………………………………………………………………..204
213. Engine and Related Area ……………………………………………………………204
214. Monitor Display – Fault Messages ………………………………………………..207
215. Operations ………………………………………………………………………………..208
216. Hydraulic pump …………………………………………………………………………209
217. Working Attachments …………………………………………………………………210
218. Travel ………………………………………………………………………………………. 211
219. Slew …………………………………………………………………………………………212
220. Hydraulic ram ……………………………………………………………………………212
221. Optional Attachments
222. Introduction ……………………………………………………………………………………213
223. Attachments For Your Machine ………………………………………………………..214
224. Connecting-Disconnecting Hydraulic Hoses ……………………………………….215
225. Introduction ……………………………………………………………………………….215
226. Connecting the Hydraulic Hoses ………………………………………………….215
227. Disconnecting the Hydraulic Hoses ………………………………………………216
228. Quick Release Couplings ……………………………………………………………217
229. Operating Attachments ……………………………………………………………………219
230. Grab-Changeover Valves (if fitted) ……………………………………………….220
231. Hydraulic Rockbreaker ……………………………………………………………………222
232. Preparation ……………………………………………………………………………….222
233. Operation and Maintenance ………………………………………………………..222
234. Crusher …………………………………………………………………………………………223
235. General …………………………………………………………………………………….223
236. Preparation ……………………………………………………………………………….223
237. Weedcutter ……………………………………………………………………………………224
238. Operation ………………………………………………………………………………….224
239. Maintenance ……………………………………………………………………………..224
240. Specifications
241. Static Dimensions …………………………………………………………………………..225
242. JS240-260 – Monoboom ……………………………………………………………..225
243. JS240-260 – Triple Articulated Boom …………………………………………….226
244. JS260 – Long Reach …………………………………………………………………..227
245. JS330 – Monoboom ……………………………………………………………………228
246. JS330 – Triple Articulated Boom …………………………………………………..229
247. JS360 – Monoboom ……………………………………………………………………230
248. Dig Depth Chart ……………………………………………………………………………..231
249. JS240-260 – Monoboom ……………………………………………………………..231
250. JS240-260 – Triple Articulated Boom …………………………………………….232
251. JS260 – Long Reach …………………………………………………………………..233
252. JS330 – Standard Monoboom ………………………………………………………235
253. JS330 – Triple Articulated Boom …………………………………………………..236
254. JS330 – ME Monoboom ………………………………………………………………237
255. JS360 – Standard Monoboom ………………………………………………………238
256. Shipping Weight …………………………………………………………………………….239
257. Travel Speeds ………………………………………………………………………………..240
258. Noise Data …………………………………………………………………………………….241
259. Introduction ……………………………………………………………………………….241
260. All Machines ……………………………………………………………………………..241
261. Vibration Data ………………………………………………………………………………..242
262. Introduction ……………………………………………………………………………….242
263. JS240-260 ………………………………………………………………………………..243
264. JS330 ………………………………………………………………………………………244
265. JS360 ………………………………………………………………………………………245
266. Lifting (Object Handling) Regulations and Safe Working Loads …………….246
267. Introduction ……………………………………………………………………………….246
268. Load Charts ………………………………………………………………………………247
269. Warranty Information
270. Machine Service Record Sheet ………………………………………………………..265
271. Registration Information ………………………………………………………………….267
272. European Community Standards
273. EC Declaration of Conformity …………………………………………………………..269
274. Introduction ……………………………………………………………………………….269
275. Explanation of the EC Declaration of Conformity ……………………………271

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