JCB JS Auto Range - Wheeled Excavators - JCB Engine Operator Manual 9821-2550

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JCB JS Auto Range - Wheeled Excavators - JCB Engine Operator Manual 9821-2550 - Image 5

jcb js auto range wheeled excavators jcb engine operator manual 9821 2550 2

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JCB JS Auto Range – Wheeled Excavators – JCB Engine Operator Manual 9821-2550

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2550
Number of Pages: 279
Size: 24.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Wheeled Excavators – JCB Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Wheeled Excavator ………………………………………………………….4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..5
15. Safety Check List ……………………………………………………………………………….7
16. Safety – Yours and Others ………………………………………………………………7
17. General Safety ……………………………………………………………………………..7
18. Operating Safety …………………………………………………………………………..9
19. Maintenance Safety ……………………………………………………………………..12
20. Safety Labels …………………………………………………………………………………..17
21. Introduction …………………………………………………………………………………17
22. Safety Label Identification …………………………………………………………….18
23. Part Numbers and Description ………………………………………………………20
24. Identifying Your Machine …………………………………………………………………..22
25. Machine Identification Plate ………………………………………………………….22
26. Component Identification Plates …………………………………………………….23
27. Machine Security ……………………………………………………………………………..26
28. Introduction …………………………………………………………………………………26
29. JCB Plantguard …………………………………………………………………………..26
30. Construction Equipment Security And Registration Scheme (CESAR) .26
31. LiveLink ……………………………………………………………………………………..26
32. Immobiliser …………………………………………………………………………………26
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Standard Cab Machines ……………………………………………………………….29
38. Hydraulic Raised Cab Machines ……………………………………………………30
39. Fixed Raised Cab Machines …………………………………………………………32
40. Emergency Exit …………………………………………………………………………..33
41. Doors and Windows …………………………………………………………………………34
42. Opening and Closing the Door ………………………………………………………34
43. Opening and Closing the Front Upper Window ………………………………..34
44. Opening and Closing The Front Lower Window ……………………………….35
45. Door Sliding Window. …………………………………………………………………..36
46. Opening and Closing the Sunblind …………………………………………………36
47. Access to the Upper Structure ……………………………………………………………38
48. Standard Machines ………………………………………………………………………38
49. Seat Controls …………………………………………………………………………………..39
50. Introduction …………………………………………………………………………………39
51. Operators Seat-Console ……………………………………………………………….39
52. Operators Seat – Standard-Heated …………………………………………………39
53. Air Suspension Seat …………………………………………………………………….40
54. Seat Belt …………………………………………………………………………………………41
55. Static Seat Belt ……………………………………………………………………………41
56. Visibility Aids ……………………………………………………………………………………42
57. Mirrors ……………………………………………………………………………………….42
58. Cab Layout ……………………………………………………………………………………..45
59. Components Key …………………………………………………………………………45
60. Drive Controls, Switches and Instruments ……………………………………………47
61. Drive Controls ……………………………………………………………………………..47
62. Switches …………………………………………………………………………………….49
63. Instruments …………………………………………………………………………………60
64. Air Conditioning and Heater Controls ……………………………………………..66
65. Operating Levers-Pedals …………………………………………………………………..68
66. Excavating Controls …………………………………………………………………….68
67. Operation Levers …………………………………………………………………………73
68. Safety Equipment …………………………………………………………………………….75
69. Control Locks ……………………………………………………………………………..75
70. Dipper Stroke Limiter (If fitted) ……………………………………………………….76
71. Overload Warning System …………………………………………………………….78
72. Before Starting the Engine …………………………………………………………………80
73. Starting the Engine …………………………………………………………………………..81
74. Warming-Up ……………………………………………………………………………….82
75. JCB Immobiliser System ………………………………………………………………83
76. Getting the Machine Moving ………………………………………………………………85
77. Travel Mode-Road Travel ……………………………………………………………..85
78. Stopping and Parking the Machine ……………………………………………………..90
79. Stopping and Parking …………………………………………………………………..90
80. Engine Shutdown ………………………………………………………………………..91
81. Working with the Machine …………………………………………………………………92
82. Operating Practices and Site Safety ………………………………………………92
83. Clothing and Safety Equipment ……………………………………………………..92
84. Danger Zone ………………………………………………………………………………92
85. Log Moving-Handling ……………………………………………………………………92
86. Safety Practices ………………………………………………………………………….92
87. Working With the Excavator ………………………………………………………….94
88. Lifting (Object Handling) ……………………………………………………………..103
89. Hydraulically Raised Cab (if fitted) ……………………………………………….106
90. Stabilisers (if fitted) …………………………………………………………………….108
91. Dozer (if fitted) …………………………………………………………………………..109
92. Use of Machines on Gradients and Slopes …………………………………… 110
93. Pulling Out of Soft Ground …………………………………………………………. 112
94. Water ………………………………………………………………………………………. 113
95. Towing Other Equipment-Tow Points ……………………………………………. 114
96. Machine Stability ………………………………………………………………………. 115
97. Reducing Wear …………………………………………………………………………. 116
98. Operating Environment …………………………………………………………………… 118
99. Maintenance in Cold Climates …………………………………………………….. 118
100. Operating in a Cold Climate (Below 0°C) ……………………………………… 118
101. Operating in a Hot Climate (Above 35°C) …………………………………….. 118
102. Operating in Dusty or Sandy Areas ……………………………………………… 119
103. Operating in Coastal Regions …………………………………………………….. 119
104. Operating on Wet or Soft Ground ………………………………………………… 119
105. Cab Filters ……………………………………………………………………………….. 119.
106. Refuelling the Machine ……………………………………………………………………120
107. Low Fuel Levels ………………………………………………………………………..120
108. Filling the Tank ………………………………………………………………………….120
109. Fuel Level …………………………………………………………………………………121
110. Refuelling Pump ………………………………………………………………………..122
111. Moving a Disabled Machine …………………………………………………………….123
112. Lowering the Boom in an Emergency …………………………………………..123
113. Retrieval …………………………………………………………………………………..123
114. Limp Mode ………………………………………………………………………………..125
115. Transporting the Machine ………………………………………………………………..126
116. Lifting the Machine …………………………………………………………………………129
117. All Machines ……………………………………………………………………………..129
118. Storage of the Machine …………………………………………………………………..131
119. Introduction ……………………………………………………………………………….131
120. Storage Area …………………………………………………………………………….131
121. Prepare the Machine for Storage …………………………………………………131
122. Put the Machine into Storage ………………………………………………………131
123. During Storage ………………………………………………………………………….131
124. Take the Machine Out of Storage …………………………………………………132
125. Anti-Vandalism Guards (option) ………………………………………………………..133
126. Unpacking the Guards ………………………………………………………………..133
127. Fitting the Guards ………………………………………………………………………133
128. Removing the Guards ………………………………………………………………..134
129. Storing the Guards …………………………………………………………………….134
130. Routine Maintenance
131. Service Requirements …………………………………………………………………….135
132. Introduction ……………………………………………………………………………….135
133. Owner-Operator Support …………………………………………………………….135
134. Service-Maintenance Agreements ……………………………………………….135
135. Fit for Purpose Tests for Lifting Equipment …………………………………….136
136. Obtaining Replacement Parts ………………………………………………………136
137. Health and Safety …………………………………………………………………………..137
138. Lubricants …………………………………………………………………………………137
139. Battery ……………………………………………………………………………………..139
140. Service Schedules ………………………………………………………………………….141
141. Introduction ……………………………………………………………………………….141
142. How to Use the Service Schedules ………………………………………………141
143. Calendar Equivalents …………………………………………………………………141
144. Pre Start Cold Checks, Service Points and Fluid Levels ………………….142
145. Functional Test and Final Inspection …………………………………………….147
146. Service Intervals for Attachments …………………………………………………149
147. Periodic Replacement of Safety Related Components ……………………150
148. Fluids, Lubricants and Capacities ……………………………………………………..151
149. JS145W and Variants …………………………………………………………………151
150. JS160W and Variants …………………………………………………………………152
151. Typical Lubrication Chart …………………………………………………………….153
152. Coolant Mixtures ……………………………………………………………………….155
153. Fuel …………………………………………………………………………………………156
154. Tools …………………………………………………………………………………………….159
155. Carrying Tools onto the Machine ………………………………………………….159
156. Locations ………………………………………………………………………………….159
157. Prepare the Machine for Maintenance ………………………………………………160
158. Introduction ……………………………………………………………………………….160
159. How to Make the Machine Safe (Excavator Lowered) …………………….160
160. Cleaning the Machine ……………………………………………………………………..161
161. Introduction ……………………………………………………………………………….161
162. Preparing the Machine for Cleaning ……………………………………………..161
163. Cleaning the Machine …………………………………………………………………162
164. Cleaning the Radiator and Oil Cooler ……………………………………………162
165. Check the Machine for Damage ……………………………………………………….163
166. Check the Machine Body and Structure ………………………………………..163
167. Check the Seat and Seat Belt ……………………………………………………..163
168. Checking the FOPS Structure ……………………………………………………..163
169. Check the Tyres ………………………………………………………………………..165
170. Daily Checking ……………………………………………………………………………….166
171. Greasing ……………………………………………………………………………………….168
172. Introduction ……………………………………………………………………………….168
173. Single Point Greasing …………………………………………………………………168
174. Multi Point Greasing …………………………………………………………………..169
175. Tyres and Wheels …………………………………………………………………………..172
176. Tyre Inflation ……………………………………………………………………………..172
177. Checking the Wheel Nut Tightness ………………………………………………173
178. Electrical System ……………………………………………………………………………174
179. Battery ……………………………………………………………………………………..174
180. Jump-Starting the Engine ……………………………………………………………178
181. Fuses and Relays – Cab ……………………………………………………………..179
182. Fuses and Relays – Battery Bay …………………………………………………..181
183. Bolt and Nut Torque Specifications ……………………………………………………183
184. JS145W-JS160W and Variants ……………………………………………………183
185. Engine ………………………………………………………………………………………….186
186. Oil and Filter ……………………………………………………………………………..186
187. Cooling System …………………………………………………………………………188
188. Engine Air Filter …………………………………………………………………………191
189. Fan Belt ……………………………………………………………………………………193
190. Front End Accessory Drive Belt …………………………………………………..194
191. Fuel System …………………………………………………………………………………..196
192. Introduction ……………………………………………………………………………….196
193. Draining Fuel Tank Impurities ………………………………………………………196
194. Draining the Primary Fuel Filter-Sedimenter ………………………………….197
195. Changing the Primary Fuel Filter-Sedimenter Element ……………………198
196. Draining the Main Fuel Filter-Sedimenter ………………………………………199
197. Changing the Main Fuel Filter-Sedimenter Element ………………………..200
198. Draining the Engine Fuel Filter-Sedimenter …………………………………..201
199. Changing the Engine Fuel Filter-Sedimenter Element …………………….201
200. Bleeding the System ………………………………………………………………….202
201. Hydraulic System ……………………………………………………………………………203
202. Introduction ……………………………………………………………………………….203
203. Releasing Tank Pressure ……………………………………………………………204
204. Releasing the Hydraulic Pressure ………………………………………………..204
205. Oil and Filters ……………………………………………………………………………205
206. Draining Water and Sediment from the Hydraulic Tank ……………………213
207. Air Bleeding Procedures ……………………………………………………………..213
208. Slew Gearbox ………………………………………………………………………………..215
209. Checking the Slew Gearbox Oil Level …………………………………………..215
210. Changing the Slew Gearbox Oil Level ………………………………………….215
211. Drive Gearbox ……………………………………………………………………………….216
212. Checking the Drive Gearbox Oil Level ………………………………………….216
213. Changing the Drive Gearbox Oil ………………………………………………….217
214. Axles …………………………………………………………………………………………….218
215. Front Axle …………………………………………………………………………………218
216. Rear Axle ………………………………………………………………………………….221
217. Bucket ………………………………………………………………………………………….223
218. Checking-Adjusting For Side Play ………………………………………………..223
219. Windscreen Washer ……………………………………………………………………….224
220. Checking the Level …………………………………………………………………….224
221. Fire Extinguisher (If fitted) ……………………………………………………………….225
222. Troubleshooting ……………………………………………………………………………..226
223. Engine and Related Area ……………………………………………………………226
224. Monitor Display – Fault Messages ………………………………………………..229
225. Operations ………………………………………………………………………………..230
226. Hydraulic pump …………………………………………………………………………231
227. Working Attachments …………………………………………………………………232
228. Slew …………………………………………………………………………………………233
229. Hydraulic ram ……………………………………………………………………………233
230. Optional Attachments
231. Introduction ……………………………………………………………………………………235
232. Attachments For Your Machine ………………………………………………………..236
233. Connecting-Disconnecting Hydraulic Hoses ……………………………………….237
234. Introduction ……………………………………………………………………………….237
235. Connecting the Hydraulic Hoses ………………………………………………….237
236. Disconnecting the Hydraulic Hoses ………………………………………………238
237. Quick Release Couplings ……………………………………………………………239
238. Operating Attachments ……………………………………………………………………241
239. Grab-Changeover Valves (if fitted) ……………………………………………….242
240. Hydraulic Rockbreaker ……………………………………………………………………244
241. Preparation ……………………………………………………………………………….244
242. Operation and Maintenance ………………………………………………………..244
243. Crusher …………………………………………………………………………………………245
244. General …………………………………………………………………………………….245
245. Preparation ……………………………………………………………………………….245
246. Weedcutter ……………………………………………………………………………………246
247. Operation ………………………………………………………………………………….246
248. Maintenance ……………………………………………………………………………..246
249. Specifications
250. Static Dimensions …………………………………………………………………………..247
251. JS145W – Monoboom …………………………………………………………………247
252. JS145W – Triple Articulated Boom ……………………………………………….248
253. JS160 – Monoboom ……………………………………………………………………249
254. JS160 – Triple Articulated Boom …………………………………………………..250
255. Dig Depth Chart ……………………………………………………………………………..251
256. JS145W ……………………………………………………………………………………251
257. JS160W ……………………………………………………………………………………252
258. Shipping Weight …………………………………………………………………………….253
259. Tyre Pressures ………………………………………………………………………………254
260. Turning Radius ………………………………………………………………………………255
261. Travel Speeds ………………………………………………………………………………..256
262. Noise Data …………………………………………………………………………………….257
263. Introduction ……………………………………………………………………………….257
264. All Machines ……………………………………………………………………………..257
265. Vibration Data ………………………………………………………………………………..258
266. Introduction ……………………………………………………………………………….258
267. JS145W ……………………………………………………………………………………259
268. JS160W ……………………………………………………………………………………260
269. Lifting (Object Handling) Regulations and Safe Working Loads …………….261
270. Introduction ……………………………………………………………………………….261
271. Load Charts ………………………………………………………………………………262
272. Warranty Information
273. Machine Service Record Sheet ………………………………………………………..265
274. Registration Information ………………………………………………………………….267
275. European Community Standards
276. EC Declaration of Conformity …………………………………………………………..269
277. Introduction ……………………………………………………………………………….269
278. Explanation of the EC Declaration of Conformity ……………………………271

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