JCB JS Auto Range - Wheeled Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6750

JCB JS Auto Range - Wheeled Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6750 - Image 2

JCB JS Auto Range - Wheeled Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6750 - Image 3

JCB JS Auto Range - Wheeled Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6750 - Image 4

JCB JS Auto Range - Wheeled Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6750 - Image 5

jcb js auto range wheeled excavators tier 3 isuzu engine operator manual 9811 6750 2

jcb js auto range wheeled excavators tier 3 isuzu engine operator manual 9811 6750 3

JCB JS Auto Range – Wheeled Excavators – Tier 3 Isuzu Engine Operator Manual 9811-6750

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6750
Number of Pages: 307
Size: 28.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Wheeled Excavators – Tier 3 Isuzu Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………4
10. Cross References ………………………………………………………………………….4
11. Machine Description …………………………………………………………………………..5
12. The JCB Wheeled Excavator ………………………………………………………….5
13. Intended Use ………………………………………………………………………………..5
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Part Numbers and Description ………………………………………………………21
24. Identifying Your Machine …………………………………………………………………..23
25. Machine Identification Plate ………………………………………………………….23
26. Component Identification Plates …………………………………………………….24
27. Machine Security ……………………………………………………………………………..26
28. Introduction …………………………………………………………………………………26
29. JCB Plantguard …………………………………………………………………………..26
30. Construction Equipment Security And Registration Scheme (CESAR) .26
31. LiveLink ……………………………………………………………………………………..26
32. Immobiliser …………………………………………………………………………………26
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Standard Cab Machines ……………………………………………………………….29
38. Hydraulic Raised Cab Machines ……………………………………………………30
39. Fixed Raised Cab Machines …………………………………………………………32
40. Emergency Exit …………………………………………………………………………..34
41. Doors and Windows …………………………………………………………………………35
42. Opening and Closing the Door ………………………………………………………35
43. Opening and Closing the Front Upper Window ………………………………..36
44. Opening and Closing The Front Lower Window ……………………………….37
45. Door Sliding Window ……………………………………………………………………39
46. Opening and Closing the Sunblind …………………………………………………40
47. Seat Controls …………………………………………………………………………………..42
48. Introduction …………………………………………………………………………………42
49. Operators Seat-Console ……………………………………………………………….42
50. Operators Seat – Standard-Heated …………………………………………………42
51. Air Suspension Seat …………………………………………………………………….43
52. Access to the Upper Structure ……………………………………………………………44
53. Standard Machines ………………………………………………………………………44
54. Seat Belt …………………………………………………………………………………………45
55. Static Seat Belt ……………………………………………………………………………45
56. Visibility Aids ……………………………………………………………………………………46
57. Mirrors ……………………………………………………………………………………….46
58. Cab Layout ……………………………………………………………………………………..49
59. Components Key …………………………………………………………………………49
60. Drive Controls, Switches and Instruments ……………………………………………51
61. Drive Controls ……………………………………………………………………………..51
62. Switches …………………………………………………………………………………….53
63. Instruments …………………………………………………………………………………64
64. Air Conditioning and Heater Controls ……………………………………………..70
65. Operating Levers-Pedals …………………………………………………………………..72
66. Excavating Controls …………………………………………………………………….72
67. Operation Levers …………………………………………………………………………78
68. Safety Equipment …………………………………………………………………………….80
69. Control Locks ……………………………………………………………………………..80
70. Dipper Stroke Limiter (If fitted) ……………………………………………………….81
71. Overload Warning System …………………………………………………………….84
72. Before Starting the Engine …………………………………………………………………85
73. Starting the Engine …………………………………………………………………………..86
74. Warming-Up ……………………………………………………………………………….87
75. JCB Immobiliser System ………………………………………………………………88
76. Getting the Machine Moving ………………………………………………………………90
77. Travel Mode-Road Travel ……………………………………………………………..90
78. Stopping and Parking the Machine ……………………………………………………..95
79. Stopping and Parking …………………………………………………………………..95
80. Engine Shutdown ………………………………………………………………………..96
81. Working with the Machine …………………………………………………………………97
82. Operating Practices and Site Safety ………………………………………………97
83. Clothing and Safety Equipment ……………………………………………………..97
84. Danger Zone ………………………………………………………………………………97
85. Log Moving-Handling ……………………………………………………………………97
86. Safety Practices ………………………………………………………………………….98
87. Working With the Excavator ………………………………………………………….99
88. Lifting (Object Handling) ……………………………………………………………..108
89. Hydraulically Raised Cab (if fitted) ………………………………………………. 111
90. Stabilisers (if fitted) ……………………………………………………………………. 113
91. Dozer (if fitted) ………………………………………………………………………….. 114
92. Use of Machines on Gradients and Slopes …………………………………… 115
93. Pulling Out of Soft Ground …………………………………………………………. 117
94. Water ………………………………………………………………………………………. 118
95. Towing Other Equipment-Tow Points ……………………………………………. 119
96. Machine Stability ……………………………………………………………………….120
97. Reducing Wear ………………………………………………………………………….121
98. Operating Environment ……………………………………………………………………123
99. Maintenance in Cold Climates ……………………………………………………..123
100. Operating in a Cold Climate (Below 0°C) ………………………………………123
101. Operating in a Hot Climate (Above 35°C) ……………………………………..123
102. Operating in Dusty or Sandy Areas ………………………………………………124
103. Operating in Coastal Regions ……………………………………………………..124
104. Operating on Wet or Soft Ground …………………………………………………124
105. Cab Filters ………………………………………………………………………………..124
106. Refuelling the Machine ……………………………………………………………………125
107. Low Fuel Levels ………………………………………………………………………..125
108. Filling the Tank ………………………………………………………………………….125
109. Fuel Level …………………………………………………………………………………126
110. Refuelling Pump ………………………………………………………………………..127
111. Moving a Disabled Machine …………………………………………………………….128
112. Lowering the Boom in an Emergency …………………………………………..128
113. Retrieval …………………………………………………………………………………..128
114. Limp Mode ………………………………………………………………………………..130
115. Transporting the Machine ………………………………………………………………..131
116. Lifting the Machine …………………………………………………………………………134
117. JS130W – JS200W Machines ………………………………………………………134
118. Storage of the Machine …………………………………………………………………..136
119. Introduction ……………………………………………………………………………….136
120. Storage Area …………………………………………………………………………….136
121. Prepare the Machine for Storage …………………………………………………136
122. Put the Machine into Storage ………………………………………………………136
123. During Storage ………………………………………………………………………….136
124. Take the Machine Out of Storage …………………………………………………137
125. Anti-Vandalism Guards (option) ………………………………………………………..138
126. Unpacking the Guards ………………………………………………………………..138
127. Fitting the Guards ………………………………………………………………………138
128. Removing the Guards ………………………………………………………………..139
129. Storing the Guards …………………………………………………………………….139
130. Routine Maintenance
131. Service Requirements …………………………………………………………………….141
132. Introduction ……………………………………………………………………………….141
133. Owner-Operator Support …………………………………………………………….141
134. Service-Maintenance Agreements ……………………………………………….141
135. Fit for Purpose Tests for Lifting Equipment …………………………………….142
136. Obtaining Replacement Parts ………………………………………………………142
137. Health and Safety …………………………………………………………………………..143
138. Lubricants …………………………………………………………………………………143
139. Battery ……………………………………………………………………………………..145
140. Service Schedules ………………………………………………………………………….147
141. Introduction ……………………………………………………………………………….147
142. How to Use the Service Schedules ………………………………………………147
143. Calendar Equivalents …………………………………………………………………147
144. Pre Start Cold Checks, Service Points and Fluid Levels ………………….148
145. Functional Test and Final Inspection …………………………………………….152
146. Service Intervals for Attachments …………………………………………………154
147. Periodic Replacement of Safety Related Components ……………………155
148. Fluids, Lubricants and Capacities ……………………………………………………..156
149. JS130W-160W and Variants ……………………………………………………….156
150. JS175W and Variants …………………………………………………………………157
151. JS200W and Variants …………………………………………………………………158
152. Typical Lubrication Chart …………………………………………………………….159
153. Coolant Mixtures ……………………………………………………………………….161
154. Fuel …………………………………………………………………………………………161
155. Tools …………………………………………………………………………………………….164
156. Carrying Tools onto the Machine ………………………………………………….164
157. Locations ………………………………………………………………………………….164
158. Prepare the Machine for Maintenance ………………………………………………165
159. Introduction ……………………………………………………………………………….165
160. How to Make the Machine Safe (Excavator Lowered) …………………….165
161. Cleaning the Machine ……………………………………………………………………..166
162. Introduction ……………………………………………………………………………….166
163. Preparing the Machine for Cleaning ……………………………………………..166
164. Cleaning the Machine …………………………………………………………………167
165. Cleaning the Radiator and Oil Cooler ……………………………………………167
166. Check the Machine for Damage ……………………………………………………….168
167. Check the Machine Body and Structure ………………………………………..168
168. Check the Seat and Seat Belt ……………………………………………………..168
169. Checking the FOPS Structure ……………………………………………………..168
170. Check the Tyres ………………………………………………………………………..169
171. Daily Checking ……………………………………………………………………………….170
172. Greasing ……………………………………………………………………………………….172
173. Introduction ……………………………………………………………………………….172
174. Single Point Greasing …………………………………………………………………172
175. Multi Point Greasing …………………………………………………………………..173
176. Tyres and Wheels …………………………………………………………………………..176
177. Tyre Inflation ……………………………………………………………………………..176
178. Checking the Wheel Nut Tightness ………………………………………………177
179. Electrical System ……………………………………………………………………………178
180. Battery ……………………………………………………………………………………..178
181. Jump-Starting the Engine ……………………………………………………………182
182. Fuses ……………………………………………………………………………………….183
183. Bolt and Nut Torque Specifications ……………………………………………………185
184. JS130W – 200W and Variants ……………………………………………………..185
185. Engine ………………………………………………………………………………………….188
186. Oil and Filter ……………………………………………………………………………..188
187. Cooling System …………………………………………………………………………191
188. Fan Belt ……………………………………………………………………………………203
189. Engine Air Filter …………………………………………………………………………204
190. Fuel System …………………………………………………………………………………..206
191. Introduction ……………………………………………………………………………….206
192. Draining Fuel Tank Impurities ………………………………………………………206
193. Draining the Primary Filter-Sedimenter …………………………………………207
194. Changing the Primary Filter-Sedimenter Element …………………………..208
195. Changing the Fuel Feed Pump Filter ……………………………………………208
196. Draining the Main Filter-Sedimenter ……………………………………………..210
197. Changing the Main Filter-Sedimenter Element ………………………………. 211
198. Bleeding the System ………………………………………………………………….212
199. Hydraulic System ……………………………………………………………………………213
200. Introduction ……………………………………………………………………………….213
201. Releasing Tank Pressure ……………………………………………………………214
202. Releasing the Hydraulic Pressure ………………………………………………..214
203. Oil and Filters ……………………………………………………………………………215
204. Draining Water and Sediment from the Hydraulic Tank ……………………223
205. Air Bleeding Procedures ……………………………………………………………..223
206. Slew Gearbox ………………………………………………………………………………..225
207. Checking the Slew Gearbox Oil Level …………………………………………..225
208. Changing the Slew Gearbox Oil Level ………………………………………….225
209. Drive Gearbox ……………………………………………………………………………….226
210. Checking the Drive Gearbox Oil Level ………………………………………….226
211. Changing the Drive Gearbox Oil ………………………………………………….227Contents
212. v v
213. Contents Page No.
214. Axles …………………………………………………………………………………………….228
215. Front Axle …………………………………………………………………………………228
216. Rear Axle ………………………………………………………………………………….231
217. Bucket ………………………………………………………………………………………….233
218. Checking-Adjusting For Side Play ………………………………………………..233
219. Windscreen Washer ……………………………………………………………………….234
220. Checking the Level …………………………………………………………………….234
221. Fire Extinguisher (If fitted) ……………………………………………………………….235
222. Troubleshooting ……………………………………………………………………………..236
223. Engine and Related Area ……………………………………………………………236
224. Monitor Display – Fault Messages ………………………………………………..239
225. Operations ………………………………………………………………………………..240
226. Hydraulic pump …………………………………………………………………………241
227. Working Attachments …………………………………………………………………242
228. Slew …………………………………………………………………………………………243
229. Hydraulic ram ……………………………………………………………………………243
230. Optional Attachments
231. Introduction ……………………………………………………………………………………245
232. Attachments For Your Machine ………………………………………………………..246
233. Connecting-Disconnecting Hydraulic Hoses ……………………………………….247
234. Introduction ……………………………………………………………………………….247
235. Connecting the Hydraulic Hoses ………………………………………………….247
236. Disconnecting the Hydraulic Hoses ………………………………………………248
237. Quick Release Couplings ……………………………………………………………249
238. Operating Attachments ……………………………………………………………………251
239. Grab-Changeover Valves (if fitted) ……………………………………………….252
240. Hydraulic Rockbreaker ……………………………………………………………………254
241. Preparation ……………………………………………………………………………….254
242. Operation and Maintenance ………………………………………………………..254
243. Hammer Speed Settings …………………………………………………………….255
244. Crusher …………………………………………………………………………………………256
245. General …………………………………………………………………………………….256
246. Preparation ……………………………………………………………………………….256
247. Weedcutter ……………………………………………………………………………………257
248. Operation ………………………………………………………………………………….257
249. Maintenance ……………………………………………………………………………..257
250. Specifications
251. Static Dimensions …………………………………………………………………………..259
252. JS130W-JS145W – Monoboom ……………………………………………………259
253. JS130W-JS145W – Triple Articulated Boom …………………………………..260
254. JS160-175W – Monoboom …………………………………………………………..261
255. JS160-175W – Triple Articulated Boom …………………………………………262
256. JS200W – Monoboom …………………………………………………………………263
257. JS200W – Triple Articulated Boom ……………………………………………….264
258. JS200W – Wide Axle ………………………………………………………………….265
259. Dig Depth Chart ……………………………………………………………………………..266
260. JS130W-JS145W ………………………………………………………………………266
261. JS160W-JS175W ………………………………………………………………………267
262. JS200W ……………………………………………………………………………………268
263. Shipping Weight …………………………………………………………………………….269
264. Tyre Pressures ………………………………………………………………………………271
265. Turning Radius ………………………………………………………………………………272
266. Travel Speeds ………………………………………………………………………………..273
267. Noise Data …………………………………………………………………………………….274
268. Introduction ……………………………………………………………………………….274
269. All Machines ……………………………………………………………………………..274
270. Vibration Data ………………………………………………………………………………..275
271. Introduction ……………………………………………………………………………….275
272. JS130W-JS145W ………………………………………………………………………276
273. JS160W ……………………………………………………………………………………277
274. JS175W ……………………………………………………………………………………278
275. JS200W ……………………………………………………………………………………279
276. Lifting (Object Handling) Regulations and Safe Working Loads …………….280
277. Introduction ……………………………………………………………………………….280
278. Load Charts ………………………………………………………………………………281
279. Warranty Information
280. Machine Service Record Sheet ………………………………………………………..293
281. Registration Information ………………………………………………………………….295
282. European Community Standards
283. EC Declaration of Conformity …………………………………………………………..297
284. Introduction ……………………………………………………………………………….297
285. Explanation of the EC Declaration of Conformity ……………………………299

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