JCB JS115 to JS370 Excavator Operator Manual 9821-9700

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JCB JS115 to JS370 Excavator Operator Manual 9821-9700

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9700
Number of Pages: 458
Size: 66.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS115, JS130, JS131, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS300, JS330, JS360, JS370 Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
22. Optional Equipment and Attachments …………………………………………………………………………………… 10
23. Danger Zone ……………………………………………………………………………………………………………………… 10
24. Main Component Locations …………………………………………………………………………………………………. 10
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 11
27. Engine ………………………………………………………………………………………………………………………………. 12
28. Operator Protective Structure ………………………………………………………………………………………………. 15
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 17
31. Safety Label Identification ……………………………………………………………………………………………………. 17
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 20
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 21
36. Cab Interior Light ……………………………………………………………………………………………………………….. 21
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 23
39. Work Lights ……………………………………………………………………………………………………………………….. 23
40. Beacon ……………………………………………………………………………………………………………………………… 23
41. Seat Heater ……………………………………………………………………………………………………………………….. 23
42. Seat Ventilation ………………………………………………………………………………………………………………….. 24
43. Control Locks …………………………………………………………………………………………………………………….. 24
44. Excavator End Quickhitch ……………………………………………………………………………………………………. 24
45. Radio Mute ………………………………………………………………………………………………………………………… 24
46. Engine Stop Switch ……………………………………………………………………………………………………………. 24
47. Slew Lock …………………………………………………………………………………………………………………………. 24
48. Slew Smoothing …………………………………………………………………………………………………………………. 24
49. Cushion …………………………………………………………………………………………………………………………….. 25
50. Window Washer …………………………………………………………………………………………………………………. 25
51. Window Wipers ………………………………………………………………………………………………………………….. 25
52. Front Lower Window Wiper …………………………………………………………………………………………………. 25
53. Cab Raise-Lower ……………………………………………………………………………………………………………….. 25
54. Operation
55. Introduction
56. General ……………………………………………………………………………………………………………………………… 27
57. Operating Safety
58. General ……………………………………………………………………………………………………………………………… 28
59. Worksite Safety ………………………………………………………………………………………………………………….. 30
60. Risk Assessment ……………………………………………………………………………………………………………….. 31
61. Walk-Around Inspection
62. General ……………………………………………………………………………………………………………………………… 33
63. Entering and Leaving the Operator Station
64. General ……………………………………………………………………………………………………………………………… 34
65. Emergency Exit ………………………………………………………………………………………………………………….. 38
66. Doors
67. Operator Door ……………………………………………………………………………………………………………………. 40
68. Windows
69. Front Window …………………………………………………………………………………………………………………….. 42
70. Side Window ……………………………………………………………………………………………………………………… 43
71. Sun Visor-Sunblind
72. Sunblind ……………………………………………………………………………………………………………………………. 45
73. Battery Isolator
74. General ……………………………………………………………………………………………………………………………… 47
75. Before Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 48
77. Operator Seat
78. General ……………………………………………………………………………………………………………………………… 49
79. Suspension Seat ………………………………………………………………………………………………………………… 49
80. Heated Seat Controls …………………………………………………………………………………………………………. 51
81. Seat Ventilation Controls …………………………………………………………………………………………………….. 51
82. Seat Belt
83. General ……………………………………………………………………………………………………………………………… 52
84. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 52
85. Static Seat Belt ………………………………………………………………………………………………………………….. 53
86. Mirrors
87. General ……………………………………………………………………………………………………………………………… 55
88. Starting the Engine
89. General ……………………………………………………………………………………………………………………………… 60
90. Warming Up ………………………………………………………………………………………………………………………. 60
91. Immobiliser ………………………………………………………………………………………………………………………… 61
92. Stopping and Parking
93. General ……………………………………………………………………………………………………………………………… 64
94. Preparing for Travel
95. General ……………………………………………………………………………………………………………………………… 65
96. Preparing for Worksite Travel ………………………………………………………………………………………………. 65
97. Beacon ……………………………………………………………………………………………………………………………… 66
98. Safety Equipment
99. General ……………………………………………………………………………………………………………………………… 67
100. Control Lock ………………………………………………………………………………………………………………………. 67
101. Drive Controls
102. Track Controls ……………………………………………………………………………………………………………………. 69
103. Travel Speed Selector ………………………………………………………………………………………………………… 70
104. Instruments
105. General ……………………………………………………………………………………………………………………………… 73
106. Instrument Panel ………………………………………………………………………………………………………………… 74
107. Getting the Machine Moving
108. General ……………………………………………………………………………………………………………………………… 96
109. Slopes
110. General ……………………………………………………………………………………………………………………………… 99
111. Driving on Slopes ………………………………………………………………………………………………………………. 99
112. Working on Slopes …………………………………………………………………………………………………………… 101
113. Driving the Machine
114. General ……………………………………………………………………………………………………………………………. 103
115. Towing Other Equipment …………………………………………………………………………………………………… 103
116. Operating Levers-Pedals
117. General ……………………………………………………………………………………………………………………………. 104
118. Control Layouts ………………………………………………………………………………………………………………… 104
119. Excavator End Controls …………………………………………………………………………………………………….. 104
120. Dozer Blade Controls ……………………………………………………………………………………………………….. 112
121. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 112
122. Lifting and Loading
123. General ……………………………………………………………………………………………………………………………. 116
124. Load Charts …………………………………………………………………………………………………………………….. 116
125. Overload Warning System …………………………………………………………………………………………………. 117
126. Working with the Excavator End
127. General ……………………………………………………………………………………………………………………………. 119
128. Preparing to Use the Excavator End …………………………………………………………………………………… 119
129. Lifting With the Excavator End …………………………………………………………………………………………… 119
130. Digging ……………………………………………………………………………………………………………………………. 120
131. Changing the Bucket Linkage ……………………………………………………………………………………………. 129
132. Dipper Stroke Limiter ………………………………………………………………………………………………………… 130
133. Working with the Dozer Blade
134. General ……………………………………………………………………………………………………………………………. 133
135. Dozing and Grading ………………………………………………………………………………………………………….. 133
136. Scraping and Cutting ………………………………………………………………………………………………………… 133
137. Backfilling ………………………………………………………………………………………………………………………… 133
138. Heating, Ventilating and Air-Conditioning (HVAC)
139. General ……………………………………………………………………………………………………………………………. 135
140. Air-Conditioning Controls …………………………………………………………………………………………………… 135
141. Power Sockets
142. Auxiliary Power Socket ……………………………………………………………………………………………………… 138
143. Fire Extinguisher
144. General ……………………………………………………………………………………………………………………………. 139
145. Moving a Disabled Machine
146. General ……………………………………………………………………………………………………………………………. 141
147. Getting the Machine Unstuck …………………………………………………………………………………………….. 141
148. Jump-Starting the Engine ………………………………………………………………………………………………….. 142
149. Retrieval ………………………………………………………………………………………………………………………….. 143
150. Excavator End (Emergency Operation) ……………………………………………………………………………….. 143
151. Lifting the Machine
152. General ……………………………………………………………………………………………………………………………. 145
153. Transporting the Machine
154. General ……………………………………………………………………………………………………………………………. 147
155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 147
156. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 150
157. Operating Environment
158. General ……………………………………………………………………………………………………………………………. 152
159. Operating in Low Temperatures …………………………………………………………………………………………. 152
160. Operating in High Temperatures …………………………………………………………………………………………. 152
161. Cab Filters ……………………………………………………………………………………………………………………….. 153
162. Refuelling
163. General ……………………………………………………………………………………………………………………………. 154
164. Low Fuel Levels ……………………………………………………………………………………………………………….. 154
165. Filling the Tank …………………………………………………………………………………………………………………. 154
166. Attachments
167. Working with Attachments
168. Introduction ………………………………………………………………………………………………………………………. 157
169. Attachments for your Machine ……………………………………………………………………………………………. 157
170. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 158
171. Impact Protection ……………………………………………………………………………………………………………… 161
172. Direct-Mounted Attachments
173. General ……………………………………………………………………………………………………………………………. 162
174. Quickhitch
175. Excavator End Quickhitch ………………………………………………………………………………………………….. 165
176. Buckets
177. General ……………………………………………………………………………………………………………………………. 172
178. Bucket Teeth ……………………………………………………………………………………………………………………. 172
179. Preservation and Storage
180. Cleaning
181. General ……………………………………………………………………………………………………………………………. 179
182. Preparation ………………………………………………………………………………………………………………………. 180
183. Checking For Damage
184. General ……………………………………………………………………………………………………………………………. 181
185. Storage
186. General ……………………………………………………………………………………………………………………………. 182
187. Put into Storage ……………………………………………………………………………………………………………….. 182
188. During Storage …………………………………………………………………………………………………………………. 182
189. Take out of Storage ………………………………………………………………………………………………………….. 183
190. Security
191. General ……………………………………………………………………………………………………………………………. 184
192. JCB Plantguard ………………………………………………………………………………………………………………… 184
193. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 184
194. LiveLink …………………………………………………………………………………………………………………………… 184
195. Anti-Vandal Guards …………………………………………………………………………………………………………… 184
196. Maintenance
197. Introduction
198. General ……………………………………………………………………………………………………………………………. 187
199. Owner-Operator Support ……………………………………………………………………………………………………. 187
200. Service-Maintenance Agreements ………………………………………………………………………………………. 188
201. Obtaining Spare Parts ………………………………………………………………………………………………………. 188
202. Maintenance Safety
203. General ……………………………………………………………………………………………………………………………. 189
204. Fluids and Lubricants ……………………………………………………………………………………………………….. 190
205. Maintenance Schedules
206. General ……………………………………………………………………………………………………………………………. 194
207. How to Use the Maintenance Schedules …………………………………………………………………………….. 194
208. Maintenance Intervals ……………………………………………………………………………………………………….. 194
209. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 196
210. Functional Tests and Final Inspection …………………………………………………………………………………. 199
211. Maintenance Positions
212. General ……………………………………………………………………………………………………………………………. 201
213. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 201
214. Service Points
215. General ……………………………………………………………………………………………………………………………. 202
216. Access Apertures
217. General ……………………………………………………………………………………………………………………………. 213
218. Battery Cover …………………………………………………………………………………………………………………… 213
219. Engine Compartment Cover ………………………………………………………………………………………………. 215
220. Hydraulic Compartment Cover …………………………………………………………………………………………… 217
221. Radiator Cover …………………………………………………………………………………………………………………. 219
222. Tools
223. General ……………………………………………………………………………………………………………………………. 221
224. Toolbox ……………………………………………………………………………………………………………………………. 221
225. Lubrication
226. General ……………………………………………………………………………………………………………………………. 222
227. Preparation ………………………………………………………………………………………………………………………. 222
228. Attachments
229. General …………………………………………………………………………………………………………………………… 223
230. Body and Framework
231. General …………………………………………………………………………………………………………………………… 224
232. Slew Ring Bearings ………………………………………………………………………………………………………….. 224
233. Pivot Pins ………………………………………………………………………………………………………………………… 225
234. Operator Station
235. General …………………………………………………………………………………………………………………………… 227
236. Operator Protective Structure …………………………………………………………………………………………….. 227
237. Seat ………………………………………………………………………………………………………………………………… 229
238. Seat Belt …………………………………………………………………………………………………………………………. 229
239. Controls …………………………………………………………………………………………………………………………… 230
240. Engine
241. General …………………………………………………………………………………………………………………………… 231
242. Oil …………………………………………………………………………………………………………………………………… 231
243. Drive Belt ………………………………………………………………………………………………………………………… 233
244. Air Filter
245. General …………………………………………………………………………………………………………………………… 234
246. Pre-Cleaner ……………………………………………………………………………………………………………………… 234
247. Dust Valve ………………………………………………………………………………………………………………………. 234
248. Fuel System
249. General …………………………………………………………………………………………………………………………… 235
250. Tank ……………………………………………………………………………………………………………………………….. 235
251. Fuel Filter ………………………………………………………………………………………………………………………… 236
252. Water Separator ………………………………………………………………………………………………………………. 237
253. Fuel Pump Filter ………………………………………………………………………………………………………………. 238
254. Cooling System
255. General …………………………………………………………………………………………………………………………… 240
256. Coolant …………………………………………………………………………………………………………..

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