JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual

JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual - Image 2

JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual - Image 3

JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual - Image 4

JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual - Image 5

jcb js115 js130 js130lc js145 js160 js180 js190 js200 js235 js240 js260 js330 operator manual 2

jcb js115 js130 js130lc js145 js160 js180 js190 js200 js235 js240 js260 js330 operator manual 3

JCB JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330 Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 236
Size: 21.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS115, JS130, JS130LC, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS330

1. Safety Notices
2. Introduction ……………………………………………………………………………………….1
3. Introduction
4. About this Operator Manual …………………………………………………………………3
5. Machine Model and Serial Number ………………………………………………….3
6. Using this Manual ………………………………………………………………………….3
7. Units of Measurement ……………………………………………………………………3
8. Left Side, Right Side ………………………………………………………………………3
9. Using the Machine …………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Tracked Excavator ……………………………………………………………4
13. Safety Check List ……………………………………………………………………………….6
14. Safety – Yours and Others ………………………………………………………………6
15. General Safety ……………………………………………………………………………..6
16. Operating Safety …………………………………………………………………………..7
17. Maintenance Safety ……………………………………………………………………..10
18. Safety Decals ……………………………………………………………………………..15
19. Identifying Your Machine …………………………………………………………………..21
20. Data Plate …………………………………………………………………………………..21
21. Typical Product Identification Number (PIN) ……………………………………21
22. Typical Engine Identification Number ……………………………………………..21
23. Machine Security ……………………………………………………………………………..22
24. JCB Plantguard …………………………………………………………………………..22
25. Operation
26. Introduction ……………………………………………………………………………………..23
27. Before Entering the Cab ……………………………………………………………………24
28. Entering and Leaving the Cab ……………………………………………………………25
29. Entering the Cab …………………………………………………………………………25
30. Leaving the Cab ………………………………………………………………………….25
31. Doors and Windows …………………………………………………………………………26
32. Opening and Closing the Door ………………………………………………………26
33. Opening and Closing the Front Upper Window ………………………………..26
34. Opening and Closing The Front Lower Window ……………………………….27
35. Door Sliding Window. …………………………………………………………………..27
36. Opening and Closing the Sunblind …………………………………………………28
37. Emergency Exit …………………………………………………………………………..28
38. Seat Controls …………………………………………………………………………………..29
39. Operators Seat-Console ……………………………………………………………….29
40. Operators Seat – Standard-Heated …………………………………………………29
41. Air Suspension Seat …………………………………………………………………….30
42. Seat Belts (if fitted) …………………………………………………………………………..31
43. Static Seat Belt ……………………………………………………………………………31
44. Cab Layout ……………………………………………………………………………………..32
45. Location of Controls and Components ……………………………………………32
46. Driver Controls and Switches …………………………………………………………….34
47. Right Console ……………………………………………………………………………..34
48. Left Console ……………………………………………………………………………….36
49. Monitor Panel ……………………………………………………………………………..37
50. Fascia Panel ……………………………………………………………………………….42
51. Emergency back-up switch …………………………………………………………..43
52. Heater-Air Conditioning Controls ……………………………………………………44
53. Cab Interior Lights ……………………………………………………………………….45
54. Radio (If Fitted) ……………………………………………………………………………45
55. Operating Levers-Pedals …………………………………………………………………..46
56. Travel Levers ………………………………………………………………………………46
57. Travel Speed Change Button ………………………………………………………..46
58. Operation Levers …………………………………………………………………………47
59. Optional Circuit Pedal (if fitted) ………………………………………………………47
60. ISO Operating Method …………………………………………………………………47
61. Overload Protection ………………………………………………………………………….48
62. Overload Warning System …………………………………………………………….48
63. Safety Equipment …………………………………………………………………………….49
64. Servo Controls Immobilisation ……………………………………………………….49
65. Mirrors ……………………………………………………………………………………….50
66. Fire Extinguisher (If fitted) …………………………………………………………….51
67. Dipper Stroke Limiter (if fitted) ……………………………………………………….52
68. Before Starting the Engine …………………………………………………………………54
69. Starting the Engine …………………………………………………………………………..55
70. Warming-Up ……………………………………………………………………………….56
71. Stopping and Parking the Machine ……………………………………………………..57
72. Stopping and Parking …………………………………………………………………..57
73. Emergency Stopping of the Engine ………………………………………………..58
74. Operating Environment ……………………………………………………………………..59
75. Operating in Cold Climates …………………………………………………………..59
76. Operating in a Cold Climate (Below 0°C) ………………………………………..59
77. Operating in a Hot Climate (Above 35°C) ……………………………………….59
78. Operating in Dusty or Sandy Areas ………………………………………………..60
79. Operating in Coastal Regions ……………………………………………………….60
80. Operating on Wet or Soft Ground …………………………………………………..60
81. Working with your Machine ……………………………………………………………….61
82. Operating Practices and Site Safety ………………………………………………61
83. Travel Mode ………………………………………………………………………………..64
84. Reversing …………………………………………………………………………………..65
85. Travelling on Slopes …………………………………………………………………….65
86. Working on Slopes ………………………………………………………………………66
87. Digging on Slopes ……………………………………………………………………….67
88. Slewing ………………………………………………………………………………………67
89. Excavating Controls …………………………………………………………………….68
90. Bucket ……………………………………………………………………………………….74
91. Digging ………………………………………………………………………………………78
92. Dumping into a Truck …………………………………………………………………..78
93. Backfilling …………………………………………………………………………………..78
94. Pulling out of Soft Ground …………………………………………………………….78
95. Lifting …………………………………………………………………………………………80
96. Refuelling ……………………………………………………………………………………….81
97. Fuel Level …………………………………………………………………………………..81
98. Filling the Tank ……………………………………………………………………………81
99. Petrol …………………………………………………………………………………………81
100. Refuelling Pump – Early Machines …………………………………………………81
101. Refuelling Pump – Later Machines …………………………………………………82
102. Moving a Disabled Machine ………………………………………………………………83
103. Limp Mode ………………………………………………………………………………….83
104. Mechanical Engine RPM Override …………………………………………………83
105. Transporting the Machine ………………………………………………………………….84
106. Lifting the Machine …………………………………………………………………………..86
107. JS115 – JS260 Machines ………………………………………………………………86
108. JS330 Machine ……………………………………………………………………………87
109. Storage …………………………………………………………………………………………..88
110. Storage Sites ………………………………………………………………………………88
111. Putting into Storage ……………………………………………………………………..88
112. During Storage ……………………………………………………………………………88
113. Taking Out of Storage …………………………………………………………………..88
114. Anti-Vandalism Guards (option) ………………………………………………………….89
115. Unpacking the Guards ………………………………………………………………….89
116. Fitting the Guards ………………………………………………………………………..89
117. Removing the Guards ………………………………………………………………….90
118. Storing the Guards ………………………………………………………………………90
119. Routine Maintenance
120. Service Requirements ………………………………………………………………………91
121. Introduction …………………………………………………………………………………91
122. Owner-Operator Support ………………………………………………………………91
123. Service-Maintenance Agreements …………………………………………………91
124. Obtaining Replacement Parts ………………………………………………………..91
125. Lifting Regulations – Inspections and Tests ……………………………………..92
126. Health and Safety …………………………………………………………………………….93
127. Lubricants …………………………………………………………………………………..93
128. Battery ……………………………………………………………………………………….95
129. First Aid – Electrolyte ……………………………………………………………………95
130. Service Schedules ……………………………………………………………………………97
131. Introduction …………………………………………………………………………………97
132. How to Use the Service Schedules ………………………………………………..97
133. Pre Start Cold Checks, Service Points and Fluid Levels ……………………98
134. Functional Test and Final Inspection …………………………………………….101
135. Service Intervals for Attachments …………………………………………………102
136. Periodic Replacement of Safety Related Components ……………………103
137. Lubricants and Capacities ……………………………………………………………….104
138. JS115 – JS145 and Variants ………………………………………………………..104
139. JS160 – JS190 and Variants ………………………………………………………..105
140. JS200 – JS235HD and Variants ……………………………………………………106
141. JS240-260 and Variants ……………………………………………………………..107
142. JS330 and Variants ……………………………………………………………………108
143. Engine Lubrication Chart …………………………………………………………….109
144. Hydraulic Oil Chart …………………………………………………………………….109
145. Cleaning the Machine …………………………………………………………………….. 110
146. Exterior ……………………………………………………………………………………. 110
147. Interior …………………………………………………………………………………….. 110
148. Checking for Damage …………………………………………………………………….. 111
149. Daily Checking ………………………………………………………………………………. 112
150. Bolt and Nut Torque Specifications …………………………………………………… 115
151. JS115 – JS330 and Variants ……………………………………………………….. 115
152. Checking the FOPS Structure ………………………………………………………….123
153. Cab Mounted …………………………………………………………………………….123
154. Frame Mounted …………………………………………………………………………123
155. Seat Belt ……………………………………………………………………………………….124
156. Checking the Seat Belt Condition and Security ………………………………124
157. Greasing ……………………………………………………………………………………….125
158. General Notes …………………………………………………………………………..125
159. Slew Ring Bearing ……………………………………………………………………..125
160. Slew Ring Teeth and Slew Pinion …………………………………………………125
161. Greasing Points …………………………………………………………………………126
162. Electrical System ……………………………………………………………………………128
163. Battery ……………………………………………………………………………………..128
164. Jump-Starting the Engine ……………………………………………………………130
165. Fuses ……………………………………………………………………………………….131
166. Engine ………………………………………………………………………………………….132
167. Checking the Oil Level ……………………………………………………………….132
168. Changing the Oil and Filter ………………………………………………………….132
169. Changing the Outer Air Filter Element ………………………………………….134
170. Changing the Inner Air Filter Element …………………………………………..135
171. Checking the Fan Belt Tension …………………………………………………….136
172. Fitting a New Fan Belt ………………………………………………………………..136
173. Checking the Coolant Level ………………………………………………………..137
174. Cleaning the Radiator and Oil Cooler ……………………………………………137
175. Changing The Coolant ……………………………………………………………….138
176. Coolant Mixtures ……………………………………………………………………….138
177. Fuel System …………………………………………………………………………………..140
178. Types of Fuel …………………………………………………………………………….140
179. Filling the Tank and Fuel Level Checking ………………………………………141
180. Petrol ……………………………………………………………………………………….141
181. Changing the Fuel Filter Element …………………………………………………142
182. Cleaning the Lift Pump Strainer ……………………………………………………142
183. Draining Fuel Tank Impurities ………………………………………………………143
184. Draining the Water Separator – early models …………………………………144
185. Cleaning the Water Separator – early models ………………………………..144
186. Draining the Water Separator and Engine Fuel Filter – later models ….145
187. Changing the Water Separator Filter – later models ………………………..145
188. Bleeding the Fuel System …………………………………………………………..146
189. Hydraulic System ……………………………………………………………………………147
190. Checking the Fluid Level …………………………………………………………….147
191. Releasing Tank Pressure ……………………………………………………………148
192. Topping-up Fluid Level ……………………………………………………………….148
193. Changing the Fluid …………………………………………………………………….149
194. Draining Water and Sediment from the Hydraulic Tank ……………………149
195. Cleaning-Changing the Suction Strainer ……………………………………….150
196. Changing the Return Filter ………………………………………………………….150
197. Changing the Plexus Filter ………………………………………………………….151
198. Changing the Air Breather Element ………………………………………………152
199. Changing the Pilot Oil Filter …………………………………………………………153
200. Changing the Breaker In-line Filter ……………………………………………….154
201. Changing the Drain Line Filter ……………………………………………………..154
202. Checking the Slew Gearbox Oil Level …………………………………………..155
203. Changing the Slew Gearbox Oil Level ………………………………………….155
204. Air Bleeding Procedures ……………………………………………………………..156
205. Travel Gearbox ………………………………………………………………………………158
206. Checking the Track Gearbox Oil Level ………………………………………….158
207. Changing the Track Gearbox Oil ………………………………………………….158
208. Tracks and Running Gear ……………………………………………………………….159
209. Cleaning the Tracks ……………………………………………………………………159
210. Checking-Adjusting the Track Tension ………………………………………….159
211. Checking Rollers and Idler Wheels for Oil Leaks ……………………………160
212. Track Plate Inspection ………………………………………………………………..161
213. Bucket ………………………………………………………………………………………….162
214. Checking-Adjusting for side play ………………………………………………….162
215. Windscreen ……………………………………………………………………………………163
216. Washers …………………………………………………………………………………..163
217. Troubleshooting ……………………………………………………………………………..164
218. Engine and Related Area ……………………………………………………………164
219. Monitor Display – Fault Messages ………………………………………………..167
220. Operations ………………………………………………………………………………..168
221. Hydraulic pump …………………………………………………………………………169
222. Working Attachments …………………………………………………………………170
223. Travel ……………………………………………………………………………………….171
224. Slew …………………………………………………………………………………………172
225. Hydraulic ram ……………………………………………………………………………172
226. Optional Attachments
227. Introduction ……………………………………………………………………………………173
228. Attachments For Your Machine ……………………………………………………173
229. Operating Attachments ……………………………………………………………………174
230. Hydraulic Rockbreaker ……………………………………………………………………177
231. Preparation ……………………………………………………………………………….177
232. Operation and Maintenance ………………………………………………………..177
233. Hammer Speed Settings …………………………………………………………….178
234. Crusher …………………………………………………………………………………………181
235. General …………………………………………………………………………………….181
236. Preparation ……………………………………………………………………………….181
237. Weedcutter ……………………………………………………………………………………182
238. Operation ………………………………………………………………………………….182
239. Maintenance ……………………………………………………………………………..182
240. Specifications
241. Static Dimensions …………………………………………………………………………..183
242. JS115 – Monoboom ……………………………………………………………………183
243. JS130LC – Monoboom ……………………………………………………………….184
244. JS130 – Monoboom ……………………………………………………………………185
245. JS130 – Triple Articulated Boom …………………………………………………..186
246. JS145 – Monoboom ……………………………………………………………………187
247. JS145 – Triple Articulated Boom …………………………………………………..188
248. JS160 – Monoboom ……………………………………………………………………189
249. JS160 – Triple Articulated Boom …………………………………………………..190
250. JS180-190 – Monoboom ……………………………………………………………..191
251. JS180-190 – Triple Articulated Boom …………………………………………….192
252. JS200-210-220 – Monoboom ……………………………………………………….193
253. JS200-210-220 – Triple Articulated Boom ………………………………………194
254. JS235 – Monoboom ……………………………………………………………………195
255. JS235 – Triple Articulated Boom …………………………………………………..196
256. JS240-260 – Monoboom ……………………………………………………………..197
257. JS240-260 – Triple Articulated Boom …………………………………………….198
258. JS330 – Monoboom ……………………………………………………………………199
259. JS220-260 – Long Reach (LR) ……………………………………………………..200
260. Shipping Weight …………………………………………………………………………….201
261. Lifting (Craning) Regulations and Safe Working Loads ………………………..203
262. Lifting Regulations ……………………………………………………………………..203
263. Safe Working Loads …………………………………………………………………..203
264. Dig Depth Chart ……………………………………………………………………………..204
265. JS115 – Monoboom ……………………………………………………………………204
266. JS130LC – Monoboom ……………………………………………………………….205
267. JS130 – Monoboom ……………………………………………………………………206
268. JS130 – Triple Articulated Boom …………………………………………………..207
269. JS145 – Monoboom ……………………………………………………………………208
270. JS145 – Triple Articulated Boom …………………………………………………..209
271. JS160 – Monoboom ……………………………………………………………………210
272. JS160 – Triple Articulated Boom ………………………………………………….. 211
273. JS180-190 – Monoboom ……………………………………………………………..212
274. JS180-190 – Triple Articulated Boom …………………………………………….213
275. JS200-210-220 – Monoboom ……………………………………………………….214
276. JS200-210-220 – Triple Articulated Boom ………………………………………215
277. JS220-260LR – Long Reach ………………………………………………………..216
278. JS235HD – Monoboom ……………………………………………………………….217
279. JS235HD – Triple Articulated Boom ………………………………………………218
280. JS240-260 – Monoboom ……………………………………………………………..219
281. JS240-260 – Triple Articulated Boom …………………………………………….220
282. JS330 – Monoboom ……………………………………………………………………221
283. Noise Data …………………………………………………………………………………….222
284. Vibration Data ………………………………………………………………………………..223
285. Introduction ……………………………………………………………………………….223
286. JS115-180 ………………………………………………………………………………..224
287. JS190-210 ………………………………………………………………………………..225

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