JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000 - Image 2

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000 - Image 3

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000 - Image 4

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000 - Image 5

jcb js115 js130 js145 js160 js180 js190 js200 js210 js220 js235 js330 js360 operator manual 9821 6000 2

jcb js115 js130 js145 js160 js180 js190 js200 js210 js220 js235 js330 js360 operator manual 9821 6000 3

JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6000
Number of Pages: 410
Size: 57.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Product Compliance ……………………………………………………………………………………………………………… 5
17. Description
18. General ……………………………………………………………………………………………………………………………….. 6
19. Intended Use ……………………………………………………………………………………………………………………….. 6
20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
22. Danger Zone ……………………………………………………………………………………………………………………….. 6
23. Main Component Locations …………………………………………………………………………………………………… 7
24. Product and Component Identification
25. Machine ………………………………………………………………………………………………………………………………. 8
26. Engine ………………………………………………………………………………………………………………………………… 9
27. Operator Protective Structure ………………………………………………………………………………………………. 11
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 13
30. Safety Label Identification ……………………………………………………………………………………………………. 14
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 17
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 18
35. Work Lights ……………………………………………………………………………………………………………………….. 18
36. Beacon ……………………………………………………………………………………………………………………………… 18
37. Seat Heater ……………………………………………………………………………………………………………………….. 18
38. Control Locks …………………………………………………………………………………………………………………….. 19
39. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
40. Radio Mute ………………………………………………………………………………………………………………………… 19
41. Engine Stop Switch ……………………………………………………………………………………………………………. 19
42. Slew Lock …………………………………………………………………………………………………………………………. 19
43. Cushion …………………………………………………………………………………………………………………………….. 19
44. Window Washer …………………………………………………………………………………………………………………. 20
45. Window Wipers ………………………………………………………………………………………………………………….. 20
46. Front Lower Window Wiper …………………………………………………………………………………………………. 20
47. Cab Raise-Lower ……………………………………………………………………………………………………………….. 20
48. Interior Switches
49. Ignition Switch ……………………………………………………………………………………………………………………. 21
50. Cab Interior Light ……………………………………………………………………………………………………………….. 21
51. Operation
52. Introduction
53. General ……………………………………………………………………………………………………………………………… 23
54. Operating Safety
55. General ……………………………………………………………………………………………………………………………… 24
56. Worksite Safety ………………………………………………………………………………………………………………….. 26
57. Risk Assessment ……………………………………………………………………………………………………………….. 27
58. Walk-Around Inspection
59. General ……………………………………………………………………………………………………………………………… 29
60. Entering and Leaving the Operator Station
61. General ……………………………………………………………………………………………………………………………… 30
62. Emergency Exit ………………………………………………………………………………………………………………….. 34
63. Doors
64. Operator Door ……………………………………………………………………………………………………………………. 36
65. Windows
66. Front Window …………………………………………………………………………………………………………………….. 38
67. Side Window ……………………………………………………………………………………………………………………… 39
68. Sun Visor-Sunblind
69. Sunblind ……………………………………………………………………………………………………………………………. 41
70. Before Starting the Engine
71. General ……………………………………………………………………………………………………………………………… 43
72. Operator Seat
73. General ……………………………………………………………………………………………………………………………… 45
74. Suspension Seat ………………………………………………………………………………………………………………… 45
75. Heated Seat Controls …………………………………………………………………………………………………………. 47
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 48
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 48
79. Static Seat Belt ………………………………………………………………………………………………………………….. 49
80. Mirrors
81. General ……………………………………………………………………………………………………………………………… 52
82. Starting the Engine
83. General ……………………………………………………………………………………………………………………………… 57
84. Immobiliser ………………………………………………………………………………………………………………………… 58
85. Warming Up ………………………………………………………………………………………………………………………. 59
86. Stopping and Parking
87. General ……………………………………………………………………………………………………………………………… 61
88. Preparing for Travel
89. General ……………………………………………………………………………………………………………………………… 62
90. Preparing for Worksite Travel ………………………………………………………………………………………………. 62
91. Beacon ……………………………………………………………………………………………………………………………… 63
92. Locks
93. General ……………………………………………………………………………………………………………………………… 64
94. Control Lock ………………………………………………………………………………………………………………………. 64
95. Drive Controls
96. Track Controls ……………………………………………………………………………………………………………………. 66
97. Travel Speed Selector ………………………………………………………………………………………………………… 67
98. Instruments
99. General ……………………………………………………………………………………………………………………………… 69
100. Instrument Panel ………………………………………………………………………………………………………………… 70
101. Getting the Machine Moving
102. General ……………………………………………………………………………………………………………………………… 92
103. Driving the Machine
104. General ……………………………………………………………………………………………………………………………… 95
105. Towing Other Equipment …………………………………………………………………………………………………….. 96
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 97
108. Control Layouts ………………………………………………………………………………………………………………….. 97
109. Excavator Arm Controls ………………………………………………………………………………………………………. 97
110. Dozer Blade Controls ……………………………………………………………………………………………………….. 105
111. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 106
112. Lifting and Loading
113. General ……………………………………………………………………………………………………………………………. 109
114. Load Charts …………………………………………………………………………………………………………………….. 109
115. Overload Warning System …………………………………………………………………………………………………. 110
116. Working with the Excavator Arm
117. General ……………………………………………………………………………………………………………………………. 112
118. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 112
119. Lifting With the Excavator Arm …………………………………………………………………………………………… 112
120. Digging ……………………………………………………………………………………………………………………………. 113
121. Changing the Bucket Linkage ……………………………………………………………………………………………. 118
122. Dipper Stroke Limiter ………………………………………………………………………………………………………… 119
123. Working with the Dozer Blade
124. General ……………………………………………………………………………………………………………………………. 122
125. Dozing and Grading ………………………………………………………………………………………………………….. 122
126. Scraping and Cutting ………………………………………………………………………………………………………… 122
127. Backfilling ………………………………………………………………………………………………………………………… 122
128. Slopes
129. General ……………………………………………………………………………………………………………………………. 124
130. Driving on Slopes …………………………………………………………………………………………………………….. 124
131. Working on Slopes …………………………………………………………………………………………………………… 126
132. Heating, Ventilating and Air-Conditioning (HVAC)
133. General ……………………………………………………………………………………………………………………………. 128
134. Air-Conditioning Controls …………………………………………………………………………………………………… 128
135. Power Sockets
136. Auxiliary Power Socket ……………………………………………………………………………………………………… 131
137. Battery Isolator
138. General ……………………………………………………………………………………………………………………………. 132
139. Fire Extinguisher
140. General ……………………………………………………………………………………………………………………………. 133
141. Moving a Disabled Product
142. General ……………………………………………………………………………………………………………………………. 135
143. Getting the Machine Unstuck …………………………………………………………………………………………….. 135
144. Jump-Starting the Engine ………………………………………………………………………………………………….. 136
145. Retrieval ………………………………………………………………………………………………………………………….. 137
146. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 137
147. Lifting the Product
148. General ……………………………………………………………………………………………………………………………. 139
149. Transporting the Product
150. General ……………………………………………………………………………………………………………………………. 141
151. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………… 141
152. Unloading the Product from the Transporting Vehicle-Trailer ………………………………………………….. 143
153. Operating Environment
154. General ……………………………………………………………………………………………………………………………. 145
155. Operating in Low Temperatures …………………………………………………………………………………………. 145
156. Operating in High Temperatures …………………………………………………………………………………………. 145
157. Cab Filters ……………………………………………………………………………………………………………………….. 146
158. Refuelling
159. General ……………………………………………………………………………………………………………………………. 147
160. Low Fuel Levels ……………………………………………………………………………………………………………….. 147
161. Filling the Tank …………………………………………………………………………………………………………………. 147
162. Attachments
163. Working with Attachments
164. Introduction ………………………………………………………………………………………………………………………. 151
165. Attachments for your Product …………………………………………………………………………………………….. 151
166. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 152
167. Impact Protection ……………………………………………………………………………………………………………… 155
168. Direct-Mounted Attachments
169. General ……………………………………………………………………………………………………………………………. 156
170. Quickhitch
171. Excavator Arm Quickhitch …………………………………………………………………………………………………. 159
172. Buckets
173. General ……………………………………………………………………………………………………………………………. 162
174. Bucket Teeth ……………………………………………………………………………………………………………………. 162
175. Preservation and Storage
176. Cleaning
177. General ……………………………………………………………………………………………………………………………. 167
178. Preparation ………………………………………………………………………………………………………………………. 167
179. Checking For Damage
180. General ……………………………………………………………………………………………………………………………. 169
181. Storage
182. General ……………………………………………………………………………………………………………………………. 170
183. Put into Storage ……………………………………………………………………………………………………………….. 170
184. During Storage …………………………………………………………………………………………………………………. 170
185. Take out of Storage ………………………………………………………………………………………………………….. 171
186. Security
187. General ……………………………………………………………………………………………………………………………. 172
188. JCB Plantguard ………………………………………………………………………………………………………………… 172
189. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 172
190. LiveLink …………………………………………………………………………………………………………………………… 172
191. Anti-Vandal Guards …………………………………………………………………………………………………………… 172
192. Maintenance
193. Introduction
194. General ……………………………………………………………………………………………………………………………. 177
195. Owner-Operator Support ……………………………………………………………………………………………………. 177
196. Service-Maintenance Agreements ………………………………………………………………………………………. 177
197. Obtaining Spare Parts ………………………………………………………………………………………………………. 178
198. Maintenance Safety
199. General ……………………………………………………………………………………………………………………………. 179
200. Fluids and Lubricants ……………………………………………………………………………………………………….. 180
201. Maintenance Schedules
202. General ……………………………………………………………………………………………………………………………. 184
203. How to Use the Maintenance Schedules …………………………………………………………………………….. 184
204. Maintenance Intervals ……………………………………………………………………………………………………….. 184
205. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 186
206. Functional Tests and Final Inspection …………………………………………………………………………………. 189
207. Maintenance Positions
208. General ……………………………………………………………………………………………………………………………. 191
209. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 191
210. Service Points
211. General ……………………………………………………………………………………………………………………………. 192
212. Access Apertures
213. General ……………………………………………………………………………………………………………………………. 204
214. Battery Cover …………………………………………………………………………………………………………………… 204
215. Engine Compartment Cover ………………………………………………………………………………………………. 205
216. Hydraulic Compartment Cover …………………………………………………………………………………………… 207
217. Radiator Cover …………………………………………………………………………………………………………………. 209
218. Tools
219. General ……………………………………………………………………………………………………………………………. 211
220. Toolbox ……………………………………………………………………………………………………………………………. 211
221. Lubrication
222. General ……………………………………………………………………………………………………………………………. 212
223. Preparation ………………………………………………………………………………………………………………………. 212
224. Attachments
225. General …………………………………………………………………………………………………………………………… 213
226. Body and Framework
227. General …………………………………………………………………………………………………………………………… 214
228. Slew Ring Bearings ………………………………………………………………………………………………………….. 214
229. Pivot Pins ………………………………………………………………………………………………………………………… 215
230. Operator Station
231. General …………………………………………………………………………………………………………………………… 217
232. Operator Protective Structure …………………………………………………………………………………………….. 217
233. Seat Belt …………………………………………………………………………………………………………………………. 219
234. Controls …………………………………………………………………………………………………………………………… 219
235. Engine
236. General …………………………………………………………………………………………………………………………… 220
237. Oil …………………………………………………………………………………………………………………………………… 220
238. Drive Belt ………………………………………………………………………………………………………………………… 222
239. Air Filter
240. General …………………………………………………………………………………………………………………………… 223
241. Pre-Cleaner ……………………………………………………………………………………………………………………… 223
242. Dust Valve ………………………………………………………………………………………………………………………. 223
243. Fuel System
244. General …………………………………………………………………………………………………………………………… 224
245. Tank ……………………………………………………………………………………………………………………………….. 225
246. Fuel Filter ………………………………………………………………………………………………………………………… 226
247. Water Separator ………………………………………………………………………………………………………………. 226
248. Cooling System
249. General …………………………………………………………………………………………………………………………… 228
250. Coolant ……………………………………………………………………………………………………………………………. 228
251. Cooling Pack …………………………………………………………………………………………………………………… 230
252. Tracks
253. General …………………………………………………………………………………………………………………………… 231
254. Steel ……………………………………………………………………………………………………………………………….. 232
255. Idler Wheels …………………………………………………………………………………………………………………….. 233
256. Rollers …………………………………………………………………………………………………………………………….. 233
257. Track Gearbox
258. Oil ……………………………………………………………….

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