JCB JS140 Operator Manual 9831-0600 - Image 2

JCB JS140 Operator Manual 9831-0600 - Image 3

JCB JS140 Operator Manual 9831-0600 - Image 4

JCB JS140 Operator Manual 9831-0600 - Image 5

JCB JS140 Operator Manual 9831-0600

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0600
Number of Pages: 186
Size: 16.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS140

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 10
30. Safety Label Identification ……………………………………………………………………………………………………. 10
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 12
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 13
35. Work Lights ……………………………………………………………………………………………………………………….. 13
36. Control Locks …………………………………………………………………………………………………………………….. 13
37. Slew Lock …………………………………………………………………………………………………………………………. 13
38. Window Wipers ………………………………………………………………………………………………………………….. 14
39. Two Speed Range ……………………………………………………………………………………………………………… 14
40. Power Mode ………………………………………………………………………………………………………………………. 14
41. Interior Switches
42. Ignition Switch ……………………………………………………………………………………………………………………. 15
43. Cab Interior Light ……………………………………………………………………………………………………………….. 15
44. Operation
45. Introduction
46. General ……………………………………………………………………………………………………………………………… 17
47. Operating Safety
48. General ……………………………………………………………………………………………………………………………… 18
49. Worksite Safety ………………………………………………………………………………………………………………….. 20
50. Risk Assessment ……………………………………………………………………………………………………………….. 21
51. Walk-Around Inspection
52. General ……………………………………………………………………………………………………………………………… 23
53. Entering and Leaving the Operator Station
54. General ……………………………………………………………………………………………………………………………… 24
55. Emergency Exit ………………………………………………………………………………………………………………….. 26
56. Doors
57. Operator Door ……………………………………………………………………………………………………………………. 27
58. Windows
59. Front Window …………………………………………………………………………………………………………………….. 28
60. Side Window ……………………………………………………………………………………………………………………… 29
61. Sun Visor-Sunblind
62. Sunblind ……………………………………………………………………………………………………………………………. 30
63. Before Starting the Engine
64. General ……………………………………………………………………………………………………………………………… 31
65. Operator Seat
66. General ……………………………………………………………………………………………………………………………… 32
67. Suspension Seat ………………………………………………………………………………………………………………… 32
68. Seat Belt
69. General ……………………………………………………………………………………………………………………………… 34
70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 34
71. Static Seat Belt ………………………………………………………………………………………………………………….. 35
72. Mirrors
73. General ……………………………………………………………………………………………………………………………… 38
74. Starting the Engine
75. General ……………………………………………………………………………………………………………………………… 42
76. Warming Up ………………………………………………………………………………………………………………………. 42
77. Stopping and Parking
78. General ……………………………………………………………………………………………………………………………… 44
79. Preparing for Travel
80. General ……………………………………………………………………………………………………………………………… 45
81. Preparing for Worksite Travel ………………………………………………………………………………………………. 45
82. Locks
83. General ……………………………………………………………………………………………………………………………… 46
84. Control Lock ………………………………………………………………………………………………………………………. 46
85. Drive Controls
86. Track Controls ……………………………………………………………………………………………………………………. 48
87. Travel Speed Selector ………………………………………………………………………………………………………… 49
88. Instruments
89. Instrument Panel ………………………………………………………………………………………………………………… 50
90. Getting the Machine Moving
91. General ……………………………………………………………………………………………………………………………… 52
92. Driving the Machine
93. General ……………………………………………………………………………………………………………………………… 55
94. Towing Other Equipment …………………………………………………………………………………………………….. 56
95. Operating Levers-Pedals
96. General ……………………………………………………………………………………………………………………………… 57
97. Control Layouts ………………………………………………………………………………………………………………….. 57
98. Excavator Arm Controls ………………………………………………………………………………………………………. 57
99. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 60
100. Lifting and Loading
101. General ……………………………………………………………………………………………………………………………… 61
102. Working with the Excavator Arm
103. General ……………………………………………………………………………………………………………………………… 62
104. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 62
105. Lifting With the Excavator Arm …………………………………………………………………………………………….. 62
106. Digging ……………………………………………………………………………………………………………………………… 63
107. Changing the Bucket Linkage ……………………………………………………………………………………………… 68
108. Working with the Dozer Blade
109. General ……………………………………………………………………………………………………………………………… 70
110. Dozing and Grading ……………………………………………………………………………………………………………. 70
111. Scraping and Cutting ………………………………………………………………………………………………………….. 70
112. Backfilling ………………………………………………………………………………………………………………………….. 70
113. Slopes
114. General ……………………………………………………………………………………………………………………………… 72
115. Driving on Slopes ………………………………………………………………………………………………………………. 72
116. Working on Slopes …………………………………………………………………………………………………………….. 74
117. Heating, Ventilating and Air-Conditioning (HVAC)
118. General ……………………………………………………………………………………………………………………………… 76
119. Air-Conditioning Controls …………………………………………………………………………………………………….. 76
120. Face Level Fan ………………………………………………………………………………………………………………….. 77
121. Power Sockets
122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 78
123. Battery Isolator
124. General ……………………………………………………………………………………………………………………………… 79
125. Fire Extinguisher
126. General ……………………………………………………………………………………………………………………………… 80
127. Moving a Disabled Machine
128. General ……………………………………………………………………………………………………………………………… 82
129. Getting the Machine Unstuck ………………………………………………………………………………………………. 82
130. Jump-Starting the Engine ……………………………………………………………………………………………………. 83
131. Retrieval ……………………………………………………………………………………………………………………………. 84
132. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 84
133. Lifting the Machine
134. General ……………………………………………………………………………………………………………………………… 86
135. Transporting the Machine
136. General ……………………………………………………………………………………………………………………………… 88
137. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 88
138. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 90
139. Operating Environment
140. General ……………………………………………………………………………………………………………………………… 92
141. Operating in Low Temperatures …………………………………………………………………………………………… 92
142. Operating in High Temperatures …………………………………………………………………………………………… 92
143. Cab Filters …………………………………………………………………………………………………………………………. 93
144. Refuelling
145. General ……………………………………………………………………………………………………………………………… 94
146. Low Fuel Levels …………………………………………………………………………………………………………………. 94
147. Filling the Tank …………………………………………………………………………………………………………………… 94
148. Attachments
149. Working with Attachments
150. Introduction ………………………………………………………………………………………………………………………… 97
151. Attachments for your Machine ……………………………………………………………………………………………… 97
152. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 98
153. Impact Protection ……………………………………………………………………………………………………………… 101
154. Direct-Mounted Attachments
155. General ……………………………………………………………………………………………………………………………. 102
156. Buckets
157. General ……………………………………………………………………………………………………………………………. 105
158. Bucket Teeth ……………………………………………………………………………………………………………………. 105
159. Preservation and Storage
160. Cleaning
161. General ……………………………………………………………………………………………………………………………. 107
162. Preparation ………………………………………………………………………………………………………………………. 107
163. Checking For Damage
164. General ……………………………………………………………………………………………………………………………. 109
165. Storage
166. General ……………………………………………………………………………………………………………………………. 110
167. Put into Storage ……………………………………………………………………………………………………………….. 110
168. During Storage …………………………………………………………………………………………………………………. 111
169. Take out of Storage ………………………………………………………………………………………………………….. 111
170. Security
171. General ……………………………………………………………………………………………………………………………. 112
172. LiveLink …………………………………………………………………………………………………………………………… 112
173. Maintenance
174. Introduction
175. General ……………………………………………………………………………………………………………………………. 113
176. Owner-Operator Support ……………………………………………………………………………………………………. 113
177. Service-Maintenance Agreements ………………………………………………………………………………………. 113
178. Obtaining Spare Parts ………………………………………………………………………………………………………. 114
179. Maintenance Safety
180. General ……………………………………………………………………………………………………………………………. 115
181. Fluids and Lubricants ……………………………………………………………………………………………………….. 116
182. Maintenance Schedules
183. General ……………………………………………………………………………………………………………………………. 120
184. How to Use the Maintenance Schedules …………………………………………………………………………….. 120
185. Maintenance Intervals ……………………………………………………………………………………………………….. 120
186. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 122
187. Functional Tests and Final Inspection …………………………………………………………………………………. 125
188. Maintenance Positions
189. General ……………………………………………………………………………………………………………………………. 127
190. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 127
191. Service Points
192. General ……………………………………………………………………………………………………………………………. 128
193. Access Apertures
194. General ……………………………………………………………………………………………………………………………. 133
195. Battery Cover …………………………………………………………………………………………………………………… 133
196. Engine Compartment Cover ………………………………………………………………………………………………. 133
197. Hydraulic Compartment Cover …………………………………………………………………………………………… 134
198. Tools
199. General ……………………………………………………………………………………………………………………………. 136
200. Toolbox ……………………………………………………………………………………………………………………………. 136
201. Lubrication
202. General ……………………………………………………………………………………………………………………………. 137
203. Preparation ………………………………………………………………………………………………………………………. 137
204. Attachments
205. General …………………………………………………………………………………………………………………………… 138
206. Body and Framework
207. General …………………………………………………………………………………………………………………………… 139
208. Slew Ring Bearings ………………………………………………………………………………………………………….. 139
209. Pivot Pins ………………………………………………………………………………………………………………………… 140
210. Operator Station
211. General …………………………………………………………………………………………………………………………… 142
212. Seat ………………………………………………………………………………………………………………………………… 142
213. Seat Belt …………………………………………………………………………………………………………………………. 142
214. Controls …………………………………………………………………………………………………………………………… 142
215. Engine
216. General …………………………………………………………………………………………………………………………… 143
217. Oil …………………………………………………………………………………………………………………………………… 143
218. Drive Belt ………………………………………………………………………………………………………………………… 145
219. Air Filter
220. General …………………………………………………………………………………………………………………………… 146
221. Pre-Cleaner ……………………………………………………………………………………………………………………… 146
222. Dust Valve ………………………………………………………………………………………………………………………. 146
223. Fuel System
224. General …………………………………………………………………………………………………………………………… 147
225. Tank ……………………………………………………………………………………………………………………………….. 148
226. Fuel Filter ………………………………………………………………………………………………………………………… 149
227. Water Separator ………………………………………………………………………………………………………………. 149
228. Cooling System
229. General …………………………………………………………………………………………………………………………… 152
230. Coolant ……………………………………………………………………………………………………………………………. 152
231. Cooling Pack …………………………………………………………………………………………………………………… 153
232. Tracks
233. General …………………………………………………………………………………………………………………………… 154
234. Steel ……………………………………………………………………………………………………………………………….. 155
235. Idler Wheels …………………………………………………………………………………………………………………….. 156
236. Rollers …………………………………………………………………………………………………………………………….. 156
237. Track Gearbox
238. Oil …………………………………………………………………………………………………………………………………… 157
239. Hydraulic System
240. General …………………………………………………………………………………………………………………………… 158
241. Services ………………………………………………………………………………………………………………………….. 159
242. Oil …………………………………………………………………………………………………………………………………… 159
243. Cylinder Rams …………………………………………………………………………………………………………………. 160
244. Electrical System
245. General …………………………………………………………………………………………………………………………… 161
246. Battery …………………………………………………………………………………………………………………………….. 161
247. Battery Isolator ………………………………………………………………………………………………………………… 162
248. Fuses ……………………………………………………………………………………………………………………………… 163
249. Relays …………………………………………………………………………………………………………………………….. 163
250. Window Washer ……………………………………………………………………………………………………………….. 164
251. Technical Data
252. Static Dimensions
253. Dimensions ………………………………………………………………………………………………………………………. 165
254. Weights …………………………………………………………………………………………………………………………… 165
255. Performance Dimensions
256. Excavator Arm Dimensions and Performance ………………………………………………………………………. 167
257. Driving Performance …………………………………………………………………………………………………………. 167
258. Fluids, Lubricants and Capacities
259. General ……………………………………………………………………………………………………………………………. 168
260. Coolant ……………………………………………………………………………………………………………………………. 168
261. Torque Values
262. General ……………………………………………………………………………………………………………….

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