JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150

JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150 - Image 2

JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150 - Image 3

JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150 - Image 4

JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150 - Image 5

jcb js145w js160w js175w js20 mh js200w js200 wastemaster operator manual 9821 7150 2

jcb js145w js160w js175w js20 mh js200w js200 wastemaster operator manual 9821 7150 3

JCB JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster Operator Manual 9821-7150

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7150
Number of Pages: 364
Size: 47.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS145W, JS160W, JS175W, JS20 MH, JS200W, JS200 Wastemaster

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
22. Optional Equipment and Attachments …………………………………………………………………………………… 10
23. Danger Zone ……………………………………………………………………………………………………………………… 10
24. Main Component Locations …………………………………………………………………………………………………. 10
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 12
27. Engine ………………………………………………………………………………………………………………………………. 13
28. Operator Protective Structure ………………………………………………………………………………………………. 13
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 16
31. Safety Label Identification ……………………………………………………………………………………………………. 16
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 19
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 20
36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 20
37. Cab Interior Light ……………………………………………………………………………………………………………….. 21
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 23
40. Road Lights ……………………………………………………………………………………………………………………….. 23
41. Rear Fog Lights …………………………………………………………………………………………………………………. 23
42. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
43. Work Lights ……………………………………………………………………………………………………………………….. 24
44. Park Brake ………………………………………………………………………………………………………………………… 24
45. Beacon ……………………………………………………………………………………………………………………………… 24
46. Seat Heater ……………………………………………………………………………………………………………………….. 24
47. Seat Ventilation ………………………………………………………………………………………………………………….. 24
48. Control Locks …………………………………………………………………………………………………………………….. 24
49. Excavator Arm Quickhitch …………………………………………………………………………………………………… 25
50. Reverse Fan ……………………………………………………………………………………………………………………… 25
51. Radio Mute ………………………………………………………………………………………………………………………… 25
52. Engine Stop Switch ……………………………………………………………………………………………………………. 25
53. Slew Lock …………………………………………………………………………………………………………………………. 25
54. Slew Smoothing …………………………………………………………………………………………………………………. 26
55. Front Lower Window Wiper …………………………………………………………………………………………………. 26
56. Cab Raise-Lower ……………………………………………………………………………………………………………….. 26
57. Operation
58. Introduction
59. General ……………………………………………………………………………………………………………………………… 27
60. Operating Safety
61. General ……………………………………………………………………………………………………………………………… 28
62. Worksite Safety ………………………………………………………………………………………………………………….. 30
63. Risk Assessment ……………………………………………………………………………………………………………….. 31
64. Walk-Around Inspection
65. General ……………………………………………………………………………………………………………………………… 33
66. Entering and Leaving the Operator Station
67. General ……………………………………………………………………………………………………………………………… 34
68. Emergency Exit ………………………………………………………………………………………………………………….. 39
69. Doors
70. Operator Door ……………………………………………………………………………………………………………………. 42
71. Windows
72. Front Window …………………………………………………………………………………………………………………….. 44
73. Side Window ……………………………………………………………………………………………………………………… 45
74. Sun Visor-Sunblind
75. Sunblind ……………………………………………………………………………………………………………………………. 47
76. Battery Isolator
77. General ……………………………………………………………………………………………………………………………… 49
78. Before Starting the Engine
79. General ……………………………………………………………………………………………………………………………… 50
80. Operator Seat
81. General ……………………………………………………………………………………………………………………………… 51
82. Suspension Seat ………………………………………………………………………………………………………………… 51
83. Heated Seat Controls …………………………………………………………………………………………………………. 53
84. Seat Ventilation Controls …………………………………………………………………………………………………….. 53
85. Seat Belt
86. General ……………………………………………………………………………………………………………………………… 54
87. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 54
88. Static Seat Belt ………………………………………………………………………………………………………………….. 55
89. Mirrors
90. General ……………………………………………………………………………………………………………………………… 57
91. Starting the Engine
92. General ……………………………………………………………………………………………………………………………… 62
93. Immobiliser ………………………………………………………………………………………………………………………… 63
94. Warming Up ………………………………………………………………………………………………………………………. 64
95. Stopping and Parking
96. General ……………………………………………………………………………………………………………………………… 66
97. Preparing for Travel
98. General ……………………………………………………………………………………………………………………………… 68
99. Preparing for Road Travel …………………………………………………………………………………………………… 68
100. Preparing for Worksite Travel ………………………………………………………………………………………………. 68
101. Beacon ……………………………………………………………………………………………………………………………… 71
102. Safety Equipment
103. General ……………………………………………………………………………………………………………………………… 73
104. Control Lock ………………………………………………………………………………………………………………………. 73
105. Drive Controls
106. Steering Wheel ………………………………………………………………………………………………………………….. 75
107. Steering Column ………………………………………………………………………………………………………………… 76
108. Accelerator Pedal ……………………………………………………………………………………………………………….. 76
109. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 77
110. Travel Speed Selector ………………………………………………………………………………………………………… 78
111. Service Brake Pedal …………………………………………………………………………………………………………… 78
112. Instruments
113. General ……………………………………………………………………………………………………………………………… 80
114. Instrument Panel ………………………………………………………………………………………………………………… 82
115. Getting the Machine Moving
116. General ……………………………………………………………………………………………………………………………. 103
117. Slopes
118. General ……………………………………………………………………………………………………………………………. 104
119. Driving on Slopes …………………………………………………………………………………………………………….. 104
120. Working on Slopes …………………………………………………………………………………………………………… 105
121. Driving the Machine
122. Towing Other Equipment …………………………………………………………………………………………………… 108
123. Operating Levers-Pedals
124. General ……………………………………………………………………………………………………………………………. 110
125. Control Layouts ………………………………………………………………………………………………………………… 110
126. Excavator Arm Controls …………………………………………………………………………………………………….. 110
127. Dozer Blade Controls ……………………………………………………………………………………………………….. 134
128. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 135
129. Lifting and Loading
130. General ……………………………………………………………………………………………………………………………. 139
131. Load Charts …………………………………………………………………………………………………………………….. 139
132. Overload Warning System …………………………………………………………………………………………………. 140
133. Working with the Excavator Arm
134. General ……………………………………………………………………………………………………………………………. 142
135. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 142
136. Lifting With the Excavator Arm …………………………………………………………………………………………… 142
137. Digging ……………………………………………………………………………………………………………………………. 143
138. Changing the Bucket Linkage ……………………………………………………………………………………………. 149
139. Dipper Stroke Limiter ………………………………………………………………………………………………………… 150
140. Working with the Dozer Blade
141. General ……………………………………………………………………………………………………………………………. 153
142. Dozing and Grading ………………………………………………………………………………………………………….. 153
143. Scraping and Cutting ………………………………………………………………………………………………………… 153
144. Backfilling ………………………………………………………………………………………………………………………… 153
145. Heating, Ventilating and Air-Conditioning (HVAC)
146. General ……………………………………………………………………………………………………………………………. 155
147. Air-Conditioning Controls …………………………………………………………………………………………………… 155
148. Power Sockets
149. Auxiliary Power Socket ……………………………………………………………………………………………………… 158
150. Fire Extinguisher
151. General ……………………………………………………………………………………………………………………………. 159
152. Moving a Disabled Machine
153. General ……………………………………………………………………………………………………………………………. 161
154. Getting the Machine Unstuck …………………………………………………………………………………………….. 161
155. Jump-Starting the Engine ………………………………………………………………………………………………….. 162
156. Retrieval ………………………………………………………………………………………………………………………….. 163
157. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 165
158. Lifting the Machine
159. General ……………………………………………………………………………………………………………………………. 167
160. Transporting the Machine
161. General ……………………………………………………………………………………………………………………………. 169
162. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 169
163. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 178
164. Operating Environment
165. General ……………………………………………………………………………………………………………………………. 180
166. Operating in Low Temperatures …………………………………………………………………………………………. 180
167. Operating in High Temperatures …………………………………………………………………………………………. 180
168. Cab Filters ……………………………………………………………………………………………………………………….. 181
169. Refuelling
170. General ……………………………………………………………………………………………………………………………. 182
171. Low Fuel Levels ……………………………………………………………………………………………………………….. 182
172. Filling the Tank …………………………………………………………………………………………………………………. 182
173. Attachments
174. Working with Attachments
175. Introduction ………………………………………………………………………………………………………………………. 185
176. Attachments for your Machine ……………………………………………………………………………………………. 185
177. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 186
178. Impact Protection ……………………………………………………………………………………………………………… 189
179. Direct-Mounted Attachments
180. General ……………………………………………………………………………………………………………………………. 190
181. Quickhitch
182. Excavator Arm Quickhitch …………………………………………………………………………………………………. 193
183. Buckets
184. General ……………………………………………………………………………………………………………………………. 200
185. Bucket Teeth ……………………………………………………………………………………………………………………. 200
186. Rototilt
187. General ……………………………………………………………………………………………………………………………. 202
188. Preservation and Storage
189. Cleaning
190. General ……………………………………………………………………………………………………………………………. 203
191. Preparation ………………………………………………………………………………………………………………………. 203
192. Checking For Damage
193. General ……………………………………………………………………………………………………………………………. 205
194. Storage
195. General ……………………………………………………………………………………………………………………………. 206
196. Put into Storage ……………………………………………………………………………………………………………….. 206
197. During Storage …………………………………………………………………………………………………………………. 206
198. Take out of Storage ………………………………………………………………………………………………………….. 207
199. Security
200. General ……………………………………………………………………………………………………………………………. 208
201. JCB Plantguard ………………………………………………………………………………………………………………… 208
202. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 208
203. LiveLink …………………………………………………………………………………………………………………………… 208
204. Anti-Vandal Guards …………………………………………………………………………………………………………… 208
205. Maintenance
206. Introduction
207. General ……………………………………………………………………………………………………………………………. 211
208. Owner-Operator Support ……………………………………………………………………………………………………. 211
209. Service-Maintenance Agreements ………………………………………………………………………………………. 212
210. Obtaining Spare Parts ………………………………………………………………………………………………………. 212
211. Maintenance Safety
212. General ……………………………………………………………………………………………………………………………. 213
213. Fluids and Lubricants ……………………………………………………………………………………………………….. 214
214. Maintenance Schedules
215. General ……………………………………………………………………………………………………………………………. 218
216. How to Use the Maintenance Schedules …………………………………………………………………………….. 218
217. Maintenance Intervals ……………………………………………………………………………………………………….. 218
218. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 220
219. Functional Tests and Final Inspection …………………………………………………………………………………. 223
220. Maintenance Positions
221. General ……………………………………………………………………………………………………………………………. 225
222. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 225
223. Service Points
224. General ……………………………………………………………………………………………………………………………. 227
225. Access Apertures
226. General ……………………………………………………………………………………………………………………………. 239
227. Battery Cover …………………………………………………………………………………………………………………… 239
228. Engine Compartment Cover ………………………………………………………………………………………………. 240
229. Hydraulic Compartment Cover …………………………………………………………………………………………… 241
230. Tools
231. General ……………………………………………………………………………………………………………………………. 244
232. Toolbox ……………………………………………………………………………………………………………………………. 244
233. Lubrication
234. General ……………………………………………………………………………………………………………………………. 245
235. Preparation ………………………………………………………………………………………………………………………. 245
236. Attachments
237. General …………………………………………………………………………………………………………………………… 246
238. Body and Framework
239. General …………………………………………………………………………………………………………………………… 247
240. Slew Ring Bearings ………………………………………………………………………………………………………….. 247
241. Pivot Pins ………………………………………………………………………………………………………………………… 248
242. Operator Station
243. General …………………………………………………………………………………………………………………………… 251
244. Operator Protective Structure …………………………………………………………………………………………….. 251
245. Seat ………………………………………………………………………………………………………………………………… 252
246. Seat Belt …………………………………………………………………………………………………………………………. 252
247. Controls …………………………………………………………………………………………………………………………… 253
248. Engine
249. General …………………………………………………………………………………………………………………………… 254
250. Oil …………………………………………………………………………………………………………………………………… 254
251. Drive Belt ………………………………………………………………………………………………………………………… 255
252. Air Filter
253. General …………………………………………………………………………………………………………………………… 256
254. Pre-Cleaner ……………………………………………………………………………………………………………………… 256
255. Dust Valve ………………………………………………………………………………………………………………………. 256
256. Fuel System
257. General …………………………………………………………….

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