JCB JS175W Operator Manual 9801-9470 - Image 2

JCB JS175W Operator Manual 9801-9470 - Image 3

JCB JS175W Operator Manual 9801-9470 - Image 4

JCB JS175W Operator Manual 9801-9470 - Image 5

JCB JS175W Operator Manual 9801-9470

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9470
Number of Pages: 188
Size: 13.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS175W

1. Safety Notices
2. Introduction ……………………………………………………………………………………….1
3. Introduction
4. About this Manual ………………………………………………………………………………3
5. Machine Model and Serial Number ………………………………………………….3
6. Using this Manual ………………………………………………………………………….3
7. Units of Measurement ……………………………………………………………………3
8. Left Side, Right Side ………………………………………………………………………3
9. Using the Machine …………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Wheeled Excavator ………………………………………………………….4
13. Component Locations ……………………………………………………………………4
14. Safety Check List ……………………………………………………………………………….6
15. Safety – Yours and Others ………………………………………………………………6
16. General Safety ……………………………………………………………………………..6
17. Operating Safety …………………………………………………………………………..8
18. Maintenance Safety ……………………………………………………………………….9
19. Safety Decals ……………………………………………………………………………..12
20. Identifying Your Machine …………………………………………………………………..19
21. Data Plate …………………………………………………………………………………..19
22. Typical Product Identification Number (PIN) ……………………………………19
23. Typical Engine Identification Number ……………………………………………..19
24. Machine Security ……………………………………………………………………………..20
25. JCB Plantguard …………………………………………………………………………..20
26. Operation
27. Introduction ……………………………………………………………………………………..21
28. Before Entering the Cab ……………………………………………………………………22
29. Entering and Leaving the Cab ……………………………………………………………23
30. Entering the Cab …………………………………………………………………………23
31. Leaving the Cab ………………………………………………………………………….23
32. Doors and Windows …………………………………………………………………………24
33. Opening and Closing the Door ………………………………………………………24
34. Opening and Closing the Front Upper Window ………………………………..24
35. Opening and Closing The Front Lower Window ……………………………….25
36. Door Sliding Window. …………………………………………………………………..25
37. Opening and Closing the Sunblind …………………………………………………26
38. Emergency Exit …………………………………………………………………………..26
39. Seat Controls …………………………………………………………………………………..27
40. Operators Seat-Console ……………………………………………………………….27
41. Operators Seat – Standard-Heated …………………………………………………27
42. Air Suspension Seat …………………………………………………………………….28
43. Steering Column ………………………………………………………………………………29
44. Adjusting the Steering Column ………………………………………………………29
45. Seat Belts ……………………………………………………………………………………….30
46. Static Seat Belt ……………………………………………………………………………30
47. Cab Layout ……………………………………………………………………………………..31
48. Location of Controls and Components ……………………………………………31
49. Driver Controls and Switches …………………………………………………………….33
50. Drive Controls ……………………………………………………………………………..33
51. Right Console ……………………………………………………………………………..34
52. Left Console ……………………………………………………………………………….36
53. Left Console Switch Panel ……………………………………………………………37
54. Multi Purpose Steering Column Switch …………………………………………..38
55. Monitor Panel ……………………………………………………………………………..39
56. Fascia Panel ……………………………………………………………………………….45
57. Emergency back-up switch …………………………………………………………..46
58. One Touch – Automatic Idle Switch …………………………………………………47
59. Heater-Air Conditioning Controls ……………………………………………………48
60. Radio (If fitted) …………………………………………………………………………….49
61. Cab Interior Lights ……………………………………………………………………….49
62. Overload Protection ………………………………………………………………………….50
63. Overload Warning System …………………………………………………………….50
64. Safety Equipment …………………………………………………………………………….51
65. Mirrors ……………………………………………………………………………………….51
66. Fire Extinguisher (If fitted) …………………………………………………………….52
67. Before Starting the Engine …………………………………………………………………53
68. Starting the Engine …………………………………………………………………………..54
69. Warming-Up ……………………………………………………………………………….55
70. Stopping and Parking the Machine ……………………………………………………..56
71. Stopping and Parking …………………………………………………………………..56
72. Emergency Stopping of the Engine ………………………………………………..57
73. Operating Environment ……………………………………………………………………..58
74. Operating in Cold Climates …………………………………………………………..58
75. Operating in a Cold Climate (Below 0°C) ………………………………………..58
76. Operating in a Hot Climate (Above 35°C) ……………………………………….59
77. Operating in Dusty or Sandy Areas ………………………………………………..59
78. Operating in Coastal Regions ……………………………………………………….59
79. Operating on Wet or Soft Ground …………………………………………………..59
80. Working with your Machine ……………………………………………………………….60
81. Operating Practices and Site Safety ………………………………………………60
82. Travel Mode ………………………………………………………………………………..62
83. Excavating Controls …………………………………………………………………….65
84. stabilisers (if fitted) ………………………………………………………………………70
85. Dozer (if fitted) …………………………………………………………………………….71
86. Bucket ……………………………………………………………………………………….72
87. Digging ………………………………………………………………………………………76
88. Pulling Out from Soft Ground ………………………………………………………..78
89. Lifting …………………………………………………………………………………………79
90. Refuelling ……………………………………………………………………………………….80
91. Fuel Level …………………………………………………………………………………..80
92. Filling the Tank ……………………………………………………………………………80
93. Petrol …………………………………………………………………………………………80
94. Refuelling Pump ………………………………………………………………………….81
95. Moving a Disabled Machine ………………………………………………………………82
96. Limp Mode ………………………………………………………………………………….82
97. Mechanical Engine RPM Override …………………………………………………82
98. Towing a Disabled Machine. ………………………………………………………………83
99. Preparing for Towing ……………………………………………………………………83
100. Transporting the Machine ………………………………………………………………….84
101. Lifting the Machine …………………………………………………………………………..86
102. Storage …………………………………………………………………………………………..87
103. Storage Sites ………………………………………………………………………………87
104. Putting into Storage ……………………………………………………………………..87
105. During Storage ……………………………………………………………………………87
106. Taking Out of Storage …………………………………………………………………..87
107. Anti-Vandalism Guards (option) ………………………………………………………….88
108. Unpacking the Guards ………………………………………………………………….88
109. Fitting the Guards ………………………………………………………………………..88
110. Removing the Guards ………………………………………………………………….89
111. Storing the Guards ………………………………………………………………………89
112. Maintenance
113. Service Requirements ………………………………………………………………………91
114. Introduction …………………………………………………………………………………91
115. Owner-Operator Support ………………………………………………………………91
116. Service-Maintenance Agreements …………………………………………………91
117. Obtaining Replacement Parts ………………………………………………………..92
118. Lifting Regulations – Inspections and Tests ……………………………………..92
119. Health and Safety …………………………………………………………………………….93
120. Lubricants …………………………………………………………………………………..93
121. Battery ……………………………………………………………………………………….95
122. First Aid – Electrolyte ……………………………………………………………………95
123. Service Schedules ……………………………………………………………………………97
124. Introduction …………………………………………………………………………………97
125. How to Use the Service Schedules ………………………………………………..97
126. Pre Start Cold Checks, Service Points and Fluid Levels ……………………98
127. Functional Test and Final Inspection …………………………………………….101
128. Service Intervals for Attachments …………………………………………………103
129. Periodic Replacement of Safety Related Components ……………………104
130. Lubricants and Capacities ……………………………………………………………….105
131. JS175W and Variants …………………………………………………………………105
132. Engine Lubrication Chart …………………………………………………………….106
133. Hydraulic Oil Chart …………………………………………………………………….106
134. Cleaning the Machine ……………………………………………………………………..107
135. Exterior …………………………………………………………………………………….107
136. Interior ……………………………………………………………………………………..107
137. Checking for Damage ……………………………………………………………………..108
138. Daily Checking ……………………………………………………………………………….109
139. Bolt and Nut Torque Specifications …………………………………………………… 111
140. JS175W and Variants ………………………………………………………………… 111
141. Checking the FOPS Structure …………………………………………………………. 113
142. Seat Belt ………………………………………………………………………………………. 114
143. Checking the Seat Belt Condition and Security ……………………………… 114
144. Greasing ………………………………………………………………………………………. 115
145. General Notes ………………………………………………………………………….. 115
146. Slew Ring Bearing …………………………………………………………………….. 115
147. Slew Ring Teeth and Slew Pinion ………………………………………………… 115
148. Greasing Points ………………………………………………………………………… 116
149. Tyres and Wheels ………………………………………………………………………….. 118
150. Tyre Inflation …………………………………………………………………………….. 118
151. Checking the Wheel Nut Tightness ……………………………………………… 118
152. Electrical System …………………………………………………………………………… 119
153. Battery …………………………………………………………………………………….. 119
154. Jump-Starting the Engine ……………………………………………………………121
155. Fuses ……………………………………………………………………………………….122
156. Engine ………………………………………………………………………………………….123
157. Checking the Oil Level ……………………………………………………………….123
158. Changing the Oil and Filter ………………………………………………………….123
159. Changing the Outer Air Filter Element ………………………………………….125
160. Changing the Inner Air Filter Element …………………………………………..126
161. Checking the Fan Belt Tension …………………………………………………….127
162. Fitting a New Fan Belt ………………………………………………………………..127
163. Checking the Coolant Level ………………………………………………………..128
164. Cleaning the Radiator and Oil Cooler ……………………………………………128
165. Changing The Coolant ……………………………………………………………….129
166. Coolant Mixtures ……………………………………………………………………….130
167. Fuel System …………………………………………………………………………………..131
168. Types of Fuel …………………………………………………………………………….131
169. Filling the Tank and Fuel Level Checking ………………………………………132
170. Petrol ……………………………………………………………………………………….132
171. Changing the Fuel Filter Element …………………………………………………133
172. Cleaning the Lift Pump Strainer ……………………………………………………133
173. Draining Fuel Tank Impurities ………………………………………………………134
174. Draining the Water Separator and Engine Fuel Filter ………………………135
175. Changing the Water Separator Filter …………………………………………….135
176. Bleeding the Fuel System …………………………………………………………..136
177. Hydraulic System ……………………………………………………………………………137
178. Checking the Fluid Level …………………………………………………………….137
179. Releasing Tank Pressure ……………………………………………………………138
180. Topping-up Fluid Level ……………………………………………………………….138
181. Changing the Fluid …………………………………………………………………….139
182. Draining Water and Sediment from the Hydraulic Tank ……………………139
183. Cleaning-Changing the Suction Strainer ……………………………………….140
184. Changing the Return Filter ………………………………………………………….140
185. Changing the Plexus Filter ………………………………………………………….141
186. Changing the Air Breather Element ………………………………………………142
187. Changing the Pilot Oil Filter …………………………………………………………142
188. Changing the Breaker In-line Filter ……………………………………………….143
189. Changing the Steering Line Filter …………………………………………………144
190. Changing the Drain Line Filter ……………………………………………………..144
191. Air Bleeding Procedures ……………………………………………………………..145
192. Gearboxes …………………………………………………………………………………….147
193. Checking the Slew Gearbox Oil Level …………………………………………..147
194. Changing the Slew Gearbox Oil Level ………………………………………….147
195. Checking the Drive Gearbox Oil Level ………………………………………….148
196. Changing the Drive Gearbox Oil ………………………………………………….148
197. Front Axle ……………………………………………………………………………………..149
198. Checking the Differential Oil Level ……………………………………………….149
199. Changing the Differential Oil ……………………………………………………….149
200. Checking the Hub Oil Level …………………………………………………………150
201. Changing the Hub Oil …………………………………………………………………151
202. Rear Axle ………………………………………………………………………………………152
203. Checking the Differential-Hub Oil Level …………………………………………152
204. Changing the Differential-Hub Oil …………………………………………………153
205. Windscreen ……………………………………………………………………………………154
206. Washers …………………………………………………………………………………..154
207. Troubleshooting ……………………………………………………………………………..155
208. Engine and Related Area ……………………………………………………………155
209. Monitor Display – Fault Messages ………………………………………………..158
210. Operations ………………………………………………………………………………..159
211. Hydraulic pump …………………………………………………………………………160
212. Working Attachments …………………………………………………………………161
213. Slew …………………………………………………………………………………………162
214. Hydraulic ram ……………………………………………………………………………162
215. Optional Attachments
216. Introduction ……………………………………………………………………………………163
217. Attachments For Your Machine ……………………………………………………163
218. Connecting Hydraulic Hoses ……………………………………………………………164
219. Operating Attachments ……………………………………………………………………165
220. Hydraulic Rockbreaker ……………………………………………………………………167
221. Preparation ……………………………………………………………………………….167
222. Operation and Maintenance ………………………………………………………..167
223. Hammer Speed Settings …………………………………………………………….168
224. Crusher …………………………………………………………………………………………169
225. General …………………………………………………………………………………….169
226. Preparation ……………………………………………………………………………….169
227. Weedcutter ……………………………………………………………………………………170
228. Operation ………………………………………………………………………………….170
229. Maintenance ……………………………………………………………………………..170
230. Specifications
231. Static Dimensions …………………………………………………………………………..171
232. JS175W – Monoboom …………………………………………………………………171
233. JS175W – Triple Articulated Boom ……………………………………………….172
234. Operating Weight ……………………………………………………………………………173
235. Tyre Pressures ………………………………………………………………………………174
236. Lifting (Craning) Regulations and Safe Working Loads ………………………..175
237. Lifting Regulations ……………………………………………………………………..175
238. Safe Working Loads …………………………………………………………………..175
239. Dig Depth Chart ……………………………………………………………………………..176
240. JS175W ……………………………………………………………………………………176
241. Noise ……………………………………………………………………………………………177
242. JS175W ……………………………………………………………………………………177
243. Vibration Data ………………………………………………………………………………..178
244. Introduction ……………………………………………………………………………….178
245. JS175W ……………………………………………………………………………………179

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