JCB JS200W Operator Handbook 9801-6880 - Image 2

JCB JS200W Operator Handbook 9801-6880 - Image 3

JCB JS200W Operator Handbook 9801-6880 - Image 4

JCB JS200W Operator Handbook 9801-6880 - Image 5

jcb js200w operator handbook 9801 6880 2

jcb js200w operator handbook 9801 6880 3

JCB JS200W Operator Handbook 9801-6880

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-6880
Number of Pages: 134
Size: 2.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS200W

1. INTRODUCTION
2. About this Handbook
3. Machine and Serial Numbers 1
4. Using this Handbook 1
5. Left and Right Hand Convention 1
6. Units of Measurement. 1
7. Service Contract 1
8. Safety First – Yours and Other People's 2
9. Safety First – Check List
10. General Safety 2
11. Operating Safety 3
12. Maintenance Safety 4
13. Safety Decals 6
14. Identifying Your Machine 8
15. OPERATION
16. Introduction 21
17. Before Entering the Cab 21
18. Entering and Leaving the Cab 22
19. Cab Door
20. Opening-Closing the Door 23
21. Cab Windows
22. Opening-Closing the Upper Front Window 24
23. Opening and Closing the Lower Front Window 25
24. Emergency Exit 25
25. Opening-Closing the Sunblind 25
26. Adjusting the Seat 26
27. Adjusting the Steering Column 27
28. Seat Belt
29. Fasten the Seatbelt 27
30. Release the Seatbelt 27
31. Adjusting the Seatbelt 27
32. Heater Controls 28
33. Cigar Lighter 28
34. Cab Radio 29
35. Cab Layout 30
36. Switches and Controls
37. Right Console 31
38. Left Console 35
39. Cab Light Switch 37
40. Multipurpose Steering Column Switch 38
41. Monitor Panel 39
42. Servo Controls Immobilisation 43
43. Driving Controls
44. Steering Wheel 44
45. Speed Controls 44
46. Travel Pedal 44
47. Foot Brake Pedal 45
48. Parking Brake Switch 45
49. Excavating Controls
50. Excavating 46
51. Operation 46
52. Boom and Bucket 47
53. Superstructure and Dipper 48
54. Other Controls
55. Horn Button 49
56. One Touch Idle Switch 49
57. Slew Lock Lever 49
58. Triple Articulated Boom Position Ram (if fitted) 50
59. Dozer Blade (if fitted) 50
60. Stabilisers (if fitted) 51
61. Attachments Control (if fitted) 52
62. Preparing for Road Travel 53
63. Before Starting the Engine 55
64. Starting the Engine
65. Normal Conditions 56
66. Cold Conditions 56
67. Jump Starting the Engine 57
68. Manual Engine Warm-up
69. After Starting 58
70. Warming-up Procedure 58
71. Cold Climate Warm-up 58
72. Stopping the Engine
73. Routine Stopping 59
74. Stopping Following Overheating 59
75. Parking the Machine 59
76. Operating Precautions
77. In Low Temperatures 60
78. In High Temperatures 60
79. In Dusty or Sandy Areas 60
80. In Coastal Regions 60
81. Cleaning the Machine 88
82. Checking for Damage 88
83. Seat Belt
84. Checking the Seat Belt Condition and Security 88
85. Greasing
86. Slew Ring Teeth and Slew Pinion 89
87. Slew Ring Bearing 89
88. Greasing (50 hours) 90
89. Greasing (General) 92
90. Tyres and Wheels
91. Tyre Inflation 93
92. Checking the Wheel Nut Torques 93
93. Engine Air Filter
94. Changing the Outer Element 94
95. Changing the Inner Element 95
96. Engine Oil and Filter
97. Checking the Oil Level – JCB Diesel 96
98. Changing the Oil and Filter – JCB Diesel 96
99. Checking the Oil Level – Isuzu 97
100. Changing the Oil and Filter – Isuzu 97
101. Engine Cooling System
102. Checking the Coolant Level 98
103. Coolant Mixtures 98
104. Changing the Coolant 99
105. Cleaning the Radiator and Oil Cooler 99
106. Adjusting the Fan Belt – JCB Diesel 100
107. Fitting a New Fan Belt – JCB Diesel 100
108. Adjusting the Fan Belt – Isuzu 101
109. Fitting a New Fan Belt – Isuzu 101
110. Fuel System
111. Types of Fuel 102
112. Filling the Tank 102
113. Draining Fuel Tank Impurities 103
114. Draining the Water Separator – JCB Diesel 103
115. Cleaning the Water Separator – JCB Diesel 103
116. Draining the Water Separator – Isuzu 103
117. Cleaning the Lift Pump Gauze – JCB Diesel 104
118. Draining the Filter – JCB Diesel 104
119. Changing the Filter Element – JCB Diesel 104
120. Prime the System – JCB Diesel 105
121. Changing the Fuel Filter Element – Isuzu 106
122. Prime the System – Isuzu 106
123. Hydraulic System
124. Checking the Fluid Level 107
125. Releasing Tank Pressure 107
126. Topping-up Fluid Level 107
127. Changing the Fluid 108
128. Changing the Return Filter Element 109
129. Cleaning-Changing the Suction Strainer 109
130. Changing the Nephron Filter 110
131. Changing the Air Breather Element 111
132. Transporting the Machine 61
133. Using your Machine
134. General 63
135. Installing a Bucket 64
136. Removing a Bucket 65
137. Connecting Hydraulic Hoses 66
138. Bucket Teeth 67
139. Removing Bucket Teeth 68
140. Fitting Bucket Teeth 68
141. Using the Attachments and Site Safety 69
142. Digging 71
143. Digging Near Walls 72
144. Digging on Slopes 72
145. Dumping into a Truck 72
146. Backfilling (with bucket) 72
147. Dozing-Grading (with bucket) 72
148. Scraping and Cutting (with bucket) 72
149. Backfilling (with blade) 72
150. Dozing-Grading (with blade) 72
151. Scraping and Cutting (with blade) 72
152. Lifting 73
153. Pulling Out From Soft Ground 74
154. Refuelling
155. Fuel Level 75
156. Filling the Tank 75
157. Refuelling Pump (optional) 75
158. Storage 76
159. Towing a Disabled Machine 77
160. MAINTENANCE
161. Service Contracts 81
162. Regular Maintenance and Lubrication Schedules
163. Initial Precautions for New Machine Usage 81
164. Every 10 Operating Hours or Daily 82
165. Every 50 Operating Hours or Weekly 82
166. Every 100 Operating Hours or 2-Weekly 83
167. Every 250 Operating Hours or Monthly 83
168. Every 500 Operating Hours or 3-Monthly 84
169. Every 1000 Operating Hours or 6-Monthly 84
170. Every 2000 Operating Hours or Yearly 84
171. Every 4000 Operating Hours or 2 Years 85
172. Every 5000 Operating Hours or 2 Years 6 Months 85
173. Revised Service Schedules – Rockbreaker
174. Crusher or Pulveriser Usage 86
175. Lubricants – Health and Safety
176. First Aid – Oil 87
177. Hygiene 87
178. Storage 87
179. Handling 87
180. Waste Disposal 87
181. Spillage 87v CONTENTS v
182. Draining Tank Impurities 111
183. Changing the Servo Oil Filter 112
184. Changing the Drain Line Filter Element 113
185. Changing the Steering Line Filter Element 113
186. Changing the Breaker In-line Filter (if fitted) 114
187. Air Bleeding Procedures 115
188. Gearboxes
189. Checking the Slew Gearbox Oil Level 117
190. Changing the Slew Gearbox Oil 117
191. Replenishing Slew Gearbox Grease 118
192. Checking the Drive Gearbox Oil Level 119
193. Changing the Drive Gearbox Oil 119
194. Front Axle
195. Checking the Differential Oil Level 120
196. Changing the Differential Oil 120
197. Checking the Hub Oil Level 121
198. Changing the Hub Oil 121
199. Rear Axle
200. Checking the Differential-Hub Oil Level 122
201. Changing the Differential-Hub Oil 122
202. Electrical System
203. Fuses 123
204. Battery
205. First Aid – Electrolyte 125
206. Checking the Electrolyte Level 125
207. Warning Symbols 126
208. Windscreen Washer 127
209. Obtaining Replacement Parts 127
210. Lubricants and Capacities 128
211. Component Location Diagrams 130
212. SPECIFICATIONS
213. Lifting (Craning) Regulations and
214. Safe Working Loads 141
215. Static Dimensions
216. JS200W 142
217. Shipping Weight 143
218. Tyre Pressures 143
219. Dig Depth Chart
220. JS200W 144
221. Noise and Vibration Data 145

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