JCB JS210, JS220, JS235 Operator Manual 9831-5600

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JCB JS210, JS220, JS235 Operator Manual 9831-5600

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5600
Number of Pages: 271
Size: 28.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS210, JS220, JS235

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
22. Optional Equipment and Attachments …………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Operator Protective Structure ………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 15
33. Interior Switches
34. Ignition Switch ……………………………………………………………………………………………………………………. 16
35. Cab Interior Light ……………………………………………………………………………………………………………….. 16
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 18
38. Work Lights ……………………………………………………………………………………………………………………….. 18
39. Seat Ventilation ………………………………………………………………………………………………………………….. 18
40. Control Locks …………………………………………………………………………………………………………………….. 18
41. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
42. Radio Mute ………………………………………………………………………………………………………………………… 19
43. Engine Stop Switch ……………………………………………………………………………………………………………. 19
44. Slew Lock …………………………………………………………………………………………………………………………. 19
45. Cushion …………………………………………………………………………………………………………………………….. 19
46. Window Washer …………………………………………………………………………………………………………………. 19
47. Window Wipers ………………………………………………………………………………………………………………….. 19
48. Front Lower Window Wiper …………………………………………………………………………………………………. 20
49. Operation
50. Introduction
51. General ……………………………………………………………………………………………………………………………… 21
52. Operating Safety
53. General ……………………………………………………………………………………………………………………………… 22
54. Worksite Safety ………………………………………………………………………………………………………………….. 24
55. Risk Assessment ……………………………………………………………………………………………………………….. 25
56. Walk-Around Inspection
57. General ……………………………………………………………………………………………………………………………… 27
58. Entering and Leaving the Operator Station
59. General ……………………………………………………………………………………………………………………………… 28
60. Emergency Exit ………………………………………………………………………………………………………………….. 30
61. Doors
62. Operator Door ……………………………………………………………………………………………………………………. 31
63. Windows
64. Front Window …………………………………………………………………………………………………………………….. 33
65. Side Window ……………………………………………………………………………………………………………………… 34
66. Sun Visor-Sunblind
67. Sunblind ……………………………………………………………………………………………………………………………. 36
68. Battery Isolator
69. General ……………………………………………………………………………………………………………………………… 38
70. Before Starting the Engine
71. General ……………………………………………………………………………………………………………………………… 39
72. Operator Seat
73. General ……………………………………………………………………………………………………………………………… 40
74. Suspension Seat ………………………………………………………………………………………………………………… 40
75. Heated Seat Controls …………………………………………………………………………………………………………. 42
76. Seat Ventilation Controls …………………………………………………………………………………………………….. 42
77. Seat Belt
78. General ……………………………………………………………………………………………………………………………… 43
79. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
80. Static Seat Belt ………………………………………………………………………………………………………………….. 44
81. Mirrors
82. General ……………………………………………………………………………………………………………………………… 46
83. Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 51
85. Immobiliser ………………………………………………………………………………………………………………………… 52
86. Warming Up ………………………………………………………………………………………………………………………. 53
87. Stopping and Parking
88. General ……………………………………………………………………………………………………………………………… 55
89. Preparing for Travel
90. General ……………………………………………………………………………………………………………………………… 56
91. Preparing for Worksite Travel ………………………………………………………………………………………………. 56
92. Beacon ……………………………………………………………………………………………………………………………… 57
93. Safety Equipment
94. General ……………………………………………………………………………………………………………………………… 58
95. Control Lock ………………………………………………………………………………………………………………………. 58
96. Drive Controls
97. Track Controls ……………………………………………………………………………………………………………………. 60
98. Travel Speed Selector ………………………………………………………………………………………………………… 61
99. Instruments
100. General ……………………………………………………………………………………………………………………………… 63
101. Instrument Panel ………………………………………………………………………………………………………………… 64
102. Getting the Machine Moving
103. General ……………………………………………………………………………………………………………………………… 86
104. Slopes
105. General ……………………………………………………………………………………………………………………………… 89
106. Driving on Slopes ………………………………………………………………………………………………………………. 89
107. Working on Slopes …………………………………………………………………………………………………………….. 91
108. Driving the Machine
109. General ……………………………………………………………………………………………………………………………… 93
110. Towing Other Equipment …………………………………………………………………………………………………….. 93
111. Operating Levers-Pedals
112. General ……………………………………………………………………………………………………………………………… 95
113. Control Layouts ………………………………………………………………………………………………………………….. 95
114. Excavator Arm Controls ………………………………………………………………………………………………………. 95
115. Dozer Blade Controls ……………………………………………………………………………………………………….. 103
116. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 103
117. Lifting and Loading
118. General ……………………………………………………………………………………………………………………………. 107
119. Load Charts …………………………………………………………………………………………………………………….. 107
120. Overload Warning System …………………………………………………………………………………………………. 108
121. Working with the Excavator Arm
122. General ……………………………………………………………………………………………………………………………. 110
123. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 110
124. Lifting With the Excavator Arm …………………………………………………………………………………………… 110
125. Digging ……………………………………………………………………………………………………………………………. 111
126. Changing the Bucket Linkage ……………………………………………………………………………………………. 116
127. Dipper Stroke Limiter ………………………………………………………………………………………………………… 117
128. Working with the Dozer Blade
129. General ……………………………………………………………………………………………………………………………. 120
130. Dozing and Grading ………………………………………………………………………………………………………….. 120
131. Scraping and Cutting ………………………………………………………………………………………………………… 120
132. Backfilling ………………………………………………………………………………………………………………………… 120
133. Heating, Ventilating and Air-Conditioning (HVAC)
134. General ……………………………………………………………………………………………………………………………. 122
135. Air-Conditioning Controls …………………………………………………………………………………………………… 122
136. Power Sockets
137. Auxiliary Power Socket ……………………………………………………………………………………………………… 125
138. Fire Extinguisher
139. General ……………………………………………………………………………………………………………………………. 126
140. Moving a Disabled Machine
141. General ……………………………………………………………………………………………………………………………. 128
142. Getting the Machine Unstuck …………………………………………………………………………………………….. 128
143. Jump-Starting the Engine ………………………………………………………………………………………………….. 129
144. Retrieval ………………………………………………………………………………………………………………………….. 130
145. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 130
146. Lifting the Machine
147. General ……………………………………………………………………………………………………………………………. 132
148. Transporting the Machine
149. General ……………………………………………………………………………………………………………………………. 134
150. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 134
151. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 137
152. Operating Environment
153. General ……………………………………………………………………………………………………………………………. 139
154. Operating in Low Temperatures …………………………………………………………………………………………. 139
155. Operating in High Temperatures …………………………………………………………………………………………. 139
156. Cab Filters ……………………………………………………………………………………………………………………….. 140
157. Refuelling
158. General ……………………………………………………………………………………………………………………………. 141
159. Low Fuel Levels ……………………………………………………………………………………………………………….. 141
160. Filling the Tank …………………………………………………………………………………………………………………. 141
161. Attachments
162. Working with Attachments
163. Introduction ………………………………………………………………………………………………………………………. 145
164. Attachments for your Machine ……………………………………………………………………………………………. 145
165. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 146
166. Impact Protection ……………………………………………………………………………………………………………… 149
167. Direct-Mounted Attachments
168. General ……………………………………………………………………………………………………………………………. 150
169. Quickhitch
170. Excavator Arm Quickhitch …………………………………………………………………………………………………. 153
171. Buckets
172. General ……………………………………………………………………………………………………………………………. 160
173. Bucket Teeth ……………………………………………………………………………………………………………………. 160
174. Preservation and Storage
175. Cleaning
176. General ……………………………………………………………………………………………………………………………. 165
177. Preparation ………………………………………………………………………………………………………………………. 165
178. Checking For Damage
179. General ……………………………………………………………………………………………………………………………. 167
180. Storage
181. General ……………………………………………………………………………………………………………………………. 168
182. Put into Storage ……………………………………………………………………………………………………………….. 168
183. During Storage …………………………………………………………………………………………………………………. 168
184. Take out of Storage ………………………………………………………………………………………………………….. 169
185. Security
186. General ……………………………………………………………………………………………………………………………. 170
187. LiveLink …………………………………………………………………………………………………………………………… 170
188. Anti-Vandal Guards …………………………………………………………………………………………………………… 170
189. Maintenance
190. Introduction
191. General ……………………………………………………………………………………………………………………………. 173
192. Owner-Operator Support ……………………………………………………………………………………………………. 173
193. Service-Maintenance Agreements ………………………………………………………………………………………. 174
194. Obtaining Spare Parts ………………………………………………………………………………………………………. 174
195. Maintenance Safety
196. General ……………………………………………………………………………………………………………………………. 175
197. Fluids and Lubricants ……………………………………………………………………………………………………….. 176
198. Maintenance Schedules
199. General ……………………………………………………………………………………………………………………………. 180
200. How to Use the Maintenance Schedules …………………………………………………………………………….. 180
201. Maintenance Intervals ……………………………………………………………………………………………………….. 180
202. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 181
203. Functional Tests and Final Inspection …………………………………………………………………………………. 184
204. Maintenance Positions
205. General ……………………………………………………………………………………………………………………………. 186
206. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 186
207. Service Points
208. General ……………………………………………………………………………………………………………………………. 187
209. Access Apertures
210. General ……………………………………………………………………………………………………………………………. 193
211. Battery Cover …………………………………………………………………………………………………………………… 193
212. Engine Compartment Cover ………………………………………………………………………………………………. 193
213. Hydraulic Compartment Cover …………………………………………………………………………………………… 194
214. Radiator Cover …………………………………………………………………………………………………………………. 195
215. Tools
216. General ……………………………………………………………………………………………………………………………. 197
217. Toolbox ……………………………………………………………………………………………………………………………. 197
218. Lubrication
219. General ……………………………………………………………………………………………………………………………. 198
220. Preparation ………………………………………………………………………………………………………………………. 198
221. Attachments
222. General …………………………………………………………………………………………………………………………… 199
223. Body and Framework
224. General …………………………………………………………………………………………………………………………… 200
225. Slew Ring Bearings ………………………………………………………………………………………………………….. 200
226. Pivot Pins ………………………………………………………………………………………………………………………… 201
227. Operator Station
228. General …………………………………………………………………………………………………………………………… 203
229. Operator Protective Structure …………………………………………………………………………………………….. 203
230. Seat ………………………………………………………………………………………………………………………………… 205
231. Seat Belt …………………………………………………………………………………………………………………………. 205
232. Controls …………………………………………………………………………………………………………………………… 206
233. Engine
234. General …………………………………………………………………………………………………………………………… 207
235. Oil …………………………………………………………………………………………………………………………………… 207
236. Drive Belt ………………………………………………………………………………………………………………………… 209
237. Air Filter
238. General …………………………………………………………………………………………………………………………… 210
239. Pre-Cleaner ……………………………………………………………………………………………………………………… 210
240. Dust Valve ………………………………………………………………………………………………………………………. 210
241. Fuel System
242. General …………………………………………………………………………………………………………………………… 211
243. Tank ……………………………………………………………………………………………………………………………….. 211
244. Fuel Filter ………………………………………………………………………………………………………………………… 212
245. Water Separator ………………………………………………………………………………………………………………. 213
246. Cooling System
247. General …………………………………………………………………………………………………………………………… 215
248. Coolant ……………………………………………………………………………………………………………………………. 215
249. Cooling Pack …………………………………………………………………………………………………………………… 216
250. Tracks
251. General …………………………………………………………………………………………………………………………… 217
252. Steel ……………………………………………………………………………………………………………………………….. 218
253. Idler Wheels …………………………………………………………………………………………………………………….. 219
254. Rollers …………………………………………………………………………………………………………………………….. 219
255. Track Gearbox
256. Oil …………………………………………………………………………………………………………………………………… 220
257. Hydraulic System
258. General …………………………………………………………………………………………………………………………… 221
259. Services ……………………………………………………..

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