JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3

JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3 - Image 2

JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3 - Image 3

JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3 - Image 4

JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3 - Image 5

jcb js210lc js220 tracked excavator operator manual 9821 3450 3 2

jcb js210lc js220 tracked excavator operator manual 9821 3450 3 3

JCB JS210LC, JS220 Tracked Excavator Operator Manual 9821-3450-3

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3450-3
Number of Pages: 212
Size: 11.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS210LC, JS220 Tracked Excavator

1. Important Information ……………………………………………………………………….. ix
2. The Operator Manual …………………………………………………………………… ix
3. Safety Warnings ………………………………………………………………………….. ix
4. Introduction
5. About this Manual ………………………………………………………………………………1
6. Machine Model and Serial Number ………………………………………………….1
7. Using this Manual ………………………………………………………………………….1
8. Left Side, Right Side ………………………………………………………………………1
9. Cross References ………………………………………………………………………….1
10. Machine Description …………………………………………………………………………..2
11. The JCB Tracked Excavator ……………………………………………………………2
12. Intended Use ………………………………………………………………………………..2
13. Component Location ……………………………………………………………………..3
14. Safety Check List ……………………………………………………………………………….5
15. Safety – Yours and Others ………………………………………………………………5
16. General Safety ……………………………………………………………………………..5
17. Operating Safety …………………………………………………………………………..7
18. Maintenance Safety ……………………………………………………………………..10
19. Safety Labels …………………………………………………………………………………..15
20. Introduction …………………………………………………………………………………15
21. Safety Label Identification …………………………………………………………….16
22. Part Numbers and Description …………………………………………………….18
23. Identifying Your Machine …………………………………………………………………..20
24. Machine Identification Plate ………………………………………………………….20
25. Typical Product Identification Number (PIN) ………………………………….20
26. Component Identification Plates …………………………………………………….21
27. Typical Engine Identification Number …………………………………………..21
28. Operation
29. Introduction ……………………………………………………………………………………..23
30. Before Entering the Cab ……………………………………………………………………24
31. Entering and Leaving the Cab ……………………………………………………………25
32. Standard Cab Machines ……………………………………………………………….25
33. Entering the Cab ……………………………………………………………………….25
34. Leaving the Cab ………………………………………………………………………..25
35. Doors and Windows …………………………………………………………………………26
36. Opening and Closing the Door ………………………………………………………26
37. Opening and Closing the Front Upper Window (JS210) ……………………26
38. Opening. ………………………………………………………………………………….26
39. Closing. ……………………………………………………………………………………26
40. Opening and Closing the Front Upper Window (JS220) ……………………27
41. Opening …………………………………………………………………………………..27
42. Closing …………………………………………………………………………………….27
43. Opening and Closing The Front Lower Window (JS210) …………………..27
44. Opening and Closing The Front Lower Window (JS220) …………………..28
45. Door Sliding Window (JS210) ……………………………………………………….28
46. Door Sliding Window (JS220) ……………………………………………………….29
47. Opening and Closing the Sunblind (JS210) …………………………………….29
48. Standard Sun Blind ……………………………………………………………………29
49. Opening and Closing the Sunblind …………………………………………………30
50. Standard Sun Blind (JS220) ……………………………………………………….30
51. Emergency Exit …………………………………………………………………………..30
52. Roof Hatch Window (JS220) …………………………………………………………31
53. Access to the Upper Structure ……………………………………………………………32
54. Standard Machines ………………………………………………………………………32
55. Seat Controls …………………………………………………………………………………..33
56. Introduction …………………………………………………………………………………33
57. Operators Seat-Console ……………………………………………………………….33
58. Operators Seat – Standard-Heated …………………………………………………33
59. Fore-Aft. …………………………………………………………………………………..33
60. Weight. …………………………………………………………………………………….33
61. Cushion Height-Angle. ……………………………………………………………….33
62. Backrest. ………………………………………………………………………………….33
63. Headrest (if fitted). …………………………………………………………………….33
64. Armrest. …………………………………………………………………………………..33
65. The Operator Manual. ………………………………………………………………..33
66. Heated seat (if fitted). ………………………………………………………………..33
67. Air Suspension Seat …………………………………………………………………….34
68. Raising-lowering the seat. …………………………………………………………..34
69. Seat Belts (If fitted) …………………………………………………………………………..35
70. Static Seat Belt ……………………………………………………………………………35
71. Fasten the Seat Belt ………………………………………………………………….35
72. Release the Seat Belt ………………………………………………………………..35
73. Adjusting the Seat Belt ………………………………………………………………35
74. Visibility Aids ……………………………………………………………………………………36
75. Mirrors ……………………………………………………………………………………….36
76. Introduction ………………………………………………………………………………36
77. Installation ………………………………………………………………………………..36
78. Adjusting the Mirror ……………………………………………………………………37
79. Checking the Field of Vision ……………………………………………………….37
80. Cab Layout ……………………………………………………………………………………..39
81. Components Key …………………………………………………………………………39
82. Drive Controls and Switches ……………………………………………………………..41
83. Drive Controls ……………………………………………………………………………..41
84. Track Controls …………………………………………………………………………..41
85. Switches …………………………………………………………………………………….42
86. Console Switches ……………………………………………………………………..42
87. Right Console ……………………………………………………………………………..43
88. Starter Switch ……………………………………………………………………………..45
89. Cab Interior Lights ……………………………………………………………………….45
90. Courtesy Light …………………………………………………………………………….46
91. Emergency Back-up Switch ………………………………………………………….46
92. Fascia Panel ……………………………………………………………………………….47
93. Instruments …………………………………………………………………………………48
94. Monitor Panel ……………………………………………………………………………48
95. Air Conditioning and Heater Controls (If fitted) …………………………………53
96. Heater Only Controls …………………………………………………………………53
97. Heater-Air Conditioning Controls (ATC) (If fitted) ……………………………53
98. Operating Levers-Pedals …………………………………………………………………..55
99. Excavating Controls …………………………………………………………………….55
100. ISO-SAE Controls ……………………………………………………………………..55
101. Boom and Bucket ……………………………………………………………………..56
102. Superstructure and Dipper ………………………………………………………….57
103. One Touch-Automatic Idle Switch ………………………………………………..58
104. Travel Speed Change Button ………………………………………………………..59
105. Operation Levers …………………………………………………………………………59
106. Slewing ………………………………………………………………………………………59
107. Optional Circuit Pedal (if fitted) ………………………………………………………60
108. ISO Operating Method …………………………………………………………………60
109. Safety Equipment …………………………………………………………………………….61
110. Servo Controls Immobilisation ……………………………………………………….61
111. Control Lock Lever ………………………………………………………………………61
112. Before Starting the Engine …………………………………………………………………62
113. Starting the Engine …………………………………………………………………………..63
114. Warming-Up ……………………………………………………………………………….64
115. Getting The Machine Moving ……………………………………………………………..65
116. Travelling ……………………………………………………………………………………65
117. Reversing …………………………………………………………………………………66
118. Stopping and Parking the Machine ……………………………………………………..67
119. Stopping and Parking …………………………………………………………………..67
120. Safety Practices ……………………………………………………………………………….68
121. Operating Practices and Site Safety ………………………………………………68
122. Clothing and Safety Equipment ……………………………………………………..68
123. Danger Zone ………………………………………………………………………………68
124. Log Moving-Handling ……………………………………………………………………68
125. Safety Practices ………………………………………………………………………….68
126. Working With the Excavator ………………………………………………………….70
127. Digging …………………………………………………………………………………….70
128. Bucket ……………………………………………………………………………………….71
129. Backfilling …………………………………………………………………………………..73
130. Lifting (Object Handling) ……………………………………………………………….73
131. Introduction ………………………………………………………………………………73
132. Lifting With the Excavator …………………………………………………………..74
133. Safe Working Loads …………………………………………………………………..75
134. Travelling with a Load (Pick and Carry) …………………………………………..75
135. Dumping into a Truck …………………………………………………………………76
136. Use of Machines on Gradients and Slopes ……………………………………..77
137. Travelling on Slopes ………………………………………………………………….77
138. Working on Slopes …………………………………………………………………….79
139. Pulling out of Soft Ground …………………………………………………………….80
140. Water …………………………………………………………………………………………81
141. Towing Other Equipment ………………………………………………………………82
142. Machine Stability …………………………………………………………………………82
143. Reducing Wear ……………………………………………………………………………83
144. Operating Environment ……………………………………………………………………..86
145. Maintenance in Cold Climates ……………………………………………………….86
146. On Completion of Work ………………………………………………………………86
147. Operating in a Cold Climate (Below 0°C) ………………………………………..86
148. Operating in a Hot Climate (Above 35°C) ……………………………………….86
149. Operating in Dusty or Sandy Areas ………………………………………………..87
150. Operating in Coastal Regions ……………………………………………………….87
151. Operating on Wet or Soft Ground …………………………………………………..87
152. Cab Filters ………………………………………………………………………………….87
153. Refuelling the Machine ……………………………………………………………………..88
154. Low Fuel Levels ………………………………………………………………………….88
155. Filling the Tank ……………………………………………………………………………88
156. Fuel Level …………………………………………………………………………………..89
157. Refuelling Pump (if fitted) ……………………………………………………………..90
158. Moving a Disabled Machine ………………………………………………………………91
159. Lowering the Boom in an Emergency …………………………………………….91
160. Retrieval …………………………………………………………………………………….91
161. Transporting the Machine ………………………………………………………………….92
162. Lifting The Machine ………………………………………………………………………….94
163. JS210, JS220 Machines ……………………………………………………………….94
164. Storage of the Machine …………………………………………………………………….96
165. Introduction …………………………………………………………………………………96
166. Storage Area ………………………………………………………………………………96
167. Prepare the Machine for Storage …………………………………………………..96
168. Put the Machine into Storage ………………………………………………………..96
169. During Storage ……………………………………………………………………………96
170. Take the Machine Out of Storage …………………………………………………..97
171. Routine Maintenance
172. Service Requirements ………………………………………………………………………99
173. Introduction …………………………………………………………………………………99
174. Owner-Operator Support ………………………………………………………………99
175. Service-Maintenance Agreements …………………………………………………99
176. Fit for Purpose Tests for Lifting Equipment ………………………………………99
177. Obtaining Replacement Parts ………………………………………………………100
178. Health and Safety …………………………………………………………………………..101
179. Lubricants …………………………………………………………………………………101
180. Introduction …………………………………………………………………………….101
181. Hygiene ………………………………………………………………………………….101
182. Storage ………………………………………………………………………………….101
183. Waste Disposal ……………………………………………………………………….101
184. Handling …………………………………………………………………………………101
185. First Aid – Oil …………………………………………………………………………..102
186. Spillage ………………………………………………………………………………….102
187. Fires ………………………………………………………………………………………102
188. Battery ……………………………………………………………………………………..103
189. Warning Symbols …………………………………………………………………….104
190. First Aid – Electrolyte ………………………………………………………………..104
191. Service Schedules ………………………………………………………………………….105
192. Introduction ……………………………………………………………………………….105
193. How to Use the Service Schedules ………………………………………………105
194. Calendar Equivalents …………………………………………………………………105
195. Pre Start Cold Checks, Service Points and Fluid Levels ………………….106
196. Functional Test and Final Inspection …………………………………………….109
197. Service Intervals for Attachments ………………………………………………… 110
198. Periodic Replacement of Safety Related Components …………………… 111
199. Fluids, Lubricants and Capacities …………………………………………………….. 112
200. JS210, JS220 …………………………………………………………………………… 112
201. Engine Lubrication Chart ……………………………………………………………. 113
202. Hydraulic Oil Chart ……………………………………………………………………. 113
203. Typical Lubrication Chart ……………………………………………………………. 114
204. Coolant Mixtures ………………………………………………………………………. 115
205. Fuel ………………………………………………………………………………………… 116
206. Introduction ……………………………………………………………………………. 116
207. Recommended Fuel Specification …………………………………………….. 116
208. Fatty Acid Methyl Ester Fuels as a replacement for Diesel Fuels ….. 116
209. Tools ……………………………………………………………………………………………. 118
210. Carrying Tools onto the Machine …………………………………………………. 118
211. Locations ………………………………………………………………………………. 118
212. Prepare the Machine for Maintenance ……………………………………………… 119
213. Introduction ………………………………………………………………………………. 119
214. How to Make the Machine Safe (Excavator Lowered) ……………………. 119
215. Cleaning the Machine ……………………………………………………………………..120
216. Introduction ……………………………………………………………………………….120
217. Detergents ……………………………………………………………………………..120
218. Pressure Washing and Steam Cleaning ……………………………………..120
219. Preparing the Machine for Cleaning ……………………………………………..120
220. Cleaning the Machine …………………………………………………………………121
221. Exterior ………………………………………………………………………………….121
222. Interior ……………………………………………………………………………………121
223. Cleaning the Tracks ……………………………………………………………………121
224. Cleaning the Radiator and Oil Cooler ……………………………………………121
225. Daily Checking ……………………………………………………………………………….122
226. Greasing ……………………………………………………………………………………….124
227. Introduction ……………………………………………………………………………….124
228. Slew Ring Bearing ……………………………………………………………………..124
229. Slew Ring Teeth and Slew Pinion …………………………………………………124
230. Greasing Points …………………………………………………………………………125
231. Electrical System ……………………………………………………………………………127
232. Battery ……………………………………………………………………………………..127
233. Checking the Battery Electrolyte Level ………………………………………….127
234. Battery Disconnection-Replacement …………………………………………….127
235. Terminal Cleaning ………………………………………………………………………128
236. Jump-Starting the Engine ……………………………………………………………129
237. Fuses ……………………………………………………………………………………….130
238. Fuse Identification ……………………………………………………………………130
239. Relay Identification ………………………………………………………………….130
240. Fuses and Relays – Battery Bay ………………………………………………..131
241. Fuse Identification ……………………………………………………………………131
242. Relay Identification ………………………………………………………………….131
243. Bolt and Nut Torque Specifications ……………………………………………………132
244. Engine ………………………………………………………………………………………….135
245. Oil and Filter ……………………………………………………………………………..135
246. Checking the Oil Level ……………………………………………………………..135
247. Changing the Oil and Filter ……………………………………………………….135
248. Cleaning the Radiator and Oil Cooler ……………………………………………136
249. Changing The Coolant ……………………………………………………………….136
250. Checking the Coolant Level ………………………………………………………..137
251. Changing the Outer Air Filter Element ………………………………………….138
252. Changing the Inner Air Filter Element …………………………………………..139
253. Fan Belt ……………………………………………………………………………………140
254. Checking the Fan Belt Tension ………………………………………………….140
255. Fitting a New Fan Belt ……………………………………………………………..140
256. Front End Accessory Drive Belt …………………………………………………..140
257. Introduction …………………………………………………………………………….140
258. Inspecting the Drive Belt …………………………………………………………..141
259. Changing the Drive Belt ……………………………………………………………141
260. Fuel System …………………………………………………………………………………..142
261. Introduction ……………………………………………………………………………….142
262. Draining Fuel Tank Impurities ………………………………………………………142
263. Draining the Primary Fuel Filter-Sedimenter ………………………………….143
264. Changing the Primary Fuel Filter-Sedimenter Element ……………………144
265. Draining the Main Fuel Filter-Sedimenter ………………………………………145
266. Changing the Main Fuel Filter-Sedimenter Element ………………………..146
267. Draining the Engine Fuel Filter-Sedimenter …………………………………..147
268. Changing the Engine Fuel Filter-Sedimenter Element …………………….148
269. Bleeding the System ………………………………………………………………….149
270. Electronic Fuel Injection System ………………………………………………..149
271. Hydraulic System ……………………………………………………………………………150
272. Checking the Fluid Level …………………………………………………………….150
273. Releasing Tank Pressure ……………………………………………………………151
274. Releasing the Hydraulic Pressure ………………………………………………..151
275. Oil and Filters ……………………………………………………………………………152
276. Checking the Fluid Level ………………………………………………………….152
277. Topping-up Fluid Level ……………………………………………………………..152
278. Changing the Fluid …………………………………………………………………..153
279. Cleaning-Changing the Suction Strainer ……………………………………..154
280. Changing the Return Filter ………………………………………………………..155
281. Changing the Plexus Filter ………………………………………………………..156
282. Changing the Air Breather Element ……………………………………………157
283. Changing the Pilot Oil Filter ………………………………………………………158
284. Changing the Breaker In-line Filter (If fitted) ………………………………..159
285. Changing the Drain Line Filter …………………………………………………..159
286. Draining Water and Sediment from the Hydraulic Tank ……………………160

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