JCB JS85 Operator Manual 9821-7100 - Image 2

JCB JS85 Operator Manual 9821-7100 - Image 3

JCB JS85 Operator Manual 9821-7100 - Image 4

JCB JS85 Operator Manual 9821-7100 - Image 5

JCB JS85 Operator Manual 9821-7100

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7100
Number of Pages: 228
Size: 21.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS85

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Machine Model and Serial Number ………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 2
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 3
13. About the Machine
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Product Compliance ……………………………………………………………………………………………………………… 5
17. Machine Description
18. General ……………………………………………………………………………………………………………………………….. 6
19. Intended Use ……………………………………………………………………………………………………………………….. 6
20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
22. Danger Zone ……………………………………………………………………………………………………………………….. 6
23. Main Component Locations …………………………………………………………………………………………………… 7
24. Machine and Component Identification
25. Machine ………………………………………………………………………………………………………………………………. 8
26. Engine ………………………………………………………………………………………………………………………………… 9
27. Operator Protective Structure ………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 15
33. Doors
34. Operator Door ……………………………………………………………………………………………………………………. 16
35. Windows
36. Front Window …………………………………………………………………………………………………………………….. 17
37. Side Window ……………………………………………………………………………………………………………………… 18
38. Sun Visor-Sunblind
39. Sunblind ……………………………………………………………………………………………………………………………. 20
40. Operator Seat
41. General ……………………………………………………………………………………………………………………………… 22
42. Suspension Seat ………………………………………………………………………………………………………………… 22
43. Seat Belt
44. General ……………………………………………………………………………………………………………………………… 24
45. Static Seat Belt ………………………………………………………………………………………………………………….. 24
46. Mirrors
47. General ……………………………………………………………………………………………………………………………… 26
48. Drive Controls
49. Track Controls ……………………………………………………………………………………………………………………. 29
50. Travel Speed Selector ………………………………………………………………………………………………………… 30
51. Console Switches
52. General ……………………………………………………………………………………………………………………………… 32
53. Work Lights ……………………………………………………………………………………………………………………….. 32
54. Beacon ……………………………………………………………………………………………………………………………… 32
55. Control Locks …………………………………………………………………………………………………………………….. 32
56. Radio Mute ………………………………………………………………………………………………………………………… 33
57. Engine Stop Switch ……………………………………………………………………………………………………………. 33
58. Slew Lock …………………………………………………………………………………………………………………………. 33
59. Window Washer …………………………………………………………………………………………………………………. 33
60. Window Wipers ………………………………………………………………………………………………………………….. 33
61. Interior Switches
62. Ignition Switch ……………………………………………………………………………………………………………………. 34
63. Cab Interior Light ……………………………………………………………………………………………………………….. 34
64. Power Sockets
65. Auxiliary Power Socket ……………………………………………………………………………………………………….. 36
66. Instruments
67. General ……………………………………………………………………………………………………………………………… 37
68. Instrument Panel ………………………………………………………………………………………………………………… 38
69. Heating, Ventilating and Air-Conditioning (HVAC)
70. General ……………………………………………………………………………………………………………………………… 51
71. Air-Conditioning Controls …………………………………………………………………………………………………….. 51
72. Operating Levers-Pedals
73. General ……………………………………………………………………………………………………………………………… 54
74. Control Layouts ………………………………………………………………………………………………………………….. 54
75. Excavator Arm Controls ………………………………………………………………………………………………………. 54
76. Dozer Blade Controls …………………………………………………………………………………………………………. 58
77. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 59
78. Battery Isolator
79. General ……………………………………………………………………………………………………………………………… 61
80. Fire Extinguisher
81. General ……………………………………………………………………………………………………………………………… 62
82. Operation
83. Introduction
84. General ……………………………………………………………………………………………………………………………… 65
85. Operating Safety
86. General ……………………………………………………………………………………………………………………………… 66
87. Worksite Safety ………………………………………………………………………………………………………………….. 68
88. Risk Assessment ……………………………………………………………………………………………………………….. 68
89. Walk-Around Inspection
90. General ……………………………………………………………………………………………………………………………… 70
91. Entering and Leaving the Operator Station
92. General ……………………………………………………………………………………………………………………………… 71
93. Emergency Exit ………………………………………………………………………………………………………………….. 73
94. Before Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 74
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 76
98. Immobilizer ………………………………………………………………………………………………………………………… 77
99. Warming Up ………………………………………………………………………………………………………………………. 78
100. Stopping and Parking the Machine
101. General ……………………………………………………………………………………………………………………………… 80
102. Preparing the Machine for Travel
103. General ……………………………………………………………………………………………………………………………… 81
104. Preparing for Worksite Travel ………………………………………………………………………………………………. 81
105. Beacon ……………………………………………………………………………………………………………………………… 82
106. Machine Locks
107. General ……………………………………………………………………………………………………………………………… 83
108. Control Lock ………………………………………………………………………………………………………………………. 83
109. Getting the Machine Moving
110. General ……………………………………………………………………………………………………………………………… 85
111. Driving the Machine
112. General ……………………………………………………………………………………………………………………………… 88
113. Towing Other Equipment …………………………………………………………………………………………………….. 89
114. Lifting and Loading
115. General ……………………………………………………………………………………………………………………………… 90
116. Load Charts ………………………………………………………………………………………………………………………. 90
117. Overload Warning System …………………………………………………………………………………………………… 91
118. Working with the Excavator Arm
119. General ……………………………………………………………………………………………………………………………… 93
120. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
121. Lifting With the Excavator Arm …………………………………………………………………………………………….. 93
122. Digging ……………………………………………………………………………………………………………………………… 94
123. Checking the Bucket Linkage ………………………………………………………………………………………………. 99
124. Working with the Dozer Blade
125. General ……………………………………………………………………………………………………………………………. 101
126. Dozing and Grading ………………………………………………………………………………………………………….. 101
127. Scraping and Cutting ………………………………………………………………………………………………………… 101
128. Backfilling ………………………………………………………………………………………………………………………… 101
129. Use of Machines on Slopes
130. General ……………………………………………………………………………………………………………………………. 103
131. Driving on Slopes …………………………………………………………………………………………………………….. 103
132. Working on Slopes …………………………………………………………………………………………………………… 105
133. Moving a Disabled Machine
134. General ……………………………………………………………………………………………………………………………. 107
135. Getting the Machine Unstuck …………………………………………………………………………………………….. 107
136. Jump-Starting the Engine ………………………………………………………………………………………………….. 108
137. Retrieval ………………………………………………………………………………………………………………………….. 109
138. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 109
139. Lifting the Machine
140. General ……………………………………………………………………………………………………………………………. 111
141. Transporting the Machine
142. General ……………………………………………………………………………………………………………………………. 113
143. Loading a Machine onto the Transporting Vehicle-Trailer ………………………………………………………. 113
144. Unloading a Machine from the Transporting Vehicle-Trailer ……………………………………………………. 116
145. Operating Environment
146. General ……………………………………………………………………………………………………………………………. 118
147. Operating in Low Temperatures …………………………………………………………………………………………. 118
148. Operating in High Temperatures …………………………………………………………………………………………. 118
149. Cab Filters ……………………………………………………………………………………………………………………….. 119
150. Refuelling the Machine
151. General ……………………………………………………………………………………………………………………………. 120
152. Low Fuel Levels ……………………………………………………………………………………………………………….. 120
153. Filling the Tank …………………………………………………………………………………………………………………. 120
154. Attachments
155. Working with Attachments
156. Introduction ………………………………………………………………………………………………………………………. 123
157. Attachments for your Machine ……………………………………………………………………………………………. 123
158. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 124
159. Impact Protection ……………………………………………………………………………………………………………… 127
160. Direct-Mounted Attachments
161. General ……………………………………………………………………………………………………………………………. 128
162. Buckets
163. General ……………………………………………………………………………………………………………………………. 131
164. Bucket Teeth ……………………………………………………………………………………………………………………. 131
165. Preservation and Storage
166. Cleaning the Machine
167. General ……………………………………………………………………………………………………………………………. 135
168. Preparing the Machine ……………………………………………………………………………………………………… 135
169. Checking For Damage
170. General ……………………………………………………………………………………………………………………………. 137
171. Storage of the Machine
172. General ……………………………………………………………………………………………………………………………. 138
173. Put the Machine into Storage …………………………………………………………………………………………….. 138
174. During Storage …………………………………………………………………………………………………………………. 138
175. Take the Machine out of Storage ……………………………………………………………………………………….. 139
176. Machine Security
177. General ……………………………………………………………………………………………………………………………. 140
178. JCB Plantguard ………………………………………………………………………………………………………………… 140
179. LiveLink …………………………………………………………………………………………………………………………… 140
180. Maintenance
181. Introduction
182. General ……………………………………………………………………………………………………………………………. 141
183. Owner-Operator Support ……………………………………………………………………………………………………. 141
184. Service-Maintenance Agreements ………………………………………………………………………………………. 141
185. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
186. Maintenance Safety
187. General ……………………………………………………………………………………………………………………………. 143
188. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
189. Maintenance Schedules
190. General ……………………………………………………………………………………………………………………………. 147
191. How to Use the Maintenance Schedules …………………………………………………………………………….. 147
192. Maintenance Intervals ……………………………………………………………………………………………………….. 147
193. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
194. Functional Tests and Final Inspection …………………………………………………………………………………. 152
195. Maintenance Positions
196. General ……………………………………………………………………………………………………………………………. 154
197. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 154
198. Service Points
199. General ……………………………………………………………………………………………………………………………. 155
200. Access Apertures
201. General ……………………………………………………………………………………………………………………………. 161
202. Battery Cover …………………………………………………………………………………………………………………… 161
203. Engine Compartment Cover ………………………………………………………………………………………………. 162
204. Hydraulic Compartment Cover …………………………………………………………………………………………… 163
205. Tools
206. General ……………………………………………………………………………………………………………………………. 164
207. Toolbox ……………………………………………………………………………………………………………………………. 164
208. Lubrication
209. General ……………………………………………………………………………………………………………………………. 165
210. Preparing the Machine ……………………………………………………………………………………………………… 165
211. Attachments
212. General …………………………………………………………………………………………………………………………… 166
213. Body and Framework
214. General …………………………………………………………………………………………………………………………… 167
215. Slew Ring Bearings ………………………………………………………………………………………………………….. 167
216. Pivot Pins ………………………………………………………………………………………………………………………… 168
217. Operator Station
218. General …………………………………………………………………………………………………………………………… 170
219. Operator Protective Structure …………………………………………………………………………………………….. 170
220. Seat Belt …………………………………………………………………………………………………………………………. 171
221. Controls …………………………………………………………………………………………………………………………… 171
222. Engine
223. General …………………………………………………………………………………………………………………………… 172
224. Oil …………………………………………………………………………………………………………………………………… 172
225. Drive Belt ………………………………………………………………………………………………………………………… 173
226. Air Filter
227. General …………………………………………………………………………………………………………………………… 174
228. Fuel System
229. General …………………………………………………………………………………………………………………………… 175
230. Tank ……………………………………………………………………………………………………………………………….. 176
231. Water Separator ………………………………………………………………………………………………………………. 177
232. Cooling System
233. General …………………………………………………………………………………………………………………………… 179
234. Coolant ……………………………………………………………………………………………………………………………. 179
235. Cooling Pack …………………………………………………………………………………………………………………… 180
236. Tracks
237. General …………………………………………………………………………………………………………………………… 181
238. Steel ……………………………………………………………………………………………………………………………….. 182
239. Idler Wheels …………………………………………………………………………………………………………………….. 183
240. Rollers …………………………………………………………………………………………………………………………….. 183
241. Track Gearbox
242. Oil …………………………………………………………………………………………………………………………………… 184
243. Hydraulic System
244. General …………………………………………………………………………………………………………………………… 185
245. Services ………………………………………………………………………………………………………………………….. 186
246. Oil …………………………………………………………………………………………………………………………………… 186
247. Cylinder Rams …………………………………………………………………………………………………………………. 187
248. Electrical System
249. General …………………………………………………………………………………………………………………………… 188
250. Battery …………………………………………………………………………………………………………………………….. 188
251. Battery Isolator ………………………………………………………………………………………………………………… 189
252. Fuses ……………………………………………………………………………………………………………………………… 190
253. Relays …………………………………………………………………………………………………………………………….. 191
254. Window Washer ……………………………………………………………………………………………………………….. 191
255. Miscellaneous
256. Fire Extinguisher ………………………………………………………………………………………………………………. 193
257. Technical Data
258. Machine Static Dimensions
259. General ……………………………………………………………………………………………………………………………. 195
260. Dimensions ………………………………………………………………………………………………………………………. 195

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