JCB JZ Auto Range - Tracked Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6800

JCB JZ Auto Range - Tracked Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6800 - Image 2

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JCB JZ Auto Range - Tracked Excavators - Tier 3 Isuzu Engine Operator Manual 9811-6800 - Image 5

jcb jz auto range tracked excavators tier 3 isuzu engine operator manual 9811 6800 2

jcb jz auto range tracked excavators tier 3 isuzu engine operator manual 9811 6800 3

JCB JZ Auto Range – Tracked Excavators – Tier 3 Isuzu Engine Operator Manual 9811-6800

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6800
Number of Pages: 271
Size: 50.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JZ Auto Range – Tracked Excavators – Tier 3 Isuzu Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………4
10. Cross References ………………………………………………………………………….4
11. Machine Description …………………………………………………………………………..5
12. The JCB Tracked Excavator ……………………………………………………………5
13. Intended Use ………………………………………………………………………………..5
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Part Numbers and Description ………………………………………………………21
24. Identifying Your Machine …………………………………………………………………..23
25. Machine Identification Plate ………………………………………………………….23
26. Component Identification Plates …………………………………………………….24
27. Machine Security ……………………………………………………………………………..25
28. Introduction …………………………………………………………………………………25
29. JCB Plantguard …………………………………………………………………………..25
30. Construction Equipment Security And Registration Scheme (CESAR) .25
31. LiveLink ……………………………………………………………………………………..25
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Standard Cab Machines ……………………………………………………………….29
37. Two Man Cab ……………………………………………………………………………..30
38. Emergency Exit …………………………………………………………………………..31
39. Doors and Windows …………………………………………………………………………32
40. Opening and Closing the Door ………………………………………………………32
41. Opening and Closing the Front Upper Window ………………………………..33
42. Opening and Closing The Front Lower Window ……………………………….33
43. Door Sliding Window. …………………………………………………………………..34
44. Opening and Closing the Sunblind …………………………………………………34
45. Seat Controls …………………………………………………………………………………..35
46. Introduction …………………………………………………………………………………35
47. Operators Seat-Console ……………………………………………………………….35
48. Operators Seat – Standard-Heated …………………………………………………35
49. Air Suspension Seat …………………………………………………………………….36
50. Seat Belts (if fitted) …………………………………………………………………………..37
51. Static Seat Belt ……………………………………………………………………………37
52. Visibility Aids ……………………………………………………………………………………38
53. Mirrors ……………………………………………………………………………………….38
54. Cab Layout ……………………………………………………………………………………..42
55. Components Key …………………………………………………………………………42
56. Drive Controls, Switches and Instruments ……………………………………………44
57. Drive Controls ……………………………………………………………………………..44
58. Switches …………………………………………………………………………………….45
59. Instruments …………………………………………………………………………………53
60. Air Conditioning and Heater Controls ……………………………………………..58
61. Operating Levers-Pedals …………………………………………………………………..60
62. Excavating Controls …………………………………………………………………….60
63. Travel Speed Change Button ………………………………………………………..66
64. Operation Levers …………………………………………………………………………66
65. Optional Circuit Pedal (if fitted) ………………………………………………………67
66. ISO Operating Method …………………………………………………………………67
67. Safety Equipment …………………………………………………………………………….68
68. Control Locks ……………………………………………………………………………..68
69. Dipper Stroke Limiter (If fitted) ……………………………………………………….69
70. Overload Warning System …………………………………………………………….71
71. Before Starting the Engine …………………………………………………………………73
72. Starting the Engine …………………………………………………………………………..74
73. Warming-Up ……………………………………………………………………………….75
74. JCB Immobiliser System ………………………………………………………………75
75. Getting the Machine Moving ………………………………………………………………78
76. Stopping and Parking the Machine ……………………………………………………..79
77. Stopping and Parking …………………………………………………………………..79
78. Engine Shutdown ………………………………………………………………………..80
79. Working with your Machine ……………………………………………………………….81
80. Operating Practices and Site Safety ………………………………………………81
81. Clothing and Safety Equipment ……………………………………………………..81
82. Danger Zone ………………………………………………………………………………81
83. Log Moving-Handling ……………………………………………………………………81
84. Safety Practices ………………………………………………………………………….82
85. Working With the Excavator ………………………………………………………….83
86. Lifting (Object Handling) ……………………………………………………………….90
87. Use of the Machine on Gradients and Slopes ………………………………….93
88. Pulling out of Soft Ground …………………………………………………………….96
89. Water …………………………………………………………………………………………97
90. Towing Other Equipment ………………………………………………………………97
91. Machine Stability …………………………………………………………………………98
92. Reducing Wear ……………………………………………………………………………99
93. Operating Environment ……………………………………………………………………102
94. Maintenance in Cold Climates ……………………………………………………..102
95. Operating in a Cold Climate (Below 0°C) ………………………………………102
96. Operating in a Hot Climate (Above 35°C) ……………………………………..102
97. Operating in Dusty or Sandy Areas ………………………………………………103
98. Operating in Coastal Regions ……………………………………………………..103
99. Operating on Wet or Soft Ground …………………………………………………103
100. Cab Filters ………………………………………………………………………………..103
101. Refuelling the Machine ……………………………………………………………………104
102. Low Fuel Levels ………………………………………………………………………..104
103. Filling the Tank ………………………………………………………………………….104
104. Fuel Level …………………………………………………………………………………105
105. Refuelling Pump ………………………………………………………………………..106
106. Moving a Disabled Machine …………………………………………………………….107
107. Lowering the Boom in an Emergency …………………………………………..107
108. Retrieval …………………………………………………………………………………..107
109. Limp Mode ………………………………………………………………………………..108
110. Transporting the Machine ………………………………………………………………..109
111. Lifting the Machine ………………………………………………………………………… 111
112. JZ140 – JZ255 Machines ……………………………………………………………. 111
113. Storage of the Machine ………………………………………………………………….. 112
114. Introduction ………………………………………………………………………………. 112
115. Storage Area ……………………………………………………………………………. 112
116. Prepare the Machine for Storage ………………………………………………… 112
117. Put the Machine into Storage ……………………………………………………… 112
118. During Storage …………………………………………………………………………. 112
119. Take the Machine Out of Storage ………………………………………………… 113
120. Anti-Vandalism Guards (option) ……………………………………………………….. 114
121. Unpacking the Guards ……………………………………………………………….. 114
122. Fitting the Guards ……………………………………………………………………… 114
123. Removing the Guards ……………………………………………………………….. 115
124. Storing the Guards ……………………………………………………………………. 115
125. Routine Maintenance
126. Service Requirements ……………………………………………………………………. 117
127. Introduction ………………………………………………………………………………. 117
128. Owner-Operator Support ……………………………………………………………. 117
129. Service-Maintenance Agreements ………………………………………………. 117
130. Fit for Purpose Tests for Lifting Equipment ……………………………………. 118
131. Obtaining Replacement Parts ……………………………………………………… 118
132. Health and Safety ………………………………………………………………………….. 119
133. Lubricants ………………………………………………………………………………… 119
134. Battery ……………………………………………………………………………………..121
135. Service Schedules ………………………………………………………………………….123
136. Introduction ……………………………………………………………………………….123
137. How to Use the Service Schedules ………………………………………………123
138. Calendar Equivalents …………………………………………………………………123
139. Pre Start Cold Checks, Service Points and Fluid Levels ………………….124
140. Functional Test and Final Inspection …………………………………………….128
141. Service Intervals for Attachments …………………………………………………130
142. Periodic Replacement of Safety Related Components ……………………131
143. Fluids, Lubricants and Capacities ……………………………………………………..132
144. JZ140 and Variants …………………………………………………………………….132
145. JZ235-255 and Variants ………………………………………………………………133
146. Engine Lubrication Chart …………………………………………………………….134
147. Hydraulic Oil Chart …………………………………………………………………….134
148. Typical Lubrication Chart …………………………………………………………….135
149. Coolant Mixtures ……………………………………………………………………….137
150. Fuel …………………………………………………………………………………………137
151. Tools …………………………………………………………………………………………….140
152. Carrying Tools onto the Machine ………………………………………………….140
153. Locations ………………………………………………………………………………….140
154. Prepare the Machine for Maintenance ………………………………………………141
155. Introduction ……………………………………………………………………………….141
156. How to Make the Machine Safe (Excavator Lowered) …………………….141
157. Cleaning the Machine ……………………………………………………………………..142
158. Introduction ……………………………………………………………………………….142
159. Preparing the Machine for Cleaning ……………………………………………..142
160. Cleaning the Machine …………………………………………………………………143
161. Cleaning the Tracks ……………………………………………………………………143
162. Cleaning the Radiator and Oil Cooler ……………………………………………143
163. Check the Machine for Damage ……………………………………………………….144
164. Check the Machine Body and Structure ………………………………………..144
165. Check the Seat and Seat Belt ……………………………………………………..144
166. Checking the FOPS Structure ……………………………………………………..144
167. Daily Checking ……………………………………………………………………………….145
168. Greasing ……………………………………………………………………………………….148
169. Introduction ……………………………………………………………………………….148
170. Slew Ring Bearing ……………………………………………………………………..148
171. Slew Ring Teeth and Slew Pinion …………………………………………………148
172. Greasing Points …………………………………………………………………………149
173. Electrical System ……………………………………………………………………………152
174. Battery ……………………………………………………………………………………..152
175. Jump-Starting the Engine ……………………………………………………………156
176. Fuses ……………………………………………………………………………………….157
177. Bolt and Nut Torque Specifications ……………………………………………………159
178. JZ140 – JZ255 and Variants ………………………………………………………..159
179. Engine ………………………………………………………………………………………….163
180. Oil and Filter ……………………………………………………………………………..163
181. Cooling System …………………………………………………………………………166
182. Fan Belt ……………………………………………………………………………………178
183. Engine Air Filter …………………………………………………………………………179
184. Fuel System …………………………………………………………………………………..181
185. Introduction ……………………………………………………………………………….181
186. Draining Fuel Tank Impurities ………………………………………………………181
187. Draining the Primary Filter-Sedimenter …………………………………………182
188. Changing the Primary Filter-Sedimenter Element …………………………..183
189. Changing the Fuel Feed Pump Filter ……………………………………………183
190. Draining the Main Filter-Sedimenter ……………………………………………..184
191. Changing the Main Filter-Sedimenter Element ……………………………….184
192. Bleeding the System ………………………………………………………………….186
193. Hydraulic System ……………………………………………………………………………187
194. Introduction ……………………………………………………………………………….187
195. Releasing Tank Pressure ……………………………………………………………188
196. Releasing the Hydraulic Pressure ………………………………………………..188
197. Oil and Filters ……………………………………………………………………………189
198. Draining Water and Sediment from the Hydraulic Tank ……………………197
199. Air Bleeding Procedures ……………………………………………………………..197
200. Slew Gearbox ………………………………………………………………………………..199
201. Checking the Slew Gearbox Oil Level …………………………………………..199
202. Changing the Slew Gearbox Oil Level ………………………………………….199
203. Tracks and Running Gear ……………………………………………………………….200
204. Tracks ………………………………………………………………………………………200
205. Running Gear ……………………………………………………………………………202
206. Bucket ………………………………………………………………………………………….203
207. Checking-Adjusting for side play ………………………………………………….203
208. Windscreen Washer ……………………………………………………………………….204
209. Checking the Level …………………………………………………………………….204
210. Fire Extinguisher (If fitted) ……………………………………………………………….205
211. Troubleshooting ……………………………………………………………………………..206
212. Engine and Related Area ……………………………………………………………206
213. Monitor Display – Fault Messages ………………………………………………..209
214. Operations ………………………………………………………………………………..210
215. Hydraulic pump ………………………………………………………………………… 211
216. Working Attachments …………………………………………………………………212
217. Travel ……………………………………………………………………………………….213
218. Slew …………………………………………………………………………………………214
219. Hydraulic ram ……………………………………………………………………………214
220. Optional Attachments
221. Introduction ……………………………………………………………………………………215
222. Attachments For Your Machine ………………………………………………………..216
223. Connecting-Disconnecting Hydraulic Hoses ……………………………………….217
224. Introduction ……………………………………………………………………………….217
225. Connecting the Hydraulic Hoses ………………………………………………….217
226. Disconnecting the Hydraulic Hoses ………………………………………………218
227. Quick Release Couplings ……………………………………………………………219
228. Operating Attachments ……………………………………………………………………221
229. Grab-Changeover Valves (if fitted) ……………………………………………….222
230. Hydraulic Rockbreaker ……………………………………………………………………224
231. Preparation ……………………………………………………………………………….224
232. Operation and Maintenance ………………………………………………………..224
233. Crusher …………………………………………………………………………………………225
234. General …………………………………………………………………………………….225
235. Preparation ……………………………………………………………………………….225
236. Weedcutter ……………………………………………………………………………………226
237. Operation ………………………………………………………………………………….226
238. Maintenance ……………………………………………………………………………..226
239. Specifications
240. Static Dimensions …………………………………………………………………………..227
241. JZ140 – Monoboom ……………………………………………………………………227
242. JZ140 – Triple Articulated Boom …………………………………………………..228
243. JZ140HD – Monoboom ……………………………………………………………….229
244. JZ140HD – Triple Articulated Boom ………………………………………………230
245. JZ235 – Monoboom ……………………………………………………………………231
246. JZ235 – Triple Articulated Boom …………………………………………………..232
247. JZ255 – Monoboom ……………………………………………………………………233
248. JZ255 – Triple Articulated Boom …………………………………………………..234
249. Dig Depth Chart ……………………………………………………………………………..235
250. JZ140 – Monoboom ……………………………………………………………………235
251. JZ140 – Triple Articulated Boom …………………………………………………..236
252. JZ140HD – Monoboom ……………………………………………………………….237
253. JZ235 – Monoboom ……………………………………………………………………238
254. JZ235 – Triple Articulated Boom …………………………………………………..239
255. JZ255 – Monoboom ……………………………………………………………………240
256. JZ255 – Triple Articulated Boom …………………………………………………..241
257. Shipping Weight …………………………………………………………………………….242
258. Travel Speeds ………………………………………………………………………………..243
259. Noise Data …………………………………………………………………………………….244
260. Introduction ……………………………………………………………………………….244
261. All Machines ……………………………………………………………………………..244
262. Vibration Data ………………………………………………………………………………..245
263. Introduction ……………………………………………………………………………….245
264. JZ140 ………………………………………………………………………………………246
265. JZ235-255 ………………………………………………………………………………..247
266. Lifting (Object Handling) Regulations and Safe Working Loads …………….248
267. Introduction ……………………………………………………………………………….248
268. Load Charts ………………………………………………………………………………249
269. Warranty Information
270. Machine Service Record Sheet ………………………………………………………..257
271. Registration Information ………………………………………………………………….259
272. European Community Standards
273. EC Declaration of Conformity …………………………………………………………..261
274. Introduction ……………………………………………………………………………….261
275. Explanation of the EC Declaration of Conformity ……………………………263

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