JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300

JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300 - Image 2

JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300 - Image 3

JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300 - Image 4

JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300 - Image 5

jcb jz140 t4i jz141 t4f excavator operator manual 9831 4300 2

jcb jz140 t4i jz141 t4f excavator operator manual 9831 4300 3

JCB JZ140 (T4i), JZ141 (T4F) Excavator Operator Manual 9831-4300

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-4300
Number of Pages: 294
Size: 29.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JZ140 (T4i), JZ141 (T4F) Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………. 10
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 12
31. Safety Label Identification ……………………………………………………………………………………………………. 13
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 16
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 17
36. Cab Interior Light ……………………………………………………………………………………………………………….. 17
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 19
39. Work Lights ……………………………………………………………………………………………………………………….. 19
40. Beacon ……………………………………………………………………………………………………………………………… 19
41. Seat Heater ……………………………………………………………………………………………………………………….. 19
42. Seat Ventilation ………………………………………………………………………………………………………………….. 20
43. Control Locks …………………………………………………………………………………………………………………….. 20
44. Excavator Arm Quickhitch …………………………………………………………………………………………………… 20
45. Radio Mute ………………………………………………………………………………………………………………………… 20
46. Engine Stop Switch ……………………………………………………………………………………………………………. 20
47. Slew Lock …………………………………………………………………………………………………………………………. 20
48. Slew Smoothing …………………………………………………………………………………………………………………. 20
49. Cushion …………………………………………………………………………………………………………………………….. 21
50. Window Washer …………………………………………………………………………………………………………………. 21
51. Window Wipers ………………………………………………………………………………………………………………….. 21
52. Front Lower Window Wiper …………………………………………………………………………………………………. 21
53. Operation
54. Introduction
55. General ……………………………………………………………………………………………………………………………… 23
56. Operating Safety
57. General ……………………………………………………………………………………………………………………………… 24
58. Worksite Safety ………………………………………………………………………………………………………………….. 26
59. Risk Assessment ……………………………………………………………………………………………………………….. 27
60. Walk-Around Inspection
61. General ……………………………………………………………………………………………………………………………… 29
62. Entering and Leaving the Operator Station
63. General ……………………………………………………………………………………………………………………………… 30
64. Emergency Exit ………………………………………………………………………………………………………………….. 32
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 33
67. Windows
68. Front Window …………………………………………………………………………………………………………………….. 35
69. Side Window ……………………………………………………………………………………………………………………… 36
70. Sun Visor-Sunblind
71. Sunblind ……………………………………………………………………………………………………………………………. 38
72. Battery Isolator
73. General ……………………………………………………………………………………………………………………………… 40
74. Before Starting the Engine
75. General ……………………………………………………………………………………………………………………………… 41
76. Operator Seat
77. General ……………………………………………………………………………………………………………………………… 42
78. Suspension Seat ………………………………………………………………………………………………………………… 42
79. Heated Seat Controls …………………………………………………………………………………………………………. 44
80. Seat Ventilation Controls …………………………………………………………………………………………………….. 44
81. Seat Belt
82. General ……………………………………………………………………………………………………………………………… 45
83. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
84. Static Seat Belt ………………………………………………………………………………………………………………….. 46
85. Mirrors
86. General ……………………………………………………………………………………………………………………………… 48
87. Starting the Engine
88. General ……………………………………………………………………………………………………………………………… 52
89. Immobiliser ………………………………………………………………………………………………………………………… 53
90. Warming Up ………………………………………………………………………………………………………………………. 54
91. Stopping and Parking
92. General ……………………………………………………………………………………………………………………………… 56
93. Preparing for Travel
94. General ……………………………………………………………………………………………………………………………… 57
95. Preparing for Worksite Travel ………………………………………………………………………………………………. 57
96. Beacon ……………………………………………………………………………………………………………………………… 57
97. Safety Equipment
98. General ……………………………………………………………………………………………………………………………… 59
99. Control Lock ………………………………………………………………………………………………………………………. 59
100. Drive Controls
101. Track Controls ……………………………………………………………………………………………………………………. 61
102. Travel Speed Selector ………………………………………………………………………………………………………… 62
103. Instruments
104. General ……………………………………………………………………………………………………………………………… 64
105. Instrument Panel ………………………………………………………………………………………………………………… 65
106. Getting the Machine Moving
107. General ……………………………………………………………………………………………………………………………… 87
108. Slopes
109. General ……………………………………………………………………………………………………………………………… 90
110. Driving on Slopes ………………………………………………………………………………………………………………. 90
111. Working on Slopes …………………………………………………………………………………………………………….. 92
112. Driving the Machine
113. General ……………………………………………………………………………………………………………………………… 94
114. Towing Other Equipment …………………………………………………………………………………………………….. 94
115. Operating Levers-Pedals
116. General ……………………………………………………………………………………………………………………………… 96
117. Control Layouts ………………………………………………………………………………………………………………….. 96
118. Excavator Arm Controls ………………………………………………………………………………………………………. 96
119. Dozer Blade Controls ……………………………………………………………………………………………………….. 104
120. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 104
121. Lifting and Loading
122. General ……………………………………………………………………………………………………………………………. 108
123. Load Charts …………………………………………………………………………………………………………………….. 108
124. Overload Warning System …………………………………………………………………………………………………. 109
125. Working with the Excavator Arm
126. General ……………………………………………………………………………………………………………………………. 111
127. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 111
128. Lifting With the Excavator Arm …………………………………………………………………………………………… 111
129. Digging ……………………………………………………………………………………………………………………………. 112
130. Changing the Bucket Linkage ……………………………………………………………………………………………. 117
131. Dipper Stroke Limiter ………………………………………………………………………………………………………… 118
132. Working with the Dozer Blade
133. General ……………………………………………………………………………………………………………………………. 121
134. Dozing and Grading ………………………………………………………………………………………………………….. 121
135. Scraping and Cutting ………………………………………………………………………………………………………… 121
136. Backfilling ………………………………………………………………………………………………………………………… 121
137. Heating, Ventilating and Air-Conditioning (HVAC)
138. General ……………………………………………………………………………………………………………………………. 123
139. Air-Conditioning Controls …………………………………………………………………………………………………… 123
140. Power Sockets
141. Auxiliary Power Socket ……………………………………………………………………………………………………… 126
142. Fire Extinguisher
143. General ……………………………………………………………………………………………………………………………. 127
144. Moving a Disabled Machine
145. General ……………………………………………………………………………………………………………………………. 129
146. Getting the Machine Unstuck …………………………………………………………………………………………….. 129
147. Jump-Starting the Engine ………………………………………………………………………………………………….. 130
148. Retrieval ………………………………………………………………………………………………………………………….. 131
149. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 131
150. Lifting the Machine
151. General ……………………………………………………………………………………………………………………………. 133
152. Transporting the Machine
153. General ……………………………………………………………………………………………………………………………. 135
154. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 135
155. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 138
156. Operating Environment
157. General ……………………………………………………………………………………………………………………………. 140
158. Operating in Low Temperatures …………………………………………………………………………………………. 140
159. Operating in High Temperatures …………………………………………………………………………………………. 140
160. Cab Filters ……………………………………………………………………………………………………………………….. 141
161. Refuelling
162. General ……………………………………………………………………………………………………………………………. 142
163. Low Fuel Levels ……………………………………………………………………………………………………………….. 142
164. Filling the Tank …………………………………………………………………………………………………………………. 142
165. Attachments
166. Working with Attachments
167. Introduction ………………………………………………………………………………………………………………………. 145
168. Attachments for your Machine ……………………………………………………………………………………………. 145
169. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 146
170. Impact Protection ……………………………………………………………………………………………………………… 149
171. Direct-Mounted Attachments
172. General ……………………………………………………………………………………………………………………………. 150
173. Quickhitch
174. Excavator Arm Quickhitch …………………………………………………………………………………………………. 153
175. Buckets
176. General ……………………………………………………………………………………………………………………………. 160
177. Bucket Teeth ……………………………………………………………………………………………………………………. 160
178. Preservation and Storage
179. Cleaning
180. General ……………………………………………………………………………………………………………………………. 165
181. Preparation ………………………………………………………………………………………………………………………. 165
182. Checking For Damage
183. General ……………………………………………………………………………………………………………………………. 167
184. Storage
185. General ……………………………………………………………………………………………………………………………. 168
186. Put into Storage ……………………………………………………………………………………………………………….. 168
187. During Storage …………………………………………………………………………………………………………………. 168
188. Take out of Storage ………………………………………………………………………………………………………….. 169
189. Security
190. General ……………………………………………………………………………………………………………………………. 170
191. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 170
192. LiveLink …………………………………………………………………………………………………………………………… 170
193. Anti-Vandal Guards …………………………………………………………………………………………………………… 170
194. Maintenance
195. Introduction
196. General ……………………………………………………………………………………………………………………………. 173
197. Owner-Operator Support ……………………………………………………………………………………………………. 173
198. Service-Maintenance Agreements ………………………………………………………………………………………. 174
199. Obtaining Spare Parts ………………………………………………………………………………………………………. 174
200. Maintenance Safety
201. General ……………………………………………………………………………………………………………………………. 175
202. Fluids and Lubricants ……………………………………………………………………………………………………….. 176
203. Maintenance Schedules
204. General ……………………………………………………………………………………………………………………………. 180
205. How to Use the Maintenance Schedules …………………………………………………………………………….. 180
206. Maintenance Intervals ……………………………………………………………………………………………………….. 180
207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 182
208. Functional Tests and Final Inspection …………………………………………………………………………………. 185
209. Maintenance Positions
210. General ……………………………………………………………………………………………………………………………. 187
211. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 187
212. Service Points
213. General ……………………………………………………………………………………………………………………………. 188
214. Access Apertures
215. General ……………………………………………………………………………………………………………………………. 194
216. Battery Cover …………………………………………………………………………………………………………………… 194
217. Engine Compartment Cover ………………………………………………………………………………………………. 195
218. Hydraulic Compartment Cover …………………………………………………………………………………………… 195
219. Radiator Cover …………………………………………………………………………………………………………………. 196
220. Tools
221. General ……………………………………………………………………………………………………………………………. 198
222. Toolbox ……………………………………………………………………………………………………………………………. 198
223. Lubrication
224. General ……………………………………………………………………………………………………………………………. 199
225. Preparation ………………………………………………………………………………………………………………………. 199
226. Attachments
227. General …………………………………………………………………………………………………………………………… 200
228. Body and Framework
229. General …………………………………………………………………………………………………………………………… 201
230. Slew Ring Bearings ………………………………………………………………………………………………………….. 201
231. Pivot Pins ………………………………………………………………………………………………………………………… 202
232. Operator Station
233. General …………………………………………………………………………………………………………………………… 206
234. Operator Protective Structure …………………………………………………………………………………………….. 206
235. Seat ………………………………………………………………………………………………………………………………… 206
236. Seat Belt …………………………………………………………………………………………………………………………. 206
237. Controls …………………………………………………………………………………………………………………………… 207
238. Engine
239. General …………………………………………………………………………………………………………………………… 208
240. Oil …………………………………………………………………………………………………………………………………… 208
241. Drive Belt ………………………………………………………………………………………………………………………… 210
242. Air Filter
243. General …………………………………………………………………………………………………………………………… 211
244. Dust Valve ………………………………………………………………………………………………………………………. 211
245. Fuel System
246. General …………………………………………………………………………………………………………………………… 212
247. Tank ……………………………………………………………………………………………………………………………….. 212
248. Fuel Filter ………………………………………………………………………………………………………………………… 213
249. Water Separator ………………………………………………………………………………………………………………. 214
250. Cooling System
251. General …………………………………………………………………………………………………………………………… 216
252. Coolant ……………………………………………………………………………………………………………………………. 216
253. Cooling Pack …………………………………………………………………………………………………………………… 217
254. Tracks
255. General …………………………………………………………………………………………………………………………… 218
256. Steel ……………………………………………………………………………………………………………………………….. 219
257. Idler Wheels …………………………………………………………………………………………………………………….. 220

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