JCB JZ140, JZ235, JZ255 Operator Manual 9801-9340 -4

JCB JZ140, JZ235, JZ255 Operator Manual 9801-9340 -4 - Image 2

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JCB JZ140, JZ235, JZ255 Operator Manual 9801-9340 -4 - Image 4

JCB JZ140, JZ235, JZ255 Operator Manual 9801-9340 -4 - Image 5

jcb jz140 jz235 jz255 operator manual 9801 9340 4 2

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JCB JZ140, JZ235, JZ255 Operator Manual 9801-9340 -4

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9340 -4
Number of Pages: 222
Size: 18.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JZ140, JZ235, JZ255

1. Safety Notices
2. Introduction ……………………………………………………………………………………….1
3. Introduction
4. About this Manual ………………………………………………………………………………3
5. Machine Model and Serial Number ………………………………………………….3
6. Using this Manual ………………………………………………………………………….3
7. Units of Measurement ……………………………………………………………………3
8. Left Side, Right Side ………………………………………………………………………3
9. Using the Machine …………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Tracked Excavator ……………………………………………………………4
13. Safety Check List ……………………………………………………………………………….6
14. Safety – Yours and Others ………………………………………………………………6
15. General Safety ……………………………………………………………………………..6
16. Operating Safety …………………………………………………………………………..7
17. Maintenance Safety …………………………………………………………………….. 11
18. Safety Decals ………………………………………………………………………………….15
19. Introduction …………………………………………………………………………………15
20. Safety Decal Recognition ……………………………………………………………..16
21. Chart Definitions ………………………………………………………………………….19
22. Identifying Your Machine …………………………………………………………………..21
23. Data Plate …………………………………………………………………………………..21
24. Typical Product Identification Number (PIN) ……………………………………21
25. Typical Engine Identification Number ……………………………………………..22
26. Machine Security ……………………………………………………………………………..23
27. JCB Plantguard …………………………………………………………………………..23
28. Operation
29. Introduction ……………………………………………………………………………………..25
30. Before Entering the Cab ……………………………………………………………………26
31. Entering and Leaving the Cab ……………………………………………………………27
32. Single Man Cab …………………………………………………………………………..27
33. Two Man Cab ……………………………………………………………………………..28
34. Doors and Windows …………………………………………………………………………29
35. Opening and Closing the Door ………………………………………………………29
36. Opening and Closing the Front Upper Window ………………………………..30
37. Opening and Closing The Front Lower Window ……………………………….30
38. Door Sliding Window. …………………………………………………………………..31
39. Opening and Closing the Sunblind …………………………………………………31
40. Emergency Exit …………………………………………………………………………..32
41. Seat Controls …………………………………………………………………………………..33
42. Operators Seat-Console ……………………………………………………………….33
43. Operators Seat – Standard-Heated …………………………………………………33
44. Air Suspension Seat …………………………………………………………………….34
45. Seat Belts (if fitted) …………………………………………………………………………..35
46. Static Seat Belt ……………………………………………………………………………35
47. Cab Layout ……………………………………………………………………………………..36
48. Location of Controls and Components ……………………………………………36
49. Driver Controls and Switches …………………………………………………………….38
50. Right Console ……………………………………………………………………………..38
51. Left Console ……………………………………………………………………………….41
52. Monitor Panel ……………………………………………………………………………..42
53. Fascia Panel ……………………………………………………………………………….47
54. Emergency back-up switch …………………………………………………………..49
55. Heater-Air Conditioning Controls ……………………………………………………50
56. Cab Interior Lights ……………………………………………………………………….51
57. Radio (If Fitted) ……………………………………………………………………………51
58. Operating Levers-Pedals …………………………………………………………………..52
59. Travel Levers ………………………………………………………………………………52
60. Travel Speed Change Button ………………………………………………………..52
61. Operation Levers …………………………………………………………………………53
62. Optional Circuit Pedal (if fitted) ………………………………………………………53
63. ISO Operating Method …………………………………………………………………53
64. Overload Protection ………………………………………………………………………….54
65. Overload Warning System …………………………………………………………….54
66. Safety Equipment …………………………………………………………………………….55
67. Servo Controls Immobilisation ……………………………………………………….55
68. Mirrors ……………………………………………………………………………………….56
69. Fire Extinguisher (If fitted) …………………………………………………………….57
70. Dipper Stroke Limiter (If fitted) ……………………………………………………….58
71. Before Starting the Engine …………………………………………………………………61
72. Starting the Engine …………………………………………………………………………..62
73. Warming-Up ……………………………………………………………………………….63
74. Stopping and Parking the Machine ……………………………………………………..64
75. Stopping and Parking …………………………………………………………………..64
76. Emergency Stopping of the Engine ………………………………………………..65
77. Operating Environment ……………………………………………………………………..66
78. Operating in Cold Climates …………………………………………………………..66
79. Operating in a Cold Climate (Below 0°C) ………………………………………..66
80. Operating in a Hot Climate (Above 35°C) ……………………………………….66
81. Operating in Dusty or Sandy Areas ………………………………………………..67
82. Operating in Coastal Regions ……………………………………………………….67
83. Operating on Wet or Soft Ground …………………………………………………..67
84. Working with your Machine ……………………………………………………………….68
85. Operating Practices and Site Safety ………………………………………………68
86. Travel Mode ………………………………………………………………………………..71
87. Reversing …………………………………………………………………………………..71
88. Travelling on Slopes …………………………………………………………………….72
89. Working on Slopes ………………………………………………………………………73
90. Digging on Slopes ……………………………………………………………………….73
91. Slewing ………………………………………………………………………………………73
92. Excavating Controls …………………………………………………………………….74
93. Bucket ……………………………………………………………………………………….80
94. Digging ………………………………………………………………………………………84
95. Dumping into a Truck …………………………………………………………………..84
96. Backfilling …………………………………………………………………………………..84
97. Pulling out of Soft Ground …………………………………………………………….84
98. Lifting …………………………………………………………………………………………86
99. Refuelling ……………………………………………………………………………………….87
100. Fuel Level …………………………………………………………………………………..87
101. Filling the Tank ……………………………………………………………………………87
102. Petrol …………………………………………………………………………………………87
103. Refuelling Pump ………………………………………………………………………….88
104. Moving a Disabled Machine ………………………………………………………………89
105. Limp Mode ………………………………………………………………………………….89
106. Transporting the Machine ………………………………………………………………….90
107. Lifting the Machine …………………………………………………………………………..92
108. Storage …………………………………………………………………………………………..93
109. Storage Sites ………………………………………………………………………………93
110. Putting into Storage ……………………………………………………………………..93
111. During Storage ……………………………………………………………………………93
112. Taking Out of Storage …………………………………………………………………..93
113. Anti-Vandalism Guards (option) ………………………………………………………….94
114. Unpacking the Guards ………………………………………………………………….94
115. Fitting the Guards ………………………………………………………………………..94
116. Removing the Guards ………………………………………………………………….95
117. Storing the Guards ………………………………………………………………………95
118. Routine Maintenance
119. Service Requirements ………………………………………………………………………97
120. Introduction …………………………………………………………………………………97
121. Owner-Operator Support ………………………………………………………………97
122. Service-Maintenance Agreements …………………………………………………97
123. Obtaining Replacement Parts ………………………………………………………..97
124. Lifting Regulations – Inspections and Tests ……………………………………..98
125. Health and Safety …………………………………………………………………………….99
126. Lubricants …………………………………………………………………………………..99
127. Battery ……………………………………………………………………………………..101
128. First Aid – Electrolyte ………………………………………………………………….101
129. Service Schedules ………………………………………………………………………….103
130. Introduction ……………………………………………………………………………….103
131. How to Use the Service Schedules ………………………………………………103
132. Pre Start Cold Checks, Service Points and Fluid Levels ………………….104
133. Functional Test and Final Inspection …………………………………………….107
134. Service Intervals for Attachments …………………………………………………108
135. Periodic Replacement of Safety Related Components ……………………109
136. Lubricants and Capacities ………………………………………………………………. 110
137. JZ140 and Variants ……………………………………………………………………. 110
138. JZ235-255 and Variants ……………………………………………………………… 111
139. Engine Lubrication Chart ……………………………………………………………. 112
140. Hydraulic Oil Chart ……………………………………………………………………. 112
141. Cleaning the Machine …………………………………………………………………….. 113
142. Exterior ……………………………………………………………………………………. 113
143. Interior …………………………………………………………………………………….. 113
144. Checking for Damage …………………………………………………………………….. 114
145. Daily Checking ………………………………………………………………………………. 115
146. Bolt and Nut Torque Specifications …………………………………………………… 118
147. JZ140 – JZ255 and Variants ……………………………………………………….. 118
148. Checking the FOPS Structure ………………………………………………………….121
149. Torque Setting …………………………………………………………………………..121
150. Seat Belt ……………………………………………………………………………………….122
151. Checking the Seat Belt Condition and Security ………………………………122
152. Greasing ……………………………………………………………………………………….123
153. General Notes …………………………………………………………………………..123
154. Slew Ring Bearing ……………………………………………………………………..123
155. Slew Ring Teeth and Slew Pinion …………………………………………………123
156. Greasing Points …………………………………………………………………………124
157. Electrical System ……………………………………………………………………………126
158. Battery ……………………………………………………………………………………..126
159. Jump-Starting the Engine ……………………………………………………………128
160. Fuses ……………………………………………………………………………………….129
161. Engine ………………………………………………………………………………………….131
162. Checking the Oil Level ……………………………………………………………….131
163. Changing the Oil and Filter ………………………………………………………….131
164. Changing the Outer Air Filter Element ………………………………………….133
165. Changing the Inner Air Filter Element …………………………………………..134
166. Checking the Fan Belt Tension …………………………………………………….135
167. Fitting a New Fan Belt ………………………………………………………………..136
168. Checking the Coolant Level ………………………………………………………..137
169. Cleaning the Radiator and Oil Cooler ……………………………………………137
170. Changing The Coolant – JZ140 ……………………………………………………138
171. Changing The Coolant – JZ235-255 ……………………………………………..139
172. Coolant Mixtures ……………………………………………………………………….140
173. Fuel System – JZ140 (Tier II Engine) …………………………………………………141
174. Types of Fuel …………………………………………………………………………….141
175. Filling the Tank and Fuel Level Checking ………………………………………142
176. Petrol ……………………………………………………………………………………….142
177. Changing the Fuel Filter Element …………………………………………………143
178. Cleaning the Lift Pump Strainer ……………………………………………………143
179. Draining Fuel Tank Impurities ………………………………………………………144
180. Draining the Water Separator – early models …………………………………145
181. Cleaning the Water Separator – early models ………………………………..145
182. Draining the Water Separator and Engine Fuel Filter – later models ….146
183. Changing the Water Separator Filter – later models ………………………..147
184. Bleeding the Fuel System …………………………………………………………..148
185. Fuel System – JZ235-255 (Tier III Engine) ………………………………………….149
186. Fuel …………………………………………………………………………………………149
187. Filling the Tank and Fuel Level Checking ………………………………………151
188. Petrol ……………………………………………………………………………………….151
189. Draining Fuel Tank Impurities ………………………………………………………152
190. Draining the Primary Filter-Sedimenter …………………………………………153
191. Changing the Primary Filter-Sedimenter Element …………………………..153
192. Changing the Fuel Feed Pump Filter ……………………………………………154
193. Draining the Main Filter-Sedimenter ……………………………………………..155
194. Changing the Main Filter-Sedimenter Element ……………………………….156
195. Bleeding the System ………………………………………………………………….157
196. Hydraulic System ……………………………………………………………………………158
197. Checking the Fluid Level …………………………………………………………….158
198. Releasing Tank Pressure ……………………………………………………………159
199. Topping-up Fluid Level ……………………………………………………………….159
200. Changing the Fluid – JZ140 …………………………………………………………160
201. Changing the Fluid – JZ235-255 …………………………………………………..161
202. Draining Water and Sediment from the Hydraulic Tank ……………………161
203. Cleaning-Changing the Suction Strainer – JZ140 ……………………………162
204. Cleaning-Changing the Suction Strainer – JZ235-255 ……………………..162
205. Changing the Return Filter ………………………………………………………….163
206. Changing the Plexus Filter – JZ140 ………………………………………………164
207. Changing the Plexus Filter – JZ235-255 ………………………………………..165
208. Changing the Air Breather Element ………………………………………………166
209. Changing the Pilot Oil Filter …………………………………………………………167
210. Changing the Breaker In-line Filter ……………………………………………….168
211. Changing the Drain Line Filter ……………………………………………………..168
212. Checking the Slew Gearbox Oil Level …………………………………………..169
213. Changing the Slew Gearbox Oil Level ………………………………………….169
214. Air Bleeding Procedures ……………………………………………………………..170
215. Travel Gearbox ………………………………………………………………………………171
216. Checking the Track Gearbox Oil Level ………………………………………….171
217. Changing the Track Gearbox Oil ………………………………………………….171
218. Tracks and Running Gear ……………………………………………………………….172
219. Cleaning the Tracks ……………………………………………………………………172
220. Checking-Adjusting the Track Tension ………………………………………….172
221. Checking Rollers and Idler Wheels for Oil Leaks ……………………………174
222. Track Plate Inspection ………………………………………………………………..174
223. Bucket ………………………………………………………………………………………….175
224. Checking-Adjusting for side play ………………………………………………….175
225. Windscreen ……………………………………………………………………………………176
226. Washers …………………………………………………………………………………..176
227. Troubleshooting ……………………………………………………………………………..177
228. Engine and Related Area ……………………………………………………………177
229. Monitor Display – Fault Messages ………………………………………………..180
230. Operations ………………………………………………………………………………..181
231. Hydraulic pump …………………………………………………………………………182
232. Working Attachments …………………………………………………………………183
233. Travel ……………………………………………………………………………………….184
234. Slew …………………………………………………………………………………………185
235. Hydraulic ram ……………………………………………………………………………185
236. Optional Attachments
237. Introduction ……………………………………………………………………………………187
238. Attachments For Your Machine ………………………………………………………..188
239. Operating Attachments ……………………………………………………………………189
240. Hydraulic Rockbreaker ……………………………………………………………………191
241. Preparation ……………………………………………………………………………….191
242. Operation and Maintenance ………………………………………………………..191
243. Hammer Speed Settings …………………………………………………………….192
244. Crusher …………………………………………………………………………………………193
245. General …………………………………………………………………………………….193
246. Preparation ……………………………………………………………………………….193
247. Weedcutter ……………………………………………………………………………………194
248. Operation ………………………………………………………………………………….194
249. Maintenance ……………………………………………………………………………..194
250. Specifications
251. Static Dimensions …………………………………………………………………………..195
252. JZ140 – Monoboom ……………………………………………………………………195
253. JZ140 – Triple Articulated Boom …………………………………………………..196
254. JZ140HD – Monoboom ……………………………………………………………….197
255. JZ140HD – Triple Articulated Boom ………………………………………………198
256. JZ235 – Monoboom ……………………………………………………………………199
257. JZ235 – Triple Articulated Boom …………………………………………………..200
258. JZ255 – Monoboom ……………………………………………………………………201
259. JZ255 – Triple Articulated Boom …………………………………………………..202
260. Shipping Weight …………………………………………………………………………….203
261. Lifting (Craning) Regulations and Safe Working Loads ………………………..204
262. Lifting Regulations ……………………………………………………………………..204
263. Safe Working Loads …………………………………………………………………..204
264. Dig Depth Chart ……………………………………………………………………………..205
265. JZ140 – Monoboom ……………………………………………………………………205
266. JZ140HD – Monoboom ……………………………………………………………….206
267. JZ235 – Monoboom ……………………………………………………………………207
268. JZ235 – TAB ……………………………………………………………………………..208
269. JZ255 – Monoboom ……………………………………………………………………209
270. JZ255 – TAB ……………………………………………………………………………..210
271. Noise Data ……………………………………………………………………………………. 211
272. Vibration Data ………………………………………………………………………………..212
273. Introduction ……………………………………………………………………………….212
274. JZ140 ………………………………………………………………………………………213
275. JZ235-255 ………………………………………………………………………………..214

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