JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-3600

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-3600 - Image 2

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-3600 - Image 3

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-3600 - Image 4

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-3600 - Image 5

jcb micro micro plus micro 8008 operator manual 9811 3600 2

jcb micro micro plus micro 8008 operator manual 9811 3600 3

JCB Micro – Micro Plus – Micro 8008 Operator Manual 9811-3600

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3600
Number of Pages: 266
Size: 10.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Micro – Micro Plus – Micro 8008

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. Machine Model and Serial Number ………………………………………………………1
7. Using this Manual ………………………………………………………………………….1
8. Units of Measurement ……………………………………………………………………2
9. Left Side, Right Side ………………………………………………………………………2
10. Using the Machine …………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Micro Excavator ……………………………………………………………….4
14. Intended Use ………………………………………………………………………………..4
15. Component Locations ……………………………………………………………………5
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………10
20. Maintenance Safety ……………………………………………………………………..20
21. Safety Decals ………………………………………………………………………………….31
22. Introduction …………………………………………………………………………………31
23. Safety Decal Recognition ……………………………………………………………..32
24. Identifying your Machine ……………………………………………………………………34
25. Machine Identification Plate ………………………………………………………….34
26. Component Identification Plates …………………………………………………….36
27. Machine Security ……………………………………………………………………………..39
28. Introduction …………………………………………………………………………………39
29. JCB Plantguard …………………………………………………………………………..39
30. Construction Equipment Security And Registration Scheme (CESAR) .39
31. Operation
32. Introduction ……………………………………………………………………………………..41
33. Before Mounting the Machine …………………………………………………………….42
34. General ………………………………………………………………………………………42
35. Lock the Engine Cover …………………………………………………………………44
36. Mounting-Dismounting the Machine ……………………………………………………45
37. Seat Controls …………………………………………………………………………………..46
38. Introduction …………………………………………………………………………………46
39. Seat Adjustment ………………………………………………………………………….46
40. Seat Belts ……………………………………………………………………………………….48
41. Inertia Reel Seat Belt …………………………………………………………………..48
42. Cab Layout ……………………………………………………………………………………..52
43. Component Key …………………………………………………………………………..52
44. Drive Controls, Switches and Instruments ……………………………………………54
45. Switches …………………………………………………………………………………….54
46. Instrument Panel …………………………………………………………………………56
47. Warning Indicators ……………………………………………………………………….56
48. Audible Warnings ………………………………………………………………………..57
49. Operating Levers-Pedals …………………………………………………………………..58
50. Engine Control …………………………………………………………………………….58
51. Excavator Controls ………………………………………………………………………59
52. Track Controls …………………………………………………………………………….64
53. Dozer Controls ……………………………………………………………………………66
54. Extending-Retracting Undercarriage ………………………………………………68
55. Swing Boom ……………………………………………………………………………….70
56. Raise-Lower Boom ………………………………………………………………………72
57. Dipper In-Out ………………………………………………………………………………74
58. Bucket Close-Open ……………………………………………………………………..75
59. Before Starting the Engine …………………………………………………………………76
60. Starting the Engine …………………………………………………………………………..79
61. Warming Up ………………………………………………………………………………..80
62. Preparing the Machine for Travel ……………………………………………………….82
63. Preparing for Site Travel ……………………………………………………………….83
64. Getting the Machine Moving ………………………………………………………………85
65. Operating Practices ……………………………………………………………………..85
66. Operating Procedure ……………………………………………………………………86
67. Stopping and Parking the Machine ……………………………………………………..87
68. Stop the Machine …………………………………………………………………………87
69. Vent the Hydraulic System ……………………………………………………………87
70. Working with your Machine ……………………………………………………………….89
71. Introduction …………………………………………………………………………………89
72. Log Moving-Handling ……………………………………………………………………90
73. Danger Zone ………………………………………………………………………………90
74. Safe Operation ……………………………………………………………………………91
75. Safety Warnings ………………………………………………………………………….91
76. Operating Safety …………………………………………………………………………96
77. Use of Machines on Gradients or Slopes ………………………………………..98
78. Digging …………………………………………………………………………………….100
79. Tracking On Uneven Ground ……………………………………………………….104
80. Digging Near Walls …………………………………………………………………….104
81. Digging Up Against Obstructions …………………………………………………104
82. Bucket Selection ………………………………………………………………………..106
83. Working with the Dozer ………………………………………………………………107
84. Using the Dozer Blade Extensions ……………………………………………….109
85. Operating Environment …………………………………………………………………… 112
86. Introduction ………………………………………………………………………………. 112
87. Operating in Low Temperatures ………………………………………………….. 112
88. Operating in High Temperatures …………………………………………………. 113
89. Refuelling …………………………………………………………………………………….. 114
90. Filling the Tank …………………………………………………………………………. 114
91. Moving A Disabled Machine ……………………………………………………………. 116
92. Introduction ………………………………………………………………………………. 116
93. Lowering the Boom in an Emergency ………………………………………….. 116
94. Retrieval ………………………………………………………………………………….. 118
95. Transporting the Machine ………………………………………………………………..120
96. Preparing for Road Travel …………………………………………………………..120
97. Before Using the Trailer-Transporter …………………………………………….121
98. Loading a Machine onto the Transporting Vehicle-Trailer ………………..122
99. Securing the Machine …………………………………………………………………123
100. Unloading a Machine from the Transporting Vehicle ……………………….125
101. Lifting a Machine ……………………………………………………………………………126
102. Storage of the Machine …………………………………………………………………..129
103. Introduction ……………………………………………………………………………….129
104. Storage Area …………………………………………………………………………….129
105. Prepare the Machine for Storage …………………………………………………129
106. Put the Machine into Storage ………………………………………………………130
107. During Storage ………………………………………………………………………….131
108. Take the Machine Out of Storage …………………………………………………132
109. Routine Maintenance
110. Service Requirements …………………………………………………………………….133
111. Introduction ……………………………………………………………………………….133
112. Owner-Operator Support …………………………………………………………….134
113. Service-Maintenance Agreements ……………………………………………….134
114. Initial Service and Inspection (100 Hours) ……………………………………..135
115. Initial Service and Inspection (250 Hours) ……………………………………..135
116. Lifting Regulations – Inspections and Tests ……………………………………135
117. Obtaining Replacement Parts ………………………………………………………136
118. Health and Safety …………………………………………………………………………..137
119. Lubricants …………………………………………………………………………………137
120. Battery ……………………………………………………………………………………..141
121. First Aid – Electrolyte ………………………………………………………………….141
122. Service Schedules ………………………………………………………………………….145
123. Introduction ……………………………………………………………………………….145
124. How to Use the Service Schedules ………………………………………………147
125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….148
126. Functional Test and Final Inspection …………………………………………….153
127. Fluids, Lubricants and Capacities ……………………………………………………..155
128. Coolant Mixtures ……………………………………………………………………….157
129. Fuels ………………………………………………………………………………………..158
130. Cleaning the Machine ……………………………………………………………………..164
131. Introduction ……………………………………………………………………………….164
132. Cleaning the Tracks ……………………………………………………………………166
133. Checking for Damage ……………………………………………………………………..168
134. Check the Machine Body and Structure ………………………………………..168
135. Seat Belt ……………………………………………………………………………………….169
136. Check the Seat and Seat Belt ……………………………………………………..169
137. ROPS-TOPS Structure ……………………………………………………………………170
138. Checking the ROPS-TOPS Structure ……………………………………………170
139. Greasing ……………………………………………………………………………………….171
140. Introduction ……………………………………………………………………………….171
141. Greasing …………………………………………………………………………………..171
142. Access Panels ……………………………………………………………………………….175
143. Engine Cover …………………………………………………………………………….175
144. Electrical System ……………………………………………………………………………177
145. Battery ……………………………………………………………………………………..177
146. Jump Starting the Engine ……………………………………………………………180
147. Bulbs, Fuses and Relays …………………………………………………………….183
148. Battery Isolation …………………………………………………………………………184
149. Engine Air Filter ……………………………………………………………………………..185
150. Changing the Element ………………………………………………………………..185
151. Engine ………………………………………………………………………………………….187
152. Checking the Oil Level ……………………………………………………………….187
153. Changing the Oil and Filter ………………………………………………………….189
154. Checking the Coolant Level ………………………………………………………..191
155. Changing the Coolant …………………………………………………………………192
156. Drive Belt ………………………………………………………………………………….193
157. Fuel System …………………………………………………………………………………..194
158. Draining the Water Separator and Engine Fuel Filter ………………………194
159. Changing the Engine Fuel Filter Element ………………………………………195
160. Bleeding the Fuel System …………………………………………………………..196
161. Hydraulics ……………………………………………………………………………………..198
162. General …………………………………………………………………………………….198
163. Checking the Hydraulic Fluid Level ………………………………………………199
164. Changing the Filter Element ………………………………………………………..202
165. Checking the Ram Piston Rods …………………………………………………..202
166. Tracks and Running Gear ……………………………………………………………….203
167. Checking the Track Tension ………………………………………………………..203
168. Axles …………………………………………………………………………………………….206
169. Checking the Track Gearbox Oil ………………………………………………….206
170. Changing the Track Gearbox Oil ………………………………………………….206
171. Attachments
172. Introduction ……………………………………………………………………………………209
173. Attachments for your Machine ………………………………………………………….212
174. Quick Release Couplings ………………………………………………………………..214
175. Connecting and Disconnecting …………………………………………………….214
176. Bucket ………………………………………………………………………………………….218
177. Bucket Selection ………………………………………………………………………..218
178. Removing a Bucket – Non Quickhitch Models ………………………………..219
179. Installing a Bucket – Non Quickhitch Models ………………………………….221
180. Removing a Bucket from a Quickhitch ………………………………………….222
181. Installing a Bucket on a Quickhitch ………………………………………………224
182. Replacing Bucket Teeth ………………………………………………………………226
183. JCB Hammermaster Breakers ………………………………………………………….227
184. Introduction ……………………………………………………………………………….227
185. Operation ………………………………………………………………………………….228
186. Specifications
187. Lifting Regulations and Safe Working Loads ………………………………………231
188. Information ……………………………………………………………………………….231
189. Static Dimensions …………………………………………………………………………..232
190. Performance Dimensions ………………………………………………………………..235
191. Noise and Vibration Data …………………………………………………………………238
192. Introduction ……………………………………………………………………………….238
193. Vibration Data ……………………………………………………………………………240
194. Noise Data ………………………………………………………………………………..242
195. Warranty Information
196. Machine Service Record Sheet ………………………………………………………..243
197. Registration Information ………………………………………………………………….248

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