JCB Mini CX, Mini CX 4x4 Operator Manual

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JCB Mini CX, Mini CX 4x4 Operator Manual - Image 3

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JCB Mini CX, Mini CX 4×4 Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 262
Size: 10.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Mini CX, Mini CX 4×4

1. Safety Notices
2. Introduction ……………………………………………………………………………………….1
3. Introduction
4. About this Manual ………………………………………………………………………………3
5. Machine Model and Serial Number ………………………………………………….3
6. Using this Manual ………………………………………………………………………….3
7. Units of Measurement ……………………………………………………………………4
8. Using the Machine …………………………………………………………………………4
9. Cross References ………………………………………………………………………….4
10. Location of Handbook ……………………………………………………………………5
11. Left Side, Right Side ………………………………………………………………………6
12. Machine Description …………………………………………………………………………..7
13. Main Components – Mini CX …………………………………………………………..7
14. Main Components – Mini CX 4×4 ……………………………………………………..9
15. Safety Check List …………………………………………………………………………….. 11
16. Safety – Yours and Others ……………………………………………………………. 11
17. General Safety ……………………………………………………………………………12
18. Operating Safety …………………………………………………………………………15
19. Maintenance Safety ……………………………………………………………………..22
20. Safety Decals ……………………………………………………………………………..34
21. Identifying Your Machine …………………………………………………………………..39
22. Machine Identification Plate ………………………………………………………….39
23. Typical Vehicle Identification Number (VIN) …………………………………….40
24. Unit Identification …………………………………………………………………………40
25. ROPS and FOPS ………………………………………………………………………..42
26. Operation
27. Introduction ……………………………………………………………………………………..43
28. Before Using the Machine …………………………………………………………………44
29. Entering and Leaving the Machine ……………………………………………………..47
30. Leaving the Machine in an Emergency …………………………………………..48
31. Seat Controls …………………………………………………………………………………..49
32. Fore-Aft ………………………………………………………………………………………49
33. Swivel ………………………………………………………………………………………..49
34. Seat Belt …………………………………………………………………………………………50
35. Static Seat Belt ……………………………………………………………………………50
36. Controls, Switches and Instruments ……………………………………………………53
37. Controls ……………………………………………………………………………………..53
38. Switches …………………………………………………………………………………….59
39. Instruments …………………………………………………………………………………62
40. Operating Levers ……………………………………………………………………………..64
41. Loader Controls …………………………………………………………………………..64
42. Stabiliser Control …………………………………………………………………………66
43. Backhoe Controls ………………………………………………………………………..70
44. Safety Equipment …………………………………………………………………………….80
45. Rotating Beacon ………………………………………………………………………….80
46. Boom-Slew Lock – Mini CX ……………………………………………………………81
47. Boom-Slew Lock – Mini CX 4×4 ……………………………………………………..84
48. Before Starting the Engine …………………………………………………………………88
49. Starting the Engine …………………………………………………………………………..91
50. Testing the Parking Brake ………………………………………………………………….93
51. Stopping and Parking the Machine ……………………………………………………..95
52. Emergency Stopping ……………………………………………………………………95
53. Normal Stopping ………………………………………………………………………….95
54. Preparing the Machine for Travel ……………………………………………………….97
55. Travelling on Site …………………………………………………………………………97
56. Travelling on the Road …………………………………………………………………98
57. Using the Attachments and Site Safety ……………………………………………….99
58. SAFETY MUST COME FIRST ………………………………………………………99
59. Operating Environment ……………………………………………………………………105
60. Operating in Low Temperatures …………………………………………………..105
61. Operating in High Temperatures ………………………………………………….106
62. Working with Your Machine ……………………………………………………………..108
63. Working with the Loader ……………………………………………………………..108
64. Working with the Excavator ………………………………………………………… 111
65. Moving a Disabled Machine …………………………………………………………….120
66. Mini CX …………………………………………………………………………………….120
67. Mini CX 4×4 ………………………………………………………………………………122
68. Transporting the Machine ………………………………………………………………..123
69. Storage …………………………………………………………………………………………128
70. Storing the Machine ……………………………………………………………………128
71. Routine Maintenance
72. Service Requirements …………………………………………………………………….131
73. Introduction ……………………………………………………………………………….131
74. Owner-Operator Support …………………………………………………………….132
75. Service-Maintenance Agreements ……………………………………………….132
76. Obtaining Replacement Parts ………………………………………………………133
77. Health and Safety …………………………………………………………………………..134
78. Lubricants …………………………………………………………………………………134
79. Battery ……………………………………………………………………………………..138
80. First Aid – Electrolyte ………………………………………………………………….138
81. Service Schedules ………………………………………………………………………….142
82. Introduction ……………………………………………………………………………….142
83. How to Use the Service Schedules ………………………………………………144
84. Pre Start Cold Checks, Service Points and Fluid Levels ………………….145
85. Functional Test and Final Inspection …………………………………………….150
86. Fluids, Lubricants and Capacities ……………………………………………………..153
87. Coolant Mixtures ……………………………………………………………………….154
88. Cleaning the Machine ……………………………………………………………………..156
89. Checking for Damage ……………………………………………………………………..157
90. Seat Belt ……………………………………………………………………………………….158
91. Checking the Seat Belt Condition and Security ………………………………158
92. Checking the ROPS-FOPS Structure ………………………………………………..159
93. Loader Arm Safety Strut ………………………………………………………………….160
94. Installing the Safety Strut …………………………………………………………….160
95. Removing the Safety Strut …………………………………………………………..163
96. Service Access ………………………………………………………………………………164
97. Opening and Closing the Engine Cover ………………………………………..164
98. Removing the Front Floor Plate …………………………………………………..166
99. Greasing (10 Hours) ……………………………………………………………………….167
100. Loader Arm Pivot Points – Mini CX ……………………………………………….167
101. Loader Arm Pivot Points – Mini CX 4×4 …………………………………………169
102. Front Axle Pivot Points ……………………………………………………………….171
103. Backhoe and Stabilisers – Mini CX ……………………………………………….172
104. Backhoe and Stabilisers – Mini CX 4×4 …………………………………………174
105. Lubrication …………………………………………………………………………………….176
106. Oiling Control Levers ………………………………………………………………….176
107. Electrical System ……………………………………………………………………………177
108. Battery ……………………………………………………………………………………..177
109. Jump Starting the Engine ……………………………………………………………179
110. Fuses – Mini CX …………………………………………………………………………182
111. Fuses – Mini CX 4×4 …………………………………………………………………..183
112. Relays – Mini CX ………………………………………………………………………..184
113. Relays – Mini CX 4×4 ………………………………………………………………….185
114. Light Bulbs ………………………………………………………………………………..186
115. Engine ………………………………………………………………………………………….187
116. Checking the Oil Level ……………………………………………………………….187
117. Changing the Oil and Filter ………………………………………………………….188
118. Changing the Air Filter Element …………………………………………………..191
119. Engine Cooling System …………………………………………………………………..193
120. Checking the Coolant Level ………………………………………………………..193
121. Changing the Coolant …………………………………………………………………194
122. Cleaning the Coolant Radiator …………………………………………………….196
123. Checking the Alternator Belt Tension ……………………………………………197
124. Adjusting the Alternator Belt ………………………………………………………..198
125. Fuel System …………………………………………………………………………………..199
126. Types of Fuel …………………………………………………………………………….199
127. Filling the Tank ………………………………………………………………………….203
128. Draining the Fuel Filter ……………………………………………………………….204
129. Changing the Fuel Filter Element …………………………………………………205
130. Hydraulic System ……………………………………………………………………………207
131. Checking the Fluid Level …………………………………………………………….207
132. Changing the Hydraulic Filter ………………………………………………………209
133. Checking the Slew Gearbox Oil Level – Mini CX 4×4 ………………………210
134. Transmission ………………………………………………………………………………… 211
135. Checking the Rear Axle Oil Level – Mini CX ………………………………….. 211
136. Tyres and wheels ……………………………………………………………………………212
137. Tyre Inflation ……………………………………………………………………………..212
138. Checking the Wheel Nut Torque …………………………………………………..214
139. Optional Attachments
140. Introduction ……………………………………………………………………………………215
141. Attachments for your Machine ………………………………………………………….218
142. Hydraulic Hoses …………………………………………………………………………….219
143. Connecting the Hoses ………………………………………………………………..219
144. Disconnecting the Hoses …………………………………………………………….220
145. Quick Release Couplings ………………………………………………………………..221
146. Connecting and Disconnecting …………………………………………………….221
147. Auxiliary Controls ……………………………………………………………………………225
148. Rear Auxiliary Attachments Control Pedal (optional) ………………………225
149. Auxiliary Attachments Loader Control Lever (optional) ……………………226
150. 4-in-1 Shovel …………………………………………………………………………………227
151. Safety ………………………………………………………………………………………227
152. Operation ………………………………………………………………………………….227
153. Daily Maintenance ……………………………………………………………………..231
154. Loader Quickhitch …………………………………………………………………………..232
155. Engaging the Shovel-Attachment …………………………………………………232
156. Disengaging the Shovel-Attachment …………………………………………….234
157. Backhoe Quickhitch ………………………………………………………………………..236
158. Installing the Quickhitch ……………………………………………………………..237
159. Removing the Quickhitch ……………………………………………………………238
160. Maintenance ……………………………………………………………………………..238
161. Installing Backhoe Quickhitch Attachments ……………………………………239
162. Removing Backhoe Quickhitch Attachments ………………………………….242
163. Specifications
164. Static Dimensions – Mini CX …………………………………………………………….245
165. Weight ……………………………………………………………………………………..245
166. Static Dimensions – Mini CX 4×4 ………………………………………………………247
167. Weight ……………………………………………………………………………………..247
168. Tyre Sizes and Pressures ………………………………………………………………..249
169. Front Tyres ……………………………………………………………………………….249
170. Rear Tyres ………………………………………………………………………………..250
171. Noise Data …………………………………………………………………………………….251

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