JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550

JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550 - Image 2

JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550 - Image 3

JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550 - Image 4

JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550 - Image 5

jcb robot 190 190hf 190t 190thf 1110 1110hf 1110t 1110thf operator manual 9811 6550 2

jcb robot 190 190hf 190t 190thf 1110 1110hf 1110t 1110thf operator manual 9811 6550 3

JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 9811-6550

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6550
Number of Pages: 195
Size: 10.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Location of Manual ………………………………………………………………………..2
14. Machine Description …………………………………………………………………………..3
15. The JCB Robot ……………………………………………………………………………..3
16. Intended Use ………………………………………………………………………………..3
17. Component Locations ……………………………………………………………………3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Labels …………………………………………………………………………………..16
24. Introduction …………………………………………………………………………………16
25. Safety Label Identification …………………………………………………………….17
26. Part Numbers and Description ………………………………………………………18
27. Identifying Your Machine …………………………………………………………………..19
28. Machine Identification Plate ………………………………………………………….19
29. Component Identification ………………………………………………………………20
30. Machine Security ……………………………………………………………………………..22
31. Introduction …………………………………………………………………………………22
32. JCB Plantguard …………………………………………………………………………..22
33. Construction Equipment Security And Registration Scheme (CESAR) .22
34. Operation
35. Introduction ……………………………………………………………………………………..23
36. Before Entering the Cab ……………………………………………………………………24
37. Entering and Leaving the Cab ……………………………………………………………26
38. Left Armrest ………………………………………………………………………………..26
39. Interlock Arm ………………………………………………………………………………27
40. Foot Pedals ………………………………………………………………………………..27
41. Emergency Exits …………………………………………………………………………28
42. Doors and Windows …………………………………………………………………………29
43. Opening and Closing the Door ………………………………………………………29
44. Ventilation of Optional Glazed Cab ………………………………………………..30
45. Seat Controls …………………………………………………………………………………..31
46. Introduction …………………………………………………………………………………31
47. Standard Seat ……………………………………………………………………………..31
48. Suspension Seat – when fitted ……………………………………………………….32
49. Seat Belt …………………………………………………………………………………………33
50. Inertia Reel Seat Belt …………………………………………………………………..33
51. Visibility Aids ……………………………………………………………………………………34
52. Mirrors and Adjustment ………………………………………………………………..34
53. Cab Layout ……………………………………………………………………………………..35
54. Component Key …………………………………………………………………………..36
55. Drive Controls, Switches and Instruments ……………………………………………37
56. Right Hand Console …………………………………………………………………….37
57. Front Console ……………………………………………………………………………..38
58. Instrument Cluster ……………………………………………………………………….40
59. Left Hand Console ……………………………………………………………………….42
60. Foot Throttle Control (Optional) ……………………………………………………..43
61. Cab Heater Unit (Optional) ……………………………………………………………44
62. Drive Control (JCB Single Lever Drive Controls) ……………………………..46
63. Drive Control (Manual Foot Control or Duel control) …………………………47
64. Two Speed Drive Control ………………………………………………………………48
65. Loader Arm-Shovel Control (JCB style single lever drive control) ……….49
66. Loader Arm-Shovel Controls – Pedal Option (Manual Foot Control) ……50
67. Loader Controls (Dual Lever Drive Control) …………………………………….51
68. Shovel Control (dual lever drive control) …………………………………………51
69. Attachments Control …………………………………………………………………….52
70. Power Management System (PMS) ……………………………………………….53
71. Safety Equipment …………………………………………………………………………….54
72. Rotating Beacon (Optional) …………………………………………………………..54
73. Before Starting The Engine ……………………………………………………………….55
74. Starting The Engine ………………………………………………………………………….56
75. Preparing The Machine For Travel ……………………………………………………..57
76. Travelling Position ……………………………………………………………………….57
77. Testing the Park Brake ……………………………………………………………………..60
78. Getting the Machine Moving ………………………………………………………………61
79. Getting Moving ……………………………………………………………………………61
80. Stopping and Parking the Machine ……………………………………………………..62
81. Working With The Machine ……………………………………………………………….63
82. Operating Practices and Site Safety ………………………………………………63
83. Safety Practices ………………………………………………………………………….64
84. Clothing and Safety Equipment ……………………………………………………..66
85. Danger Zone ………………………………………………………………………………66
86. Log Moving-Handling ……………………………………………………………………66
87. Operating Practices ……………………………………………………………………..66
88. Working With The Loader ……………………………………………………………..69
89. Operating Environment ……………………………………………………………………..71
90. Introduction …………………………………………………………………………………71
91. Operating in High Temperatures ……………………………………………………71
92. Operating in Low Temperatures …………………………………………………….71
93. Operating in Dusty or Sandy Areas ………………………………………………..71
94. Operating in Coastal Regions ……………………………………………………….71
95. Operating on Wet or Soft Ground …………………………………………………..71
96. Refuelling The Machine …………………………………………………………………….72
97. Low Fuel Levels ………………………………………………………………………….72
98. Filling the Tank ……………………………………………………………………………72
99. Moving A Disabled Machine ………………………………………………………………74
100. Retrieval …………………………………………………………………………………….74
101. Emergency Load Lower Procedure ………………………………………………..75
102. Lowering the Boom in an Emergency …………………………………………….76
103. Safe Lifting Procedure ………………………………………………………………….77
104. Transporting The Machine …………………………………………………………………79
105. Using a Trailer …………………………………………………………………………….79
106. Using a Truck ……………………………………………………………………………..79
107. Transportation Safety …………………………………………………………………..81
108. Storage of the Machine …………………………………………………………………….82
109. Introduction …………………………………………………………………………………82
110. Storage Area ………………………………………………………………………………82
111. Prepare the Machine for Storage …………………………………………………..82
112. Put the Machine into Storage ………………………………………………………..82
113. During Storage ……………………………………………………………………………82
114. Take the Machine Out of Storage …………………………………………………..83
115. Routine Maintenance
116. Service Requirements ………………………………………………………………………85
117. Introduction …………………………………………………………………………………85
118. Owner-Operator Support ………………………………………………………………85
119. Service-Maintenance Agreements …………………………………………………85
120. Fit for Purpose Tests for Lifting Equipment ………………………………………86
121. Obtaining Replacement Parts ………………………………………………………..86
122. Health and Safety …………………………………………………………………………….87
123. Lubricants …………………………………………………………………………………..87
124. Battery ……………………………………………………………………………………….89
125. Service Schedules ……………………………………………………………………………91
126. Introduction …………………………………………………………………………………91
127. How to Use the Service Schedules ………………………………………………..91
128. Calendar Equivalents …………………………………………………………………..91
129. Pre-start Cold Checks, Service Points and Fluid Levels ……………………92
130. Functional Test and Final Inspection ………………………………………………94
131. Fluids, Lubricants and Capacities ……………………………………………………….96
132. Coolant Mixtures …………………………………………………………………………97
133. Fuels ………………………………………………………………………………………….98
134. Tools …………………………………………………………………………………………….101
135. Carrying Tools onto the Machine ………………………………………………….101
136. Tool Locations …………………………………………………………………………..101
137. Prepare the Machine for Maintenance ………………………………………………102
138. Introduction ……………………………………………………………………………….102
139. How to Make the Machine Safe (Loader Arm Lowered) ………………….103
140. How to Make the Machine Safe (Arm Lifted) ………………………………….104
141. Cleaning the Machine ……………………………………………………………………..106
142. Introduction ……………………………………………………………………………….106
143. Preparing the Machine for Cleaning ……………………………………………..106
144. Cleaning the Machine …………………………………………………………………106
145. Checking for Damage ……………………………………………………………………..109
146. Check the Machine Body and Structure ………………………………………..109
147. Check the Tyres ………………………………………………………………………..109
148. Check the Seat and Seat Belt ……………………………………………………..109
149. Check the Hydraulic Hoses and Fittings ……………………………………….109
150. Checking the ROPS-FOPS Structure …………………………………………… 110
151. Greasing ………………………………………………………………………………………. 111
152. Introduction ………………………………………………………………………………. 111
153. Preparing the Machine for Greasing ……………………………………………. 111
154. Greasing 10 Hours ……………………………………………………………………. 112
155. Every 50 Hours …………………………………………………………………………. 113
156. Oiling …………………………………………………………………………………………… 114
157. Every 500 Hours ……………………………………………………………………….. 114
158. Access Panels ………………………………………………………………………………. 115
159. Engine Cover ……………………………………………………………………………. 115
160. Rear Panel ………………………………………………………………………………. 115
161. Seat Removal-Replacement ……………………………………………………….. 116
162. Electrical System …………………………………………………………………………… 117
163. Battery …………………………………………………………………………………….. 117
164. Jump Starting the Engine …………………………………………………………… 118
165. Fuses and Relays ………………………………………………………………………120
166. Battery Isolator ………………………………………………………………………….123
167. Engine ………………………………………………………………………………………….124
168. Oil and Filters ……………………………………………………………………………124
169. Cooling system ………………………………………………………………………….127
170. Alternator Belt ……………………………………………………………………………129
171. Engine Air Filter …………………………………………………………………………131
172. Fuel System …………………………………………………………………………………..133
173. Introduction ……………………………………………………………………………….133
174. Draining the Primary Water Separator and Engine Fuel Filter ………….134
175. Changing the Primary Water Separator Filter ………………………………..135
176. Fuel Filter …………………………………………………………………………………136
177. Hydraulic System ……………………………………………………………………………138
178. Introduction ……………………………………………………………………………….138
179. Oil and Filters ……………………………………………………………………………138
180. Transmission …………………………………………………………………………………141
181. Drive Chain Lubrication ………………………………………………………………141
182. Tyres and Wheels …………………………………………………………………………..143
183. Tyre Inflation ……………………………………………………………………………..143
184. Checking the Wheel Nut Torques …………………………………………………144
185. Renewing Segments of Optional Non-Inflatable Tyres …………………….144
186. Tracks …………………………………………………………………………………………..145
187. Track Adjustment ……………………………………………………………………….145
188. Windscreen Washer (optional) …………………………………………………………146
189. Checking the Level …………………………………………………………………….146
190. Optional Attachments
191. Introduction ……………………………………………………………………………………147
192. Hand Held Attachments …………………………………………………………………..148
193. Attachments For Your Machine ………………………………………………………..149
194. Impact Protection ……………………………………………………………………………150
195. Connecting-Disconnecting Hydraulic Hoses ……………………………………….151
196. Introduction ……………………………………………………………………………….151
197. Connecting the Hydraulic Hoses ………………………………………………….151
198. Disconnecting the Hydraulic Hoses ………………………………………………152
199. Quick Release Couplings ……………………………………………………………153
200. Attachments Control ……………………………………………………………………….155
201. RH Control Lever ……………………………………………………………………….155
202. Multifunction Control Lever ………………………………………………………….156
203. Shovels …………………………………………………………………………………………157
204. 6-in-1 Shovel …………………………………………………………………………….158
205. Using the 6-in-1 Shovel ………………………………………………………………158
206. Daily Maintenance ……………………………………………………………………..160
207. Pallet Forks ……………………………………………………………………………………161
208. Safety ………………………………………………………………………………………161
209. Fitting-Removing Pallet Forks ……………………………………………………..161
210. Road Travel ………………………………………………………………………………161
211. Adjust the Fork Spacing ……………………………………………………………..161
212. Daily Maintenance ……………………………………………………………………..161
213. Manure-Silage Fork with Top Grab ……………………………………………………162
214. Safety ………………………………………………………………………………………162
215. Operation ………………………………………………………………………………….162
216. Control ……………………………………………………………………………………..162
217. Preparing for Travel ……………………………………………………………………162
218. Installing and Removing ……………………………………………………………..162
219. Using the Manure-Silage Fork ……………………………………………………..162
220. Daily Maintenance ……………………………………………………………………..162
221. Attachment Frame ………………………………………………………………………….163
222. Installing-Removing the Attachment Frame ……………………………………163
223. Quickhitch Control ………………………………………………………………………….164
224. Engaging the Shovel-Attachments ……………………………………………….164
225. Disengaging the Shovel-Attachments ……………………………………………166
226. Specifications
227. General …………………………………………………………………………………………167
228. Machine Weights ……………………………………………………………………….167
229. Operating Capacity …………………………………………………………………….167
230. Fork Rated Capacities ………………………………………………………………..167
231. Static Dimensions …………………………………………………………………………..168
232. Wheeled Machines …………………………………………………………………….168
233. Tracked Machines ……………………………………………………………………..170
234. Auxiliary Pressures …………………………………………………………………………172
235. Noise And Vibration Data ………………………………………………………………..173
236. Introduction ……………………………………………………………………………….173
237. All Machines ……………………………………………………………………………..174
238. Vibration Data ………………………………………………………………………………..175
239. Introduction ……………………………………………………………………………….175
240. Robot 190, 190 HF, 1110, 1110 HF, ………………………………………………176
241. Robot 190T, 190HFT, 1110T, 1110HFT ………………………………………….177
242. Tyre Sizes And Pressures ……………………………………………………………….178
243. Warranty Information
244. Machine Service Record Sheet ………………………………………………………..179
245. Registration Information ………………………………………………………………….181
246. European Community Standards
247. EC Declaration of Conformity …………………………………………………………..183
248. Introduction ……………………………………………………………………………….183
249. Explanation of the EC Declaration of Conformity ……………………………185

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