JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350

JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350 - Image 2

JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350 - Image 3

JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350 - Image 4

JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350 - Image 5

jcb side engine tier 4i loadalls operator manual 9821 2350 2

jcb side engine tier 4i loadalls operator manual 9821 2350 3

JCB Side Engine ( Tier 4I) Loadalls Operator Manual 9821-2350

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2350
Number of Pages: 464
Size: 43.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine ( Tier 4I) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB Loadall ……………………………………………………………………………3
15. Intended Use ………………………………………………………………………………..3
16. Component Location ……………………………………………………………………..4
17. Safety Check List ……………………………………………………………………………….8
18. Safety – Yours and Others ………………………………………………………………8
19. General Safety ……………………………………………………………………………..8
20. Operating Safety …………………………………………………………………………10
21. Maintenance Safety ……………………………………………………………………..14
22. Safety Labels …………………………………………………………………………………..19
23. Introduction …………………………………………………………………………………19
24. Safety Label Identification …………………………………………………………….20
25. Identifying Your Machine …………………………………………………………………..23
26. Machine Identification Plate ………………………………………………………….23
27. Component Identification Plates …………………………………………………….25
28. Machine Security ……………………………………………………………………………..30
29. Introduction …………………………………………………………………………………30
30. JCB Plantguard …………………………………………………………………………..30
31. LiveLink ……………………………………………………………………………………..30
32. Construction Equipment Security And Registration Scheme (CESAR) .30
33. Immobiliser …………………………………………………………………………………30
34. Operation
35. Introduction ……………………………………………………………………………………..33
36. Before Entering the Cab ……………………………………………………………………34
37. Entering and Leaving the Cab ……………………………………………………………35
38. Emergency Exit …………………………………………………………………………..36
39. Doors and Windows …………………………………………………………………………39
40. Opening and Closing the Door ………………………………………………………39
41. Opening and Closing the Upper Door Section …………………………………39
42. Opening and Closing the Rear Window – All Machines Except …………..41
43. Visibility Aids ……………………………………………………………………………………42
44. Mirrors and Adjustment ………………………………………………………………..42
45. Seat Controls …………………………………………………………………………………..72
46. Introduction …………………………………………………………………………………72
47. Operator Present Switch ………………………………………………………………72
48. Seat Options ……………………………………………………………………………….72
49. Basic Seat ………………………………………………………………………………….73
50. Suspension Seat (KAB 100 Series – Mechanical) …………………………….74
51. Suspension Seat (KAB 100 Series – Air) …………………………………………75
52. Suspension Seat (KAB 800 Series – Air) …………………………………………76
53. Seat Belt …………………………………………………………………………………………77
54. Inertia Reel Seat Belt …………………………………………………………………..77
55. Static Seat Belt ……………………………………………………………………………78
56. Cab Layout ……………………………………………………………………………………..79
57. (Excludes 525-56 Machines) …………………………………………………………79
58. (526-56 Machines) ………………………………………………………………………83
59. Drive Controls, Switches and Instruments ……………………………………………85
60. Drive Controls ……………………………………………………………………………..85
61. Switches …………………………………………………………………………………….97
62. Instrument Panel ……………………………………………………………………….104
63. LCD Screen ………………………………………………………………………………106
64. Warning Lights …………………………………………………………………………..122
65. Torque Lock (6-Speed Transmission) ……………………………………………124
66. Air Conditioning and Cab Heater Controls …………………………………….125
67. Operating Levers ……………………………………………………………………………127
68. Introduction ……………………………………………………………………………….127
69. Control Layouts …………………………………………………………………………127
70. Boom and Carriage Controls ……………………………………………………….128
71. Auxiliary Controls ………………………………………………………………………136
72. Chassis Levelling (Sway) Option ………………………………………………….142
73. Stabiliser Control Option ……………………………………………………………..144
74. Safety Equipment …………………………………………………………………………..146
75. Control Locks (Excludes 525-56 Machines) …………………………………..146
76. Control Locks (526-56 Machines) ………………………………………………..149
77. Load Charts ………………………………………………………………………………151
78. Boom Indicators ………………………………………………………………………..153
79. Longitudinal Load Moment Indicator (LLMI) …………………………………..154
80. Longitudinal Load Moment Control All Machines (Excluding 540-170)
81. (LLMC) System …………………………………………………………………………158
82. LC4 Load Control System (540-170 only) ……………………………………..162
83. Inclinometer ………………………………………………………………………………170
84. Beacon …………………………………………………………………………………….170
85. Fire Extinguisher (if fitted) …………………………………………………………..171
86. Before Starting the Engine ……………………………………………………………….172
87. Starting the Engine …………………………………………………………………………174
88. Immobiliser (if fitted) …………………………………………………………………..176
89. Preparing the Machine for Travel ……………………………………………………..179
90. Introduction ……………………………………………………………………………….179
91. Preparing for Road Travel …………………………………………………………..179
92. Preparing for Site Travel ……………………………………………………………..182
93. Smooth Ride System (SRS) ………………………………………………………..183
94. Getting the Machine Moving …………………………………………………………….184
95. Operating Practices ……………………………………………………………………184
96. Operating Procedure ………………………………………………………………….185
97. Stopping and Parking the Machine ……………………………………………………186
98. Working with the Machine ……………………………………………………………….187
99. Operating Practices and Site Safety …………………………………………….187
100. Clothing and Safety Equipment ……………………………………………………187
101. Danger Zone …………………………………………………………………………….187
102. Safety Practices ………………………………………………………………………..187
103. Working with the Boom ………………………………………………………………189
104. Use of Machines on Gradients or Slopes ………………………………………198
105. Interlock System ………………………………………………………………………..201
106. Operating Environment ……………………………………………………………………202
107. Operating in Low Temperatures …………………………………………………..202
108. Operating in High Temperatures ………………………………………………….202
109. Protection offered by the Cab ………………………………………………………203
110. Tow Hitch Options …………………………………………………………………………..204
111. Introduction ……………………………………………………………………………….204
112. Connecting the Trailer ………………………………………………………………..205
113. Preparing the Trailer for Towing …………………………………………………..214
114. Refuelling the Machine ……………………………………………………………………220
115. Low Fuel Levels ………………………………………………………………………..220
116. Filling the Tank ………………………………………………………………………….221
117. Moving a Disabled Machine …………………………………………………………….223
118. Recovery Hitch ………………………………………………………………………….223
119. Transporting the Machine ………………………………………………………………..224
120. Lifting a Machine ……………………………………………………………………………225
121. Storage of the Machine …………………………………………………………………..227
122. Introduction ……………………………………………………………………………….227
123. Storage Area …………………………………………………………………………….227
124. Prepare the Machine for Storage …………………………………………………227
125. Put the Machine into Storage ………………………………………………………227
126. During Storage ………………………………………………………………………….227
127. Take the Machine Out of Storage …………………………………………………228
128. Routine Maintenance
129. Service Requirements …………………………………………………………………….229
130. Introduction ……………………………………………………………………………….229
131. Owner-Operator Support …………………………………………………………….229
132. Service-Maintenance Agreements ……………………………………………….229
133. Initial Service and Inspection (100 Hours) ……………………………………..229
134. Fit for Purpose Tests for Lifting Equipment …………………………………….230
135. Obtaining Replacement Parts ………………………………………………………230
136. Health and Safety …………………………………………………………………………..231
137. Lubricants …………………………………………………………………………………231
138. Battery ……………………………………………………………………………………..233
139. Service Schedules ………………………………………………………………………….235
140. Introduction ……………………………………………………………………………….235
141. How to Use the Service Schedules ………………………………………………235
142. Calendar Equivalents …………………………………………………………………235
143. Pre-start Cold Checks, Service Points and Fluid Levels ………………….236
144. Functional Test and Final Inspection …………………………………………….240
145. Fluids, Lubricants and Capacities ……………………………………………………..242
146. Coolant Mixtures ……………………………………………………………………….245
147. Fuels ………………………………………………………………………………………..245
148. Prepare the Machine for Maintenance ………………………………………………250
149. Introduction ……………………………………………………………………………….250
150. How to Make the Machine Safe (Boom Lowered) …………………………..251
151. How to Make the Machine Safe (Boom Lifted) ……………………………….252
152. Cleaning the Machine ……………………………………………………………………..255
153. Introduction ……………………………………………………………………………….255
154. Preparing the Machine for Cleaning ……………………………………………..255
155. Cleaning the Machine …………………………………………………………………256
156. Auto Fan Reverse (if fitted) …………………………………………………………259
157. Checking for Damage ……………………………………………………………………..260
158. Check the Machine Body and Structure ………………………………………..260
159. Check the Tyres ………………………………………………………………………..260
160. Check the Seat and Seat Belt ……………………………………………………..260
161. Check the Hydraulic Hoses and Fittings ……………………………………….260
162. Check the Electrical Circuits ………………………………………………………..260
163. Checking the ROPS-FOPS Structure ……………………………………………262
164. Greasing ……………………………………………………………………………………….264
165. Introduction ……………………………………………………………………………….264
166. Preparing the Machine for Greasing …………………………………………….264
167. Every 50 Hours ………………………………………………………………………….265
168. Every 500 Hours ………………………………………………………………………..274
169. Every 1000 Hours ………………………………………………………………………276
170. Oiling ……………………………………………………………………………………………277
171. Park Brake Cable ………………………………………………………………………277
172. Control Levers …………………………………………………………………………..277
173. Access Panels ……………………………………………………………………………….278
174. Introduction ……………………………………………………………………………….278
175. Battery Cover ……………………………………………………………………………278
176. Engine Cover …………………………………………………………………………….279
177. Rear Cover ……………………………………………………………………………….280
178. Undershield ………………………………………………………………………………282
179. Cab Heater and Air Conditioning ………………………………………………………283
180. Changing the Air Intake Filter ………………………………………………………283
181. Changing the Cab Recirculation Air Filter (Excludes 526-56) …………..284
182. Boom ……………………………………………………………………………………………285
183. Re-phasing of 3-Stage Booms …………………………………………………….285
184. Brakes ………………………………………………………………………………………….286
185. Park Brake ………………………………………………………………………………..286
186. Foot Brake (Excluding 550-80 Machines) ……………………………………..288
187. Footbrake (550-80 Machines) ……………………………………………………..288
188. Electrical System ……………………………………………………………………………289
189. Battery ……………………………………………………………………………………..289
190. Jump Starting the Engine ……………………………………………………………291
191. Fuses (Excludes 526-56 Machines) ……………………………………………..292
192. Fuses (526-56 Machines) ……………………………………………………………296
193. Primary Fuses …………………………………………………………………………..298
194. Relays (Excludes 526-56 Machines) …………………………………………….299
195. Relays (526-56 Machines) ………………………………………………………….303
196. Engine Compartment Fuse and Relay Box ……………………………………305
197. Engine ………………………………………………………………………………………….306
198. Oil and Filter ……………………………………………………………………………..306
199. Cooling System …………………………………………………………………………309
200. Crankcase Ventilation (if fitted) ……………………………………………………. 311
201. Front End Accessory Drive Belt …………………………………………………..312
202. Air Filter ……………………………………………………………………………………314
203. Fuel System …………………………………………………………………………………..315
204. Introduction ……………………………………………………………………………….315
205. Water Separator and Engine Fuel Filter ………………………………………..316
206. Bleeding the System ………………………………………………………………….320
207. Hydraulic System ……………………………………………………………………………321
208. Introduction ……………………………………………………………………………….321
209. Releasing the Hydraulic Pressure ………………………………………………..322
210. Oil and FIlters (Excludes 525-56 Machines) ………………………………….323
211. Oil and Filter (526-56 Machines) ………………………………………………….328
212. Hose Burst Protection Valves ………………………………………………………331
213. Transmission …………………………………………………………………………………333
214. Gearbox (Excludes 525-56 Machines) ………………………………………….333
215. Gearbox (526-56 Machines) ………………………………………………………..335
216. Front and Rear Axle …………………………………………………………………..339
217. Tyres and Wheels …………………………………………………………………………..343
218. Tyre Inflation ……………………………………………………………………………..343
219. Wheel Nuts ……………………………………………………………………………….344
220. Wheel Alignment ……………………………………………………………………………345
221. Introduction ……………………………………………………………………………….345
222. Manual Steer Mode Selector ……………………………………………………….345
223. Electronic Steer Mode Selector ……………………………………………………346
224. Wear Pads …………………………………………………………………………………….347
225. Boom Wear Pad Clearance …………………………………………………………347
226. Windscreen Washer ……………………………………………………………………….350
227. Checking the Level …………………………………………………………………….350
228. Fire Extinguisher (if fitted) ………………………………………………………………..352
229. Checking the Fire Extinguisher ……………………………………………………352
230. Optional Attachments
231. Introduction ……………………………………………………………………………………353
232. Attachments for your Machine ………………………………………………………….354
233. Connecting-Disconnecting Hydraulic Hoses ……………………………………….355
234. Introduction ……………………………………………………………………………….355
235. Connecting the Hydraulic Hoses ………………………………………………….355
236. Disconnecting the Hydraulic Hoses ………………………………………………356
237. Quick Release Couplings ……………………………………………………………357
238. Tool Carrier Attachments (526-56 Machines) ……………………………………..359
239. Mechanical Pin Locking Option ……………………………………………………359
240. Hydraulic Pin Locking Option ………………………………………………………361
241. Q-Fit Attachments …………………………………………………………………………..365
242. Mechanical Pin Locking Option ……………………………………………………365
243. Hydraulic Pin Locking Option ………………………………………………………367
244. Extension Jib …………………………………………………………………………………369
245. Safety ………………………………………………………………………………………369
246. Installing-Removing ……………………………………………………………………369
247. Operation ………………………………………………………………………………….369
248. Maintenance ……………………………………………………………………………..370
249. Fork Mounted Hook ………………………………………………………………………..371
250. Safety ………………………………………………………………………………………371
251. Installing …………………………………………………………………………………..371
252. Removing …………………………………………………………………………………371
253. Operation ………………………………………………………………………………….372
254. Maintenance ……………………………………………………………………………..372
255. Sideshift Carriage …………………………………………………………………………..373
256. Operation ………………………………………………………………………………….373
257. Installing the Sideshift Carriage ……………………………………………………374
258. Removing the Sideshift Carriage ………………………………………………….375
259. Maintenance ……………………………………………………………………………..376
260. Roof Truss Jib ……………………………………………………………………………….377
261. Safety ………………………………………………………………………………………377
262. Installing-Removing ……………………………………………………………………377
263. Operation ………………………………………………………………………………….377
264. Extending the Jib ……………………………………………………………………….378
265. Changing the Jib Angle ………………………………………………………………379
266. Maintenance ……………………………………………………………………………..379
267. Work Platforms ………………………………………………………………………………380
268. Specifications
269. Static Dimensions …………………………………………………………………………..381
270. 526-56 ……………………………………………………………………………………..381
271. 531-70, 541-70 ………………………………………………………………………….382
272. 533-105 ……………………………………………………………………………………384
273. 535-95 ……………………………………………………………………………………..386
274. 536-60 ……………………………………………………………………………………..388
275. 536-70 ……………………………………………………………………………………..390
276. 535-125 HiViz, 535-140 HiViz ……………………………………………………..391
277. 540-140 ……………………………………………………………………………………393
278. 540-170 ……………………………………………………………………………………395
279. 550-80 ……………………………………………………………………………………..397
280. Performance Dimensions ………………………………………………………………..398
281. Lift Performance ………………………………………………………………………..398
282. Maximum Wading Depth …………………………………………………………….400
283. Axle Weight Distribution ………………………………………………………………….401
284. Machines Without Stabilisers ………………………………………………………401
285. Machines With Stabilisers …………………………………………………………..402
286. Noise Data ……………………………………………………………………

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