JCB Side Engine (MC05, MC06 Builds Only) Loadalls Operator Manual 9811-0437

JCB Side Engine (MC05, MC06 Builds Only) Loadalls Operator Manual 9811-0437 - Image 2

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JCB Side Engine (MC05, MC06 Builds Only) Loadalls Operator Manual 9811-0437

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0437
Number of Pages: 326
Size: 19.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (MC05, MC06 Builds Only) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component Location ……………………………………………………………………..3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Decals ………………………………………………………………………………….17
24. Introduction …………………………………………………………………………………17
25. Safety Decal Recognition ……………………………………………………………..18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….22
29. Machine Security ……………………………………………………………………………..25
30. Introduction …………………………………………………………………………………25
31. JCB Plantguard …………………………………………………………………………..25
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Emergency Exit …………………………………………………………………………..30
37. Doors and Windows …………………………………………………………………………32
38. Opening and Closing the Door ………………………………………………………32
39. Opening and Closing the Upper Door Section …………………………………32
40. Opening and Closing the Rear Window ………………………………………….33
41. Seat Controls …………………………………………………………………………………..34
42. Introduction …………………………………………………………………………………34
43. Seat Options ……………………………………………………………………………….34
44. Suspension Seat (Type 1) …………………………………………………………….35
45. Suspension Seat (Type 2) …………………………………………………………….36
46. Suspension Seat (Type 3) …………………………………………………………….37
47. Seat Belt …………………………………………………………………………………………38
48. Inertia Reel Seat Belt …………………………………………………………………..38
49. Static Seat Belt ……………………………………………………………………………39
50. Cab Layout ……………………………………………………………………………………..40
51. Component Key …………………………………………………………………………..42
52. Drive Controls, Switches and Instruments ……………………………………………43
53. Drive Controls ……………………………………………………………………………..43
54. Switches …………………………………………………………………………………….50
55. Instrument Panel (SA, SB, SC, SD and SF Engines) ………………………..56
56. Instrument Panel (SE Engine) ……………………………………………………….62
57. Torque Lock (6-Speed Transmission) ……………………………………………..73
58. Air Conditioning and Heater Controls ……………………………………………..74
59. Operating Levers ……………………………………………………………………………..75
60. Introduction …………………………………………………………………………………75
61. Control Layouts …………………………………………………………………………..75
62. Boom and Carriage Controls …………………………………………………………76
63. Auxiliary Controls ………………………………………………………………………..86
64. Chassis Levelling (Sway) Option ……………………………………………………91
65. Stabiliser Control Option ……………………………………………………………….93
66. Safety Equipment …………………………………………………………………………….95
67. Control Lever Locks …………………………………………………………………….95
68. Load Charts ………………………………………………………………………………..99
69. Boom Indicators ………………………………………………………………………..101
70. MC05 Load Control System ………………………………………………………..102
71. MC06 Load Control System ……………………………………………………….. 111
72. Inclinometer ……………………………………………………………………………… 117
73. Beacon ……………………………………………………………………………………. 117
74. Fire Extinguisher (if fitted) ………………………………………………………….. 118
75. Before Starting the Engine ………………………………………………………………. 119
76. Starting the Engine …………………………………………………………………………121
77. Preparing the Machine for Travel ……………………………………………………..123
78. Preparing for Road Travel …………………………………………………………..123
79. Preparing for Site Travel ……………………………………………………………..125
80. Smooth Ride System (SRS) ………………………………………………………..127
81. Getting the Machine Moving …………………………………………………………….128
82. Operating Practices ……………………………………………………………………128
83. Operating Procedure ………………………………………………………………….129
84. Stopping and Parking the Machine ……………………………………………………130
85. Working with the Machine ……………………………………………………………….132
86. Operating Practices and Site Safety …………………………………………….132
87. Safety Practices ………………………………………………………………………..132
88. Danger Zone …………………………………………………………………………….133
89. Risk Assessment ……………………………………………………………………….133
90. Lifting and Loading Operations ……………………………………………………135
91. Safety Warnings ………………………………………………………………………..135
92. Fork Ratings ……………………………………………………………………………..137
93. Handling Palleted Loads …………………………………………………………….138
94. Uneven Loads …………………………………………………………………………..139
95. Handling Bales ………………………………………………………………………….140
96. Working with a Shovel ………………………………………………………………..141
97. Use of Machines on Gradients or Slopes ………………………………………142
98. Interlock System ………………………………………………………………………..145
99. Operating Environment ……………………………………………………………………146
100. Introduction ……………………………………………………………………………….146
101. Operating in Low Temperatures …………………………………………………..146
102. Operating in High Temperatures ………………………………………………….146
103. Tow Hitch Options …………………………………………………………………………..147
104. Introduction ……………………………………………………………………………….147
105. Connecting the Trailer ………………………………………………………………..148
106. Preparing the Trailer for Towing …………………………………………………..151
107. Refuelling the Machine ……………………………………………………………………153
108. Low Fuel Levels ………………………………………………………………………..153
109. Filling the Tank ………………………………………………………………………….153
110. Moving a Disabled Machine …………………………………………………………….155
111. Recovery Hitch ………………………………………………………………………….155
112. Transporting the Machine ………………………………………………………………..156
113. Lifting a Machine ……………………………………………………………………………157
114. Storage of the Machine …………………………………………………………………..158
115. Introduction ……………………………………………………………………………….158
116. Storage Area …………………………………………………………………………….158
117. Prepare the Machine for Storage …………………………………………………158
118. Put the Machine into Storage ………………………………………………………158
119. During Storage ………………………………………………………………………….158
120. Take the Machine Out of Storage …………………………………………………159
121. Routine Maintenance
122. Service Requirements …………………………………………………………………….161
123. Introduction ……………………………………………………………………………….161
124. Owner-Operator Support …………………………………………………………….161
125. Service-Maintenance Agreements ……………………………………………….161
126. Initial Service and Inspection (100 Hours) ……………………………………..161
127. Obtaining Replacement Parts ………………………………………………………162
128. Health and Safety …………………………………………………………………………..163
129. Lubricants …………………………………………………………………………………163
130. Battery ……………………………………………………………………………………..165
131. Service Schedules ………………………………………………………………………….167
132. Introduction ……………………………………………………………………………….167
133. How to Use the Service Schedules ………………………………………………167
134. Calendar Equivalents …………………………………………………………………167
135. Pre-start Cold Checks, Service Points and Fluid Levels ………………….168
136. Functional Test and Final Inspection …………………………………………….171
137. Fluids, Lubricants and Capacities ……………………………………………………..173
138. Coolant Mixtures ……………………………………………………………………….175
139. Fuels ………………………………………………………………………………………..176
140. Prepare the Machine for Maintenance ………………………………………………179
141. Introduction ……………………………………………………………………………….179
142. How to Make the Machine Safe (Boom Lowered) …………………………..180
143. How to Make the Machine Safe (Boom Lifted) ………………………………181
144. Cleaning the Machine ……………………………………………………………………..184
145. Introduction ……………………………………………………………………………….184
146. Preparing the Machine for Cleaning ……………………………………………..184
147. Cleaning the Machine …………………………………………………………………185
148. Fan Reverse (if fitted) …………………………………………………………………187
149. Checking for Damage ……………………………………………………………………..188
150. Check the Machine Body and Structure ………………………………………..188
151. Check the Tyres ………………………………………………………………………..188
152. Check the Seat and Seat Belt ……………………………………………………..188
153. Check the Hydraulic Hoses and Fittings ……………………………………….188
154. Checking the ROPS-FOPS Structure ……………………………………………189
155. Greasing ……………………………………………………………………………………….190
156. Introduction ……………………………………………………………………………….190
157. Preparing the Machine for Greasing …………………………………………….190
158. Every 50 Hours ………………………………………………………………………….191
159. Every 500 Hours ………………………………………………………………………..197
160. Every 1000 Hours ………………………………………………………………………198
161. Access Panels ……………………………………………………………………………….199
162. Battery Cover ……………………………………………………………………………199
163. Engine Cover …………………………………………………………………………….200
164. Rear Cover (if fitted) …………………………………………………………………..201
165. Undershield ………………………………………………………………………………202
166. Heater and Air Conditioning …………………………………………………………….203
167. Changing the Air Intake Filter ………………………………………………………203
168. Boom ……………………………………………………………………………………………204
169. Re-phasing of 3-Stage Booms …………………………………………………….204
170. Brakes ………………………………………………………………………………………….205
171. Park Brake ………………………………………………………………………………..205
172. Foot Brake ………………………………………………………………………………..207
173. Electrical System ……………………………………………………………………………208
174. Battery ……………………………………………………………………………………..208
175. Jump Starting the Engine ……………………………………………………………210
176. Fuses ………………………………………………………………………………………. 211
177. Link Box Fuses ………………………………………………………………………….219
178. Relays ……………………………………………………………………………………..220
179. Engine ………………………………………………………………………………………….229
180. Oil and Filter ……………………………………………………………………………..229
181. Cooling System …………………………………………………………………………231
182. Crankcase Ventilation (if fitted) …………………………………………………….233
183. Front End Accessory Drive Belt …………………………………………………..234
184. Air Filter ……………………………………………………………………………………236
185. Fuel System …………………………………………………………………………………..238
186. Introduction ……………………………………………………………………………….238
187. Water Separator and Engine Fuel Filter ………………………………………..238
188. Bleeding the System ………………………………………………………………….244
189. Hydraulic System ……………………………………………………………………………246
190. Introduction ……………………………………………………………………………….246
191. Releasing the Hydraulic Pressure ………………………………………………..247
192. Oil and FIlters ……………………………………………………………………………248
193. Hose Burst Protection Valves ………………………………………………………253
194. Transmission …………………………………………………………………………………256
195. Gearbox ……………………………………………………………………………………256
196. Front and Rear Axle …………………………………………………………………..259
197. Tyres and Wheels …………………………………………………………………………..262
198. Tyre Inflation ……………………………………………………………………………..262
199. Checking the Wheel Nut Torques …………………………………………………263
200. Wheel Nut Torque Indicators (if fitted) …………………………………………..263
201. Wheel Alignment ……………………………………………………………………………264
202. Introduction ……………………………………………………………………………….264
203. Manual Steer Mode Selector ……………………………………………………….264
204. Electronic Steer Mode Selector ……………………………………………………265
205. Wear Pads …………………………………………………………………………………….266
206. Boom Wear Pad Clearance …………………………………………………………266
207. Windscreen Washer ……………………………………………………………………….268
208. Checking the Level …………………………………………………………………….268
209. Fire Extinguisher (if fitted) ………………………………………………………………..269
210. Checking the Fire Extinguisher ……………………………………………………269
211. Optional Attachments
212. Introduction ……………………………………………………………………………………271
213. Attachments for your Machine ………………………………………………………….272
214. Connecting-Disconnecting Hydraulic Hoses ……………………………………….273
215. Introduction ……………………………………………………………………………….273
216. Connecting the Hydraulic Hoses ………………………………………………….273
217. Disconnecting the Hydraulic Hoses ………………………………………………274
218. Quick Release Couplings ……………………………………………………………275
219. Q-Fit Attachments …………………………………………………………………………..277
220. Mechanical Pin Locking Option ……………………………………………………277
221. Hydraulic Pin Locking Option ………………………………………………………279
222. Sideshift Carriage …………………………………………………………………………..281
223. Operation ………………………………………………………………………………….281
224. Installing the Sideshift Carriage ……………………………………………………282
225. Removing the Sideshift Carriage ………………………………………………….283
226. Maintenance ……………………………………………………………………………..284
227. Extension Jibs, Hooks and Suspended Loads ……………………………………285
228. Work Platforms ………………………………………………………………………………286
229. Attachments with Hydraulic Clamping of Loads ………………………………….287
230. Specifications
231. Static Dimensions …………………………………………………………………………..289
232. 531-70, 541-70 ………………………………………………………………………….289
233. 533-105 ……………………………………………………………………………………290
234. 535-95 ……………………………………………………………………………………..292
235. 536-60 ……………………………………………………………………………………..294
236. 536-70 ……………………………………………………………………………………..297
237. 535-125 HiViz, 535-140 HiViz ……………………………………………………..298
238. 540-170 ……………………………………………………………………………………300
239. Performance Dimensions ………………………………………………………………..302
240. Lift Performance ………………………………………………………………………..302
241. Maximum Wading Depth …………………………………………………………….303
242. Wind Loads ………………………………………………………………………………303
243. Axle Weight Distribution ………………………………………………………………….304
244. Machines Without Stabilisers ………………………………………………………304
245. Machines With Stabilisers …………………………………………………………..305
246. Noise Data …………………………………………………………………………………….306
247. Vibration Data ………………………………………………………………………………..307
248. Introduction ……………………………………………………………………………….307
249. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………308
250. 535-125 HiViz, 535-140 HiViz ……………………………………………………..309
251. 540-170 ……………………………………………………………………………………310
252. Tyre Sizes and Pressures ……………………………………………………………….. 311
253. Introduction ………………………………………………………………………………. 311
254. Specifications …………………………………………………………………………… 311
255. Trailer Towing ………………………………………………………………………………..312
256. Towing Limitations ……………………………………………………………………..312
257. Load Charts …………………………………………………………………………………..313
258. Introduction ……………………………………………………………………………….313
259. Warranty Information
260. Machine Service Record Sheet ………………………………………………………..315

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