JCB Side Engine (MC05, MC06, LLMI-LLMC) Loadalls Operator Manual 9811-0435

JCB Side Engine (MC05, MC06, LLMI-LLMC) Loadalls Operator Manual 9811-0435 - Image 2

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JCB Side Engine (MC05, MC06, LLMI-LLMC) Loadalls Operator Manual 9811-0435 - Image 5

jcb side engine mc05 mc06 llmi llmc loadalls operator manual 9811 0435 2

jcb side engine mc05 mc06 llmi llmc loadalls operator manual 9811 0435 3

JCB Side Engine (MC05, MC06, LLMI-LLMC) Loadalls Operator Manual 9811-0435

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0435
Number of Pages: 338
Size: 27.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (MC05, MC06, LLMI-LLMC) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Loadall ……………………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification …………………………………………………………….16
25. Identifying Your Machine …………………………………………………………………..19
26. Machine Identification Plate ………………………………………………………….19
27. Component Identification Plates …………………………………………………….21
28. Machine Security ……………………………………………………………………………..24
29. Introduction …………………………………………………………………………………24
30. JCB Plantguard …………………………………………………………………………..24
31. Operation
32. Introduction ……………………………………………………………………………………..25
33. Before Entering the Cab ……………………………………………………………………26
34. Entering and Leaving the Cab ……………………………………………………………27
35. Emergency Exit …………………………………………………………………………..28
36. Doors and Windows …………………………………………………………………………30
37. Opening and Closing the Door ………………………………………………………30
38. Opening and Closing the Upper Door Section …………………………………30
39. Opening and Closing the Rear Window ………………………………………….31
40. Seat Controls …………………………………………………………………………………..32
41. Introduction …………………………………………………………………………………32
42. Seat Options ……………………………………………………………………………….32
43. Suspension Seat (KAB 100 Series – Mechanical) …………………………….33
44. Suspension Seat (KAB 100 Series – Air) …………………………………………34
45. Suspension Seat (KAB 800 Series – Air) …………………………………………35
46. Suspension Seat (Grammer – Air) ………………………………………………….36
47. Seat Belt …………………………………………………………………………………………38
48. Inertia Reel Seat Belt …………………………………………………………………..38
49. Static Seat Belt ……………………………………………………………………………39
50. Cab Layout ……………………………………………………………………………………..40
51. Operating Levers …………………………………………………………………………41
52. Component Key …………………………………………………………………………..42
53. Drive Controls, Switches and Instruments ……………………………………………43
54. Drive Controls ……………………………………………………………………………..43
55. Switches …………………………………………………………………………………….50
56. Instrument Panel (SD and SF Engines) ………………………………………….58
57. Instrument Panel (SE Engine) ……………………………………………………….64
58. Torque Lock (6-Speed Transmission) ……………………………………………..75
59. Air Conditioning and Cab Heater Controls ………………………………………76
60. Operating Levers ……………………………………………………………………………..77
61. Introduction …………………………………………………………………………………77
62. Control Layouts …………………………………………………………………………..77
63. Boom and Carriage Controls …………………………………………………………78
64. Auxiliary Controls ………………………………………………………………………..83
65. Chassis Levelling (Sway) Option ……………………………………………………88
66. Stabiliser Control Option ……………………………………………………………….90
67. Safety Equipment …………………………………………………………………………….92
68. Control Locks ……………………………………………………………………………..92
69. Load Charts ………………………………………………………………………………..96
70. Boom Indicators ………………………………………………………………………….98
71. Longitudinal Load Moment Indicator (LLMI) …………………………………….99
72. Longitudinal Load Moment Control (LLMC) System ……………………….103
73. MC05 Load Control System ………………………………………………………..106
74. MC06 Load Control System ……………………………………………………….. 113
75. Inclinometer ……………………………………………………………………………… 117
76. Beacon ……………………………………………………………………………………. 118
77. Fire Extinguisher (if fitted) ………………………………………………………….. 118
78. Before Starting the Engine ………………………………………………………………. 119
79. Starting the Engine …………………………………………………………………………121
80. Preparing the Machine for Travel ……………………………………………………..123
81. Introduction ……………………………………………………………………………….123
82. Preparing for Road Travel …………………………………………………………..123
83. Preparing for Site Travel ……………………………………………………………..125
84. Smooth Ride System (SRS) ………………………………………………………..127
85. Getting the Machine Moving …………………………………………………………….128
86. Operating Practices ……………………………………………………………………128
87. Operating Procedure ………………………………………………………………….129
88. Stopping and Parking the Machine ……………………………………………………130
89. Working with the Machine ……………………………………………………………….132
90. Operating Practices and Site Safety …………………………………………….132
91. Clothing and Safety Equipment ……………………………………………………132
92. Danger Zone …………………………………………………………………………….132
93. Working with the Boom ………………………………………………………………133
94. Use of Machines on Gradients or Slopes ………………………………………143
95. Interlock System ………………………………………………………………………..146
96. Operating Environment ……………………………………………………………………147
97. Introduction ……………………………………………………………………………….147
98. Operating in Low Temperatures …………………………………………………..147
99. Operating in High Temperatures ………………………………………………….147
100. Tow Hitch Options …………………………………………………………………………..148
101. Introduction ……………………………………………………………………………….148
102. Connecting the Trailer ………………………………………………………………..149
103. Preparing the Trailer for Towing …………………………………………………..154
104. Refuelling the Machine ……………………………………………………………………157
105. Low Fuel Levels ………………………………………………………………………..157
106. Filling the Tank ………………………………………………………………………….157
107. Moving a Disabled Machine …………………………………………………………….159
108. Recovery Hitch ………………………………………………………………………….159
109. Transporting the Machine ………………………………………………………………..160
110. Lifting a Machine ……………………………………………………………………………161
111. Storage of the Machine …………………………………………………………………..162
112. Introduction ……………………………………………………………………………….162
113. Storage Area …………………………………………………………………………….162
114. Prepare the Machine for Storage …………………………………………………162
115. Put the Machine into Storage ………………………………………………………162
116. During Storage ………………………………………………………………………….162
117. Take the Machine Out of Storage …………………………………………………163
118. Routine Maintenance
119. Service Requirements …………………………………………………………………….165
120. Introduction ……………………………………………………………………………….165
121. Owner-Operator Support …………………………………………………………….165
122. Service-Maintenance Agreements ……………………………………………….165
123. Initial Service and Inspection (100 Hours) ……………………………………..165
124. Fit for Purpose Tests for Lifting Equipment …………………………………….166
125. Obtaining Replacement Parts ………………………………………………………166
126. Health and Safety …………………………………………………………………………..167
127. Lubricants …………………………………………………………………………………167
128. Battery ……………………………………………………………………………………..169
129. Service Schedules ………………………………………………………………………….171
130. Introduction ……………………………………………………………………………….171
131. How to Use the Service Schedules ………………………………………………171
132. Calendar Equivalents …………………………………………………………………171
133. Pre-start Cold Checks, Service Points and Fluid Levels ………………….172
134. Functional Test and Final Inspection …………………………………………….176
135. Fluids, Lubricants and Capacities ……………………………………………………..178
136. Coolant Mixtures ……………………………………………………………………….180
137. Fuels ………………………………………………………………………………………..181
138. Prepare the Machine for Maintenance ………………………………………………184
139. Introduction ……………………………………………………………………………….184
140. How to Make the Machine Safe (Boom Lowered) …………………………..185
141. How to Make the Machine Safe (Boom Lifted) ……………………………….186
142. Cleaning the Machine ……………………………………………………………………..189
143. Introduction ……………………………………………………………………………….189
144. Preparing the Machine for Cleaning ……………………………………………..189
145. Cleaning the Machine …………………………………………………………………190
146. Fan Reverse (if fitted) …………………………………………………………………192
147. Checking for Damage ……………………………………………………………………..193
148. Check the Machine Body and Structure ………………………………………..193
149. Check the Tyres ………………………………………………………………………..193
150. Check the Seat and Seat Belt ……………………………………………………..193
151. Check the Hydraulic Hoses and Fittings ……………………………………….193
152. Checking the ROPS-FOPS Structure ……………………………………………194
153. Greasing ……………………………………………………………………………………….195
154. Introduction ……………………………………………………………………………….195
155. Preparing the Machine for Greasing …………………………………………….195
156. Every 50 Hours ………………………………………………………………………….196
157. Every 500 Hours ………………………………………………………………………..202
158. Every 1000 Hours ………………………………………………………………………204
159. Access Panels ……………………………………………………………………………….205
160. Battery Cover ……………………………………………………………………………205
161. Engine Cover …………………………………………………………………………….206
162. Rear Cover (if fitted) …………………………………………………………………..207
163. Undershield ………………………………………………………………………………208
164. Cab Heater and Air Conditioning ………………………………………………………209
165. Changing the Air Intake Filter ………………………………………………………209
166. Boom ……………………………………………………………………………………………210
167. Re-phasing of 3-Stage Booms …………………………………………………….210
168. Brakes …………………………………………………………………………………………. 211
169. Park Brake ……………………………………………………………………………….. 211
170. Foot Brake ………………………………………………………………………………..213
171. Electrical System ……………………………………………………………………………214
172. Battery ……………………………………………………………………………………..214
173. Jump Starting the Engine ……………………………………………………………216
174. Fuses ……………………………………………………………………………………….217
175. Primary Fuses …………………………………………………………………………..231
176. Relays ……………………………………………………………………………………..232
177. Engine ………………………………………………………………………………………….242
178. Oil and Filter ……………………………………………………………………………..242
179. Cooling System …………………………………………………………………………244
180. Crankcase Ventilation (if fitted) …………………………………………………….246
181. Front End Accessory Drive Belt …………………………………………………..247
182. Air Filter ……………………………………………………………………………………249
183. Fuel System …………………………………………………………………………………..251
184. Introduction ……………………………………………………………………………….251
185. Water Separator and Engine Fuel Filter ………………………………………..251
186. Bleeding the System ………………………………………………………………….257
187. Hydraulic System ……………………………………………………………………………259
188. Introduction ……………………………………………………………………………….259
189. Releasing the Hydraulic Pressure ………………………………………………..260
190. Oil and FIlters ……………………………………………………………………………261
191. Hose Burst Protection Valves ………………………………………………………266
192. Transmission …………………………………………………………………………………268
193. Gearbox ……………………………………………………………………………………268
194. Front and Rear Axle …………………………………………………………………..271
195. Tyres and Wheels …………………………………………………………………………..274
196. Tyre Inflation ……………………………………………………………………………..274
197. Wheel Nuts ……………………………………………………………………………….275
198. Wheel Alignment ……………………………………………………………………………276
199. Introduction ……………………………………………………………………………….276
200. Manual Steer Mode Selector ……………………………………………………….276
201. Electronic Steer Mode Selector ……………………………………………………277
202. Wear Pads …………………………………………………………………………………….278
203. Boom Wear Pad Clearance …………………………………………………………278
204. Windscreen Washer ……………………………………………………………………….280
205. Checking the Level …………………………………………………………………….280
206. Fire Extinguisher (if fitted) ………………………………………………………………..281
207. Checking the Fire Extinguisher ……………………………………………………281
208. Optional Attachments
209. Introduction ……………………………………………………………………………………283
210. Attachments for your Machine ………………………………………………………….284
211. Connecting-Disconnecting Hydraulic Hoses ……………………………………….285
212. Introduction ……………………………………………………………………………….285
213. Connecting the Hydraulic Hoses ………………………………………………….285
214. Disconnecting the Hydraulic Hoses ………………………………………………286
215. Quick Release Couplings ……………………………………………………………287
216. Q-Fit Attachments …………………………………………………………………………..289
217. Mechanical Pin Locking Option ……………………………………………………289
218. Hydraulic Pin Locking Option ………………………………………………………291
219. Extension Jibs, Hooks and Suspended Loads ……………………………………293
220. Sideshift Carriage …………………………………………………………………………..294
221. Operation ………………………………………………………………………………….294
222. Installing the Sideshift Carriage ……………………………………………………295
223. Removing the Sideshift Carriage ………………………………………………….296
224. Maintenance ……………………………………………………………………………..297
225. Work Platforms ………………………………………………………………………………298
226. Attachments with Hydraulic Clamping of Loads ………………………………….299
227. Specifications
228. Static Dimensions …………………………………………………………………………..301
229. 531-70, 541-70 ………………………………………………………………………….301
230. 533-105 ……………………………………………………………………………………302
231. 535-95 ……………………………………………………………………………………..304
232. 536-60 ……………………………………………………………………………………..306
233. 536-70 ……………………………………………………………………………………..309
234. 535-125 HiViz, 535-140 HiViz ……………………………………………………..310
235. 540-170 ……………………………………………………………………………………312
236. Performance Dimensions ………………………………………………………………..314
237. Lift Performance ………………………………………………………………………..314
238. Maximum Wading Depth …………………………………………………………….315
239. Wind Loads ………………………………………………………………………………315
240. Axle Weight Distribution ………………………………………………………………….316
241. Machines Without Stabilisers ………………………………………………………316
242. Machines With Stabilisers …………………………………………………………..317
243. Noise Data …………………………………………………………………………………….318
244. Introduction ……………………………………………………………………………….318
245. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………318
246. 535-125 HiViz, 535-140 HiViz ……………………………………………………..318
247. 540-140, 540-170 ………………………………………………………………………318
248. Vibration Data ………………………………………………………………………………..319
249. Introduction ……………………………………………………………………………….319
250. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………320
251. 535-125 HiViz, 535-140 HiViz ……………………………………………………..321
252. 540-170 ……………………………………………………………………………………322
253. Tyre Sizes and Pressures ………………………………………………………………..323
254. Introduction ……………………………………………………………………………….323
255. Specifications ……………………………………………………………………………323
256. Trailer Towing ………………………………………………………………………………..324
257. Towing Limitations ……………………………………………………………………..324
258. Load Charts …………………………………………………………………………………..325
259. Introduction ……………………………………………………………………………….325
260. Warranty Information
261. Machine Service Record Sheet ………………………………………………………..327

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