JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400

JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400 - Image 2

JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400 - Image 3

JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400 - Image 4

JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400 - Image 5

jcb side engine sa sb sc engine loadalls operator manual 9811 0400 2

jcb side engine sa sb sc engine loadalls operator manual 9811 0400 3

JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0400
Number of Pages: 310
Size: 21.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (SA, SB, SC Engine) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Component Locations ……………………………………………………………………3
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety …………………………………………………………………….. 11
22. Safety Decals ………………………………………………………………………………….16
23. Introduction …………………………………………………………………………………16
24. Safety Decal Recognition ……………………………………………………………..17
25. Identifying Your Machine …………………………………………………………………..20
26. Machine Identification Plate ………………………………………………………….20
27. Component Identification Plates …………………………………………………….23
28. Machine Security ……………………………………………………………………………..26
29. Introduction …………………………………………………………………………………26
30. JCB Plantguard …………………………………………………………………………..26
31. Construction Equipment Security And Registration Scheme (CESAR) .26
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Doors and Windows …………………………………………………………………………30
37. Opening and Closing the Doors …………………………………………………….30
38. Opening and Closing the Upper Door Section …………………………………30
39. Opening and Closing the Rear Window ………………………………………….31
40. Emergency Exit …………………………………………………………………………..31
41. Seat Controls …………………………………………………………………………………..33
42. Introduction …………………………………………………………………………………33
43. Seat Options ……………………………………………………………………………….33
44. Suspension Seat (Type 1) …………………………………………………………….34
45. Suspension Seat (Type 2) …………………………………………………………….35
46. Suspension Seat (Type 3) …………………………………………………………….36
47. Seat Belt …………………………………………………………………………………………37
48. Inertia Reel Seat Belt …………………………………………………………………..37
49. Static Seat Belt ……………………………………………………………………………38
50. Cab Layout ……………………………………………………………………………………..39
51. Component Key …………………………………………………………………………..41
52. Drive Controls, Switches and Instruments ……………………………………………42
53. Drive Controls ……………………………………………………………………………..42
54. Switches …………………………………………………………………………………….49
55. Instruments …………………………………………………………………………………55
56. Instrument Panel (up to July 2007) ………………………………………………..56
57. Instrument Panel (from July 2007) …………………………………………………57
58. Torque Lock (6-Speed Transmission) ……………………………………………..63
59. Air Conditioning and Heater Controls ……………………………………………..64
60. Operating Levers ……………………………………………………………………………..65
61. Introduction …………………………………………………………………………………65
62. Boom and Carriage Controls …………………………………………………………66
63. Auxiliary Controls ………………………………………………………………………..76
64. Chassis Levelling (Sway) Option ……………………………………………………83
65. Stabiliser Control Option ……………………………………………………………….84
66. Safety Equipment …………………………………………………………………………….86
67. Control Lever Locks …………………………………………………………………….86
68. Load Charts ………………………………………………………………………………..89
69. Boom Indicators ………………………………………………………………………….91
70. Load Moment Indicator (LMI) ………………………………………………………..92
71. LC1 and LC4 Load Control Systems ………………………………………………96
72. LC2 and LC3 Load Control System ………………………………………………104
73. Inclinometer ………………………………………………………………………………109
74. Beacon ……………………………………………………………………………………. 110
75. Before Starting the Engine ………………………………………………………………. 111
76. Starting the Engine ………………………………………………………………………… 113
77. Preparing the Machine for Travel …………………………………………………….. 115
78. Preparing for Road Travel ………………………………………………………….. 115
79. Preparing for Site Travel …………………………………………………………….. 117
80. Testing the Park Brake …………………………………………………………………… 119
81. Getting the Machine Moving …………………………………………………………….120
82. Operating Practices ……………………………………………………………………120
83. Operating Procedure ………………………………………………………………….121
84. Stopping and Parking the Machine ……………………………………………………122
85. Working with the Machine ……………………………………………………………….124
86. Introduction ……………………………………………………………………………….124
87. Safety Practices ………………………………………………………………………..124
88. Risk Assessment ……………………………………………………………………….125
89. Lifting and Loading Operations ……………………………………………………126
90. Safety Warnings ………………………………………………………………………..127
91. Fork Ratings ……………………………………………………………………………..129
92. Handling Palleted Loads …………………………………………………………….130
93. Uneven Loads …………………………………………………………………………..131
94. Handling Bales ………………………………………………………………………….132
95. Working with a Shovel ………………………………………………………………..133
96. Use of Machines on Gradients or Slopes ………………………………………134
97. Operating in Low and High Temperatures ………………………………………….137
98. Low Temperatures ……………………………………………………………………..137
99. High Temperatures …………………………………………………………………….137
100. Mechanical Tow Hitch Option …………………………………………………………..138
101. Hydraulic Tow Hitch Option ……………………………………………………………..141
102. Re-phasing the Steer System …………………………………………………………..143
103. 4 Wheel Steer Machines Only ……………………………………………………..143
104. Moving a Disabled Machine …………………………………………………………….144
105. Recovery Hitch ………………………………………………………………………….144
106. Transporting the Machine ………………………………………………………………..145
107. Lifting a Machine ……………………………………………………………………………147
108. Storage …………………………………………………………………………………………148
109. Storing the Machine ……………………………………………………………………148
110. Routine Maintenance
111. Service Requirements …………………………………………………………………….149
112. Introduction ……………………………………………………………………………….149
113. Owner-Operator Support …………………………………………………………….149
114. Service-Maintenance Agreements ……………………………………………….149
115. Initial Service and Inspection (100 Hours) ……………………………………..149
116. Lifting Regulations – Inspections and Tests ……………………………………150
117. Obtaining Replacement Parts ………………………………………………………150
118. Health and Safety …………………………………………………………………………..151
119. Lubricants …………………………………………………………………………………151
120. Battery ……………………………………………………………………………………..153
121. First Aid – Electrolyte ………………………………………………………………….153
122. Service Schedules ………………………………………………………………………….155
123. Introduction ……………………………………………………………………………….155
124. How to Use the Service Schedules ………………………………………………155
125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….156
126. Functional Test and Final Inspection …………………………………………….160
127. Fluids, Lubricants and Capacities ……………………………………………………..162
128. Coolant Mixtures ……………………………………………………………………….164
129. Cleaning the Machine ……………………………………………………………………..165
130. Introduction ……………………………………………………………………………….165
131. Preparing the Machine for Cleaning ……………………………………………..165
132. Cleaning the Machine …………………………………………………………………166
133. Checking for Damage ……………………………………………………………………..169
134. Seat Belt ……………………………………………………………………………………….170
135. Checking the Seat Belt Condition and Security ………………………………170
136. ROPS-FOPS (and OECD) Structure …………………………………………………171
137. Checking the ROPS-FOPS (and OECD) Structure …………………………171
138. Boom Safety Strut ………………………………………………………………………….172
139. Installing …………………………………………………………………………………..173
140. Removing …………………………………………………………………………………173
141. Greasing ……………………………………………………………………………………….174
142. Every 50 Hours ………………………………………………………………………….175
143. Every 500 Hours ………………………………………………………………………..180
144. Every 1000 Hours ………………………………………………………………………181
145. Access Panels ……………………………………………………………………………….182
146. Battery Cover ……………………………………………………………………………182
147. Engine Cover …………………………………………………………………………….183
148. Undershield ………………………………………………………………………………183
149. Heater and Air Conditioning …………………………………………………………….184
150. Changing the Air Intake Filter ………………………………………………………184
151. Brakes ………………………………………………………………………………………….185
152. Park Brake Adjustment ……………………………………………………………….185
153. Checking the Foot Brake Fluid Level ……………………………………………186
154. Electrical System ……………………………………………………………………………187
155. Battery ……………………………………………………………………………………..187
156. Jump Starting the Engine ……………………………………………………………189
157. Fuses ……………………………………………………………………………………….190
158. Link Box Fuses ………………………………………………………………………….199
159. Relays ……………………………………………………………………………………..200
160. Engine Air Filter ……………………………………………………………………………..209
161. Cleaning the Air Filter Dust Valve …………………………………………………209
162. Changing the Elements ………………………………………………………………209
163. Engine …………………………………………………………………………………………. 211
164. Checking the Oil Level ………………………………………………………………. 211
165. Changing the Oil and Filter …………………………………………………………. 211
166. Checking the Coolant Level ………………………………………………………..214
167. Changing the Coolant …………………………………………………………………215
168. Front End Accessory Drive Belt …………………………………………………..216
169. Fuel System …………………………………………………………………………………..218
170. Types of Fuel …………………………………………………………………………….218
171. Filling the Tank ………………………………………………………………………….219
172. Draining the Water Seperator and Engine Fuel Filter ………………………220
173. Changing the Water Seperator Filter …………………………………………….220
174. Changing the Engine Fuel Filter Element ………………………………………221
175. Bleeding the System ………………………………………………………………….222
176. Transmission …………………………………………………………………………………223
177. Checking the Transmission Oil Level ……………………………………………223
178. Changing the Transmission Oil and Filter ……………………………………..224
179. Hydraulic System ……………………………………………………………………………226
180. Checking the Hydraulic Fluid Level ………………………………………………226
181. Changing the Filter Element ………………………………………………………..228
182. Changing the Pilot Filter Element …………………………………………………230
183. Checking the Hose Burst Protection Valves …………………………………..232
184. Tyres and Wheels …………………………………………………………………………..234
185. Tyre Inflation ……………………………………………………………………………..234
186. Checking the Wheel Nut Torques …………………………………………………234
187. Wheel Nut Torque Indicators (if fitted) …………………………………………..235
188. Axles …………………………………………………………………………………………….236
189. Front and Rear Axle …………………………………………………………………..236
190. Wear Pads …………………………………………………………………………………….239
191. Boom Wear Pad Clearance …………………………………………………………239
192. Windscreen Washer ……………………………………………………………………….241
193. Checking the Level …………………………………………………………………….241
194. Optional Attachments
195. Introduction ……………………………………………………………………………………243
196. Attachments for your Machine ………………………………………………………….244
197. Quick Release Couplings ………………………………………………………………..245
198. Connecting and Disconnecting …………………………………………………….245
199. Venting Hydraulic Pressure ……………………………………………………………..247
200. Q-Fit Attachments …………………………………………………………………………..248
201. Installing Attachments ………………………………………………………………..248
202. Removing Attachments ………………………………………………………………249
203. Hydraulic Pin Locking Option …………………………………………………………..251
204. Installing Attachments ………………………………………………………………..251
205. Removing Attachments ………………………………………………………………251
206. Extension Jib …………………………………………………………………………………253
207. Safety ………………………………………………………………………………………253
208. Installing-Removing ……………………………………………………………………253
209. Operation ………………………………………………………………………………….253
210. Maintenance ……………………………………………………………………………..254
211. Fork Mounted Hook ………………………………………………………………………..255
212. Safety ………………………………………………………………………………………255
213. Installing …………………………………………………………………………………..255
214. Removing …………………………………………………………………………………255
215. Operation ………………………………………………………………………………….256
216. Maintenance ……………………………………………………………………………..256
217. Sideshift Carriage …………………………………………………………………………..257
218. Operation ………………………………………………………………………………….257
219. Installing the Sideshift Carriage ……………………………………………………258
220. Removing the Sideshift Carriage ………………………………………………….259
221. Maintenance ……………………………………………………………………………..259
222. Roof Truss Jib ……………………………………………………………………………….260
223. Safety ………………………………………………………………………………………260
224. Installing-Removing ……………………………………………………………………260
225. Operation ………………………………………………………………………………….260
226. Extending the Jib ……………………………………………………………………….261
227. Changing the Jib Angle ………………………………………………………………262
228. Maintenance ……………………………………………………………………………..262
229. Work Platforms ………………………………………………………………………………263
230. Specifications
231. Static Dimensions …………………………………………………………………………..265
232. 531-70, 541-70 ………………………………………………………………………….265
233. 533-105 ……………………………………………………………………………………266
234. 535-95 ……………………………………………………………………………………..268
235. 536-60 ……………………………………………………………………………………..270
236. 536-70 ……………………………………………………………………………………..273
237. 535-125, 535-140 ………………………………………………………………………274
238. 540-140, 540-170 ………………………………………………………………………276
239. Performance Dimensions ………………………………………………………………..278
240. Lift Performance ………………………………………………………………………..278
241. Maximum Wading Depth …………………………………………………………….279
242. Axle Weight Distribution ………………………………………………………………….280
243. Machines Without Stabilisers ………………………………………………………280
244. Machines With Stabilisers …………………………………………………………..281
245. Noise Data …………………………………………………………………………………….282
246. Vibration Data ………………………………………………………………………………..283
247. Introduction ……………………………………………………………………………….283
248. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………284
249. 535-125, 535-140, 540-140 …………………………………………………………285
250. 540-170 ……………………………………………………………………………………286
251. Tyre Sizes and Pressures ………………………………………………………………..287
252. Introduction ……………………………………………………………………………….287
253. Specifications ……………………………………………………………………………287
254. Trailer Towing ………………………………………………………………………………..294
255. Towing Limitations ……………………………………………………………………..294
256. Load Charts …………………………………………………………………………………..295
257. Introduction ……………………………………………………………………………….295
258. Warranty Information
259. Machine Service Record Sheet ………………………………………………………..297
260. Registration Information ………………………………………………………………….299

Rate this product