JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150

JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150 - Image 2

JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150 - Image 3

JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150 - Image 4

JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150 - Image 5

jcb side engine tier 3 loadalls operator manual 9811 3150 2

jcb side engine tier 3 loadalls operator manual 9811 3150 3

JCB Side Engine Tier 3 Loadalls Operator Manual 9811-3150

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3150
Number of Pages: 344
Size: 24.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine Tier 3 Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………2
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component Location ……………………………………………………………………..3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Decals ………………………………………………………………………………….17
24. Introduction …………………………………………………………………………………17
25. Safety Decal Recognition ……………………………………………………………..18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….23
29. Machine Security ……………………………………………………………………………..26
30. Introduction …………………………………………………………………………………26
31. JCB Plantguard …………………………………………………………………………..26
32. Construction Equipment Security And Registration Scheme (CESAR) .26
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Emergency Exit …………………………………………………………………………..30
38. Doors and Windows …………………………………………………………………………32
39. Opening and Closing the Door ………………………………………………………32
40. Opening and Closing the Upper Door Section …………………………………32
41. Opening and Closing the Rear Window ………………………………………….33
42. Seat Controls …………………………………………………………………………………..34
43. Introduction …………………………………………………………………………………34
44. Seat Options ……………………………………………………………………………….34
45. Suspension Seat (Type 1) …………………………………………………………….35
46. Suspension Seat (Type 2) …………………………………………………………….36
47. Suspension Seat (Type 3) …………………………………………………………….37
48. Seat Belt …………………………………………………………………………………………38
49. Inertia Reel Seat Belt …………………………………………………………………..38
50. Static Seat Belt ……………………………………………………………………………39
51. Cab Layout ……………………………………………………………………………………..40
52. Component Key …………………………………………………………………………..42
53. Drive Controls, Switches and Instruments ……………………………………………43
54. Drive Controls ……………………………………………………………………………..43
55. Switches …………………………………………………………………………………….50
56. Instrument Panel (SD and SF Engine) ……………………………………………56
57. Instrument Panel (SE Engine) ……………………………………………………….62
58. Torque Lock (6-Speed Transmission) ……………………………………………..73
59. Air Conditioning and Heater Controls ……………………………………………..74
60. Operating Levers ……………………………………………………………………………..75
61. Introduction …………………………………………………………………………………75
62. Control Layouts …………………………………………………………………………..75
63. Boom and Carriage Controls …………………………………………………………76
64. Auxiliary Controls ………………………………………………………………………..86
65. Chassis Levelling (Sway) Option ……………………………………………………91
66. Stabiliser Control Option ……………………………………………………………….93
67. Safety Equipment …………………………………………………………………………….95
68. Control Lever Locks …………………………………………………………………….95
69. Load Charts ………………………………………………………………………………..99
70. Boom Indicators ………………………………………………………………………..102
71. Load Moment Indicator (LMI) ………………………………………………………103
72. LC1 and LC4 Load Control Systems …………………………………………….107
73. LC2 and LC3 Load Control System ……………………………………………… 115
74. Inclinometer ………………………………………………………………………………120
75. Beacon …………………………………………………………………………………….121
76. Fire Extinguisher (if fitted) …………………………………………………………..121
77. Before Starting the Engine ……………………………………………………………….122
78. Starting the Engine …………………………………………………………………………124
79. Preparing the Machine for Travel ……………………………………………………..126
80. Preparing for Road Travel …………………………………………………………..126
81. Preparing for Site Travel ……………………………………………………………..128
82. Smooth Ride System (SRS) ………………………………………………………..130
83. Getting the Machine Moving …………………………………………………………….131
84. Operating Practices ……………………………………………………………………131
85. Operating Procedure ………………………………………………………………….132
86. Stopping and Parking the Machine ……………………………………………………133
87. Working with the Machine ……………………………………………………………….135
88. Operating Practices and Site Safety …………………………………………….135
89. Safety Practices ………………………………………………………………………..135
90. Danger Zone …………………………………………………………………………….136
91. Risk Assessment ……………………………………………………………………….136
92. Lifting and Loading Operations ……………………………………………………137
93. Safety Warnings ………………………………………………………………………..138
94. Fork Ratings ……………………………………………………………………………..140
95. Handling Palleted Loads …………………………………………………………….141
96. Uneven Loads …………………………………………………………………………..142
97. Handling Bales ………………………………………………………………………….143
98. Working with a Shovel ………………………………………………………………..144
99. Use of Machines on Gradients or Slopes ………………………………………145
100. Interlock System ………………………………………………………………………..148
101. Operating Environment ……………………………………………………………………149
102. Introduction ……………………………………………………………………………….149
103. Operating in Low Temperatures …………………………………………………..149
104. Operating in High Temperatures ………………………………………………….149
105. Tow Hitch Options …………………………………………………………………………..150
106. Introduction ……………………………………………………………………………….150
107. Connecting the Trailer ………………………………………………………………..151
108. Preparing the Trailer for Towing …………………………………………………..154
109. Refuelling the Machine ……………………………………………………………………156
110. Low Fuel Levels ………………………………………………………………………..156
111. Filling the Tank ………………………………………………………………………….156
112. Moving a Disabled Machine …………………………………………………………….158
113. Recovery Hitch ………………………………………………………………………….158
114. Transporting the Machine ………………………………………………………………..159
115. Lifting a Machine ……………………………………………………………………………160
116. Storage of the Machine …………………………………………………………………..161
117. Introduction ……………………………………………………………………………….161
118. Storage Area …………………………………………………………………………….161
119. Prepare the Machine for Storage …………………………………………………161
120. Put the Machine into Storage ………………………………………………………161
121. During Storage ………………………………………………………………………….161
122. Take the Machine Out of Storage …………………………………………………162
123. Routine Maintenance
124. Service Requirements …………………………………………………………………….163
125. Introduction ……………………………………………………………………………….163
126. Owner-Operator Support …………………………………………………………….163
127. Service-Maintenance Agreements ……………………………………………….163
128. Initial Service and Inspection (100 Hours) ……………………………………..163
129. Lifting Regulations – Inspections and Tests ……………………………………164
130. Obtaining Replacement Parts ………………………………………………………164
131. Health and Safety …………………………………………………………………………..165
132. Lubricants …………………………………………………………………………………165
133. Battery ……………………………………………………………………………………..167
134. Service Schedules ………………………………………………………………………….169
135. Introduction ……………………………………………………………………………….169
136. How to Use the Service Schedules ………………………………………………169
137. Calendar Equivalents …………………………………………………………………169
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………….170
139. Functional Test and Final Inspection …………………………………………….173
140. Fluids, Lubricants and Capacities ……………………………………………………..175
141. Coolant Mixtures ……………………………………………………………………….177
142. Fuels ………………………………………………………………………………………..178
143. Prepare the Machine for Maintenance ………………………………………………181
144. Introduction ……………………………………………………………………………….181
145. How to Make the Machine Safe (Boom Lowered) …………………………..182
146. How to Make the Machine Safe (Boom Lifted) ………………………………183
147. Cleaning the Machine ……………………………………………………………………..186
148. Introduction ……………………………………………………………………………….186
149. Preparing the Machine for Cleaning ……………………………………………..186
150. Cleaning the Machine …………………………………………………………………187
151. Fan Reverse (if fitted) …………………………………………………………………189
152. Checking for Damage ……………………………………………………………………..190
153. Check the Machine Body and Structure ………………………………………..190
154. Check the Tyres ………………………………………………………………………..190
155. Check the Seat and Seat Belt ……………………………………………………..190
156. Check the Hydraulic Hoses and Fittings ……………………………………….190
157. Checking the ROPS-FOPS Structure ……………………………………………191
158. Greasing ……………………………………………………………………………………….192
159. Introduction ……………………………………………………………………………….192
160. Preparing the Machine for Greasing …………………………………………….192
161. Every 50 Hours ………………………………………………………………………….193
162. Every 500 Hours ………………………………………………………………………..199
163. Every 1000 Hours ………………………………………………………………………200
164. Access Panels ……………………………………………………………………………….201
165. Battery Cover ……………………………………………………………………………201
166. Engine Cover …………………………………………………………………………….202
167. Rear Cover (if fitted) …………………………………………………………………..203
168. Undershield ………………………………………………………………………………204
169. Heater and Air Conditioning …………………………………………………………….205
170. Changing the Air Intake Filter ………………………………………………………205
171. Boom ……………………………………………………………………………………………206
172. Re-phasing of 3-Stage Booms …………………………………………………….206
173. Brakes ………………………………………………………………………………………….207
174. Park Brake ………………………………………………………………………………..207
175. Foot Brake ………………………………………………………………………………..209
176. Electrical System ……………………………………………………………………………210
177. Battery ……………………………………………………………………………………..210
178. Jump Starting the Engine ……………………………………………………………212
179. Fuses ……………………………………………………………………………………….213
180. Link Box Fuses ………………………………………………………………………….221
181. Relays ……………………………………………………………………………………..222
182. Engine ………………………………………………………………………………………….231
183. Oil and Filter ……………………………………………………………………………..231
184. Cooling System …………………………………………………………………………233
185. Crankcase Ventilation (if fitted) …………………………………………………….235
186. Front End Accessory Drive Belt …………………………………………………..236
187. Air Filter ……………………………………………………………………………………238
188. Fuel System …………………………………………………………………………………..240
189. Introduction ……………………………………………………………………………….240
190. Water Separator and Engine Fuel Filter ………………………………………..240
191. Bleeding the System ………………………………………………………………….246
192. Hydraulic System ……………………………………………………………………………248
193. Introduction ……………………………………………………………………………….248
194. Releasing the Hydraulic Pressure ………………………………………………..249
195. Oil and FIlters ……………………………………………………………………………250
196. Hose Burst Protection Valves ………………………………………………………255
197. Transmission …………………………………………………………………………………258
198. Gearbox ……………………………………………………………………………………258
199. Front and Rear Axle …………………………………………………………………..261
200. Tyres and Wheels …………………………………………………………………………..264
201. Tyre Inflation ……………………………………………………………………………..264
202. Checking the Wheel Nut Torques …………………………………………………265
203. Wheel Nut Torque Indicators (if fitted) …………………………………………..265
204. Wheel Alignment ……………………………………………………………………………266
205. Introduction ……………………………………………………………………………….266
206. Manual Steer Mode Selector ……………………………………………………….266
207. Electronic Steer Mode Selector ……………………………………………………267
208. Wear Pads …………………………………………………………………………………….268
209. Boom Wear Pad Clearance …………………………………………………………268
210. Windscreen Washer ……………………………………………………………………….270
211. Checking the Level …………………………………………………………………….270
212. Fire Extinguisher (if fitted) ………………………………………………………………..271
213. Checking the Fire Extinguisher ……………………………………………………271
214. Optional Attachments
215. Introduction ……………………………………………………………………………………273
216. Attachments for your Machine ………………………………………………………….274
217. Connecting-Disconnecting Hydraulic Hoses ……………………………………….275
218. Introduction ……………………………………………………………………………….275
219. Connecting the Hydraulic Hoses ………………………………………………….275
220. Disconnecting the Hydraulic Hoses ………………………………………………276
221. Quick Release Couplings ……………………………………………………………277
222. Q-Fit Attachments …………………………………………………………………………..279
223. Mechanical Pin Locking Option ……………………………………………………279
224. Hydraulic Pin Locking Option ………………………………………………………281
225. Extension Jib …………………………………………………………………………………283
226. Safety ………………………………………………………………………………………283
227. Installing-Removing ……………………………………………………………………283
228. Operation ………………………………………………………………………………….283
229. Maintenance ……………………………………………………………………………..284
230. Fork Mounted Hook ………………………………………………………………………..285
231. Safety ………………………………………………………………………………………285
232. Installing …………………………………………………………………………………..285
233. Removing …………………………………………………………………………………285
234. Operation ………………………………………………………………………………….286
235. Maintenance ……………………………………………………………………………..286
236. Sideshift Carriage …………………………………………………………………………..287
237. Operation ………………………………………………………………………………….287
238. Installing the Sideshift Carriage ……………………………………………………288
239. Removing the Sideshift Carriage ………………………………………………….289
240. Maintenance ……………………………………………………………………………..290
241. Roof Truss Jib ……………………………………………………………………………….291
242. Safety ………………………………………………………………………………………291
243. Installing-Removing ……………………………………………………………………291
244. Operation ………………………………………………………………………………….291
245. Extending the Jib ……………………………………………………………………….292
246. Changing the Jib Angle ………………………………………………………………293
247. Maintenance ……………………………………………………………………………..293
248. Work Platforms ………………………………………………………………………………294
249. Specifications
250. Static Dimensions …………………………………………………………………………..295
251. 531-70, 541-70 ………………………………………………………………………….295
252. 533-105 ……………………………………………………………………………………296
253. 535-95 ……………………………………………………………………………………..298
254. 536-60 ……………………………………………………………………………………..300
255. 536-70 ……………………………………………………………………………………..303
256. 535-125, 535-140 ………………………………………………………………………304
257. 535-125 HiViz, 535-140 HiViz ……………………………………………………..306
258. 540-140 ……………………………………………………………………………………308
259. 540-170 ……………………………………………………………………………………310
260. Performance Dimensions ………………………………………………………………..312
261. Lift Performance ………………………………………………………………………..312
262. Maximum Wading Depth …………………………………………………………….314
263. Axle Weight Distribution ………………………………………………………………….315
264. Machines Without Stabilisers ………………………………………………………315
265. Machines With Stabilisers …………………………………………………………..316
266. Noise Data …………………………………………………………………………………….317
267. Vibration Data ………………………………………………………………………………..318
268. Introduction ……………………………………………………………………………….318
269. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………319
270. 535-125, 535-140, 540-140 …………………………………………………………320
271. 535-125 HiViz, 535-140 HiViz ……………………………………………………..321
272. 540-170 ……………………………………………………………………………………322
273. Tyre Sizes and Pressures ………………………………………………………………..323
274. Introduction ……………………………………………………………………………….323
275. Specifications ……………………………………………………………………………323
276. Trailer Towing ………………………………………………………………………………..328
277. Towing Limitations ……………………………………………………………………..328
278. Load Charts …………………………………………………………………………………..329
279. Introduction ……………………………………………………………………………….329
280. Warranty Information
281. Machine Service Record Sheet ………………………………………………………..331
282. Registration Information ………………………………………………………………….333

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