JCB TM180, TM220 Operator Manual 9811-9100

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JCB TM180, TM220 Operator Manual 9811-9100

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9100
Number of Pages: 222
Size: 17.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- TM180, TM220

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Wheeled Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Part Numbers and Descriptions …………………………………………………….16
25. Identifying Your Machine …………………………………………………………………..17
26. Machine Identification Plate ………………………………………………………….17
27. Typical Product Identification Number …………………………………………….17
28. Component Identification Plates …………………………………………………….18
29. Machine Security ……………………………………………………………………………..22
30. Introduction …………………………………………………………………………………22
31. JCB Plantguard …………………………………………………………………………..22
32. Construction Equipment Security And Registration Scheme (CESAR) .22
33. Operation
34. Introduction ……………………………………………………………………………………..23
35. Before Entering the Cab ……………………………………………………………………24
36. Entering and Leaving the Cab ……………………………………………………………25
37. Emergency Exit …………………………………………………………………………..26
38. Doors and Windows …………………………………………………………………………27
39. Opening and Closing the Door ………………………………………………………27
40. Opening and Closing the Windows ………………………………………………..28
41. Seat Controls …………………………………………………………………………………..29
42. Introduction …………………………………………………………………………………29
43. Standard Seat ……………………………………………………………………………..29
44. Air Suspension Seat …………………………………………………………………….30
45. Seat Belt …………………………………………………………………………………………32
46. Inertia Reel Seat Belt …………………………………………………………………..32
47. Visibility Aids ……………………………………………………………………………………33
48. Mirrors ……………………………………………………………………………………….33
49. Cab Layout ……………………………………………………………………………………..36
50. Component Key …………………………………………………………………………..36
51. Drive Controls, Switches and Instruments ……………………………………………38
52. Drive Controls ……………………………………………………………………………..38
53. Switches …………………………………………………………………………………….42
54. Instrument Panel …………………………………………………………………………47
55. Air Conditioning and Heater Controls ……………………………………………..50
56. Operating Levers ……………………………………………………………………………..51
57. Introduction …………………………………………………………………………………51
58. Servo-Control Lever …………………………………………………………………….51
59. Safety Equipment …………………………………………………………………………….54
60. Load Charts ………………………………………………………………………………..54
61. Longitudinal Load Moment ……………………………………………………………56
62. Beacon ………………………………………………………………………………………68
63. Fire Extinguisher (If fitted) …………………………………………………………….69
64. Before Starting the Engine …………………………………………………………………70
65. Starting The Engine ………………………………………………………………………….72
66. Preparing the Machine for Travel ……………………………………………………….73
67. Introduction …………………………………………………………………………………73
68. Preparing for Road Travel …………………………………………………………….73
69. Preparing for Site Travel ……………………………………………………………….74
70. Repositioning the Forks ………………………………………………………………..74
71. Smooth Ride System ……………………………………………………………………75
72. Getting the Machine Moving ………………………………………………………………76
73. Operating Practices ……………………………………………………………………..76
74. Operating Procedure ……………………………………………………………………77
75. Stopping and Parking the Machine ……………………………………………………..78
76. Working with the Machine …………………………………………………………………79
77. Operating Practices and Site Safety ………………………………………………79
78. Clothing and Safety Equipment ……………………………………………………..79
79. Danger Zone ………………………………………………………………………………79
80. Log Moving-Handling ……………………………………………………………………79
81. Safety Practices ………………………………………………………………………….79
82. Working with a Boom …………………………………………………………………..81
83. Use of Machines on Gradients or Slopes ………………………………………..91
84. Operating Environment ……………………………………………………………………..93
85. Operating in Low Temperatures …………………………………………………….93
86. Operating in High Temperatures ……………………………………………………93
87. Operating in Dusty or Sandy Areas ………………………………………………..93
88. Operating in Coastal Regions ……………………………………………………….94
89. Operating on Wet or Soft Ground …………………………………………………..94
90. Cab Filters ………………………………………………………………………………….94
91. Refuelling the Machine ……………………………………………………………………..95
92. Low Fuel Levels ………………………………………………………………………….95
93. Filling the Tank ……………………………………………………………………………95
94. Moving A Disabled Machine ………………………………………………………………96
95. Introduction …………………………………………………………………………………96
96. Preparation For Towing ………………………………………………………………..96
97. Recovery Hitch ……………………………………………………………………………97
98. Transporting The Machine …………………………………………………………………98
99. Articulation Lock ………………………………………………………………………..100
100. Lifting a Machine ……………………………………………………………………………101
101. Storage of the Machine …………………………………………………………………..103
102. Introduction ……………………………………………………………………………….103
103. Storage Area …………………………………………………………………………….103
104. Prepare the Machine for Storage …………………………………………………103
105. Put the Machine into Storage ………………………………………………………103
106. During Storage ………………………………………………………………………….103
107. Take the Machine Out of Storage …………………………………………………104
108. Routine Maintenance
109. Service Requirements …………………………………………………………………….105
110. Introduction ……………………………………………………………………………….105
111. Owner-Operator Support …………………………………………………………….105
112. Service-Maintenance Agreements ……………………………………………….105
113. Initial Service and Inspection ……………………………………………………….105
114. Fit for Purpose Tests for Lifting Equipment …………………………………….106
115. Obtaining Replacement Parts ………………………………………………………106
116. Health and Safety …………………………………………………………………………..107
117. Lubricants …………………………………………………………………………………107
118. Battery ……………………………………………………………………………………..109
119. Service Schedules …………………………………………………………………………. 111
120. Introduction ………………………………………………………………………………. 111
121. How to Use the Service Schedules ……………………………………………… 111
122. Calendar Equivalents ………………………………………………………………… 111
123. Pre-Start Cold Checks, Service Points and Fluid Levels …………………. 112
124. Functional Test and Final Inspection ……………………………………………. 115
125. Fluids, Lubricants and Capacities …………………………………………………….. 117
126. Specifications …………………………………………………………………………… 117
127. Fuels ……………………………………………………………………………………….. 118
128. Tools …………………………………………………………………………………………….120
129. Tool Locations …………………………………………………………………………..120
130. Carrying Tools onto the Machine ………………………………………………….120
131. Prepare the Machine for Maintenance ………………………………………………121
132. Introduction ……………………………………………………………………………….121
133. How to Make the Machine Safe (Boom Lowered) …………………………..121
134. Cleaning the Machine ……………………………………………………………………..122
135. Introduction ……………………………………………………………………………….122
136. Preparing the Machine for Cleaning ……………………………………………..123
137. Cleaning the Engine Cooling System ……………………………………………124
138. Checking for Damage ……………………………………………………………………..125
139. Check the Machine Body and Structure ………………………………………..125
140. Check the Seat and Seat Belt ……………………………………………………..125
141. Check the Hydraulic Hoses and Fittings ……………………………………….125
142. Check the Electrical Circuits ………………………………………………………..125
143. Check the Tyres ………………………………………………………………………..126
144. Checking the ROPS-FOPS Structure ……………………………………………126
145. Greasing ……………………………………………………………………………………….127
146. Introduction ……………………………………………………………………………….127
147. Preparing the Machine for Greasing …………………………………………….127
148. Boom Grease Points ………………………………………………………………….128
149. Articulation Joint ………………………………………………………………………..130
150. Driveshaft Joints ………………………………………………………………………..130
151. Steering Joints …………………………………………………………………………..130
152. Inner and Outer Booms ………………………………………………………………130
153. Access Panels ……………………………………………………………………………….131
154. Engine Cover …………………………………………………………………………….131
155. Heating and Air Conditioning ……………………………………………………………132
156. Cleaning the Cab Heater Filter …………………………………………………….132
157. Cleaning the Cab Re-Circulation Filter ………………………………………….133
158. Brakes ………………………………………………………………………………………….134
159. Park Brake ………………………………………………………………………………..134
160. Foot Brake ………………………………………………………………………………..136
161. Electrical System ……………………………………………………………………………138
162. Battery ……………………………………………………………………………………..138
163. Jump Starting the Engine ……………………………………………………………140
164. Fuses and Relays ………………………………………………………………………141
165. Engine ………………………………………………………………………………………….144
166. Oil and Filter ……………………………………………………………………………..144
167. Drive Belt ………………………………………………………………………………….146
168. Air Filter ……………………………………………………………………………………149
169. Fuel System …………………………………………………………………………………..151
170. Introduction ……………………………………………………………………………….151
171. Fuel Filter …………………………………………………………………………………152
172. Sedimenter Bowl ……………………………………………………………………….153
173. Cleaning the Fuel Strainer …………………………………………………………..154
174. Priming the Fuel System …………………………………………………………….155
175. Hydraulic System ……………………………………………………………………………156
176. Introduction ……………………………………………………………………………….156
177. Releasing the Hydraulic Pressure ………………………………………………..157
178. Oil and Filters ……………………………………………………………………………158
179. Hose Burst Protection Valves (If fitted) ………………………………………….161
180. Transmission …………………………………………………………………………………162
181. TM220 ……………………………………………………………………………………..162
182. TM180 ……………………………………………………………………………………..166
183. Tyres and Wheels …………………………………………………………………………..171
184. Tyre Inflation ……………………………………………………………………………..171
185. Checking the Wheel Nut Torques …………………………………………………172
186. Windscreen Washers ……………………………………………………………………..173
187. Filling the Reservoir ……………………………………………………………………173
188. Fire Extinguisher (if fitted) ………………………………………………………………..174
189. Checking the Fire Extinguisher ……………………………………………………174
190. Optional Attachments
191. Introduction ……………………………………………………………………………………175
192. Attachments For Your Machine ………………………………………………………..176
193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….177
194. Introduction ……………………………………………………………………………….177
195. Connecting the Hydraulic Hoses ………………………………………………….177
196. Disconnecting the Hydraulic Hoses ………………………………………………178
197. Quick Release Couplings ……………………………………………………………179
198. Quickhitch Control ………………………………………………………………………….181
199. Introduction ……………………………………………………………………………….181
200. Engage-Disengage the Attachments …………………………………………….182
201. Work Platforms ………………………………………………………………………………188
202. Specifications
203. Lift Performance …………………………………………………………………………….189
204. Static Dimensions …………………………………………………………………………..194
205. Tyre Sizes and Pressures ………………………………………………………………..198
206. Introduction ……………………………………………………………………………….198
207. Specifications ……………………………………………………………………………199
208. Noise Data …………………………………………………………………………………….201
209. Introduction ……………………………………………………………………………….201
210. All Machines ……………………………………………………………………………..201
211. Vibration Data ………………………………………………………………………………..202
212. Introduction ……………………………………………………………………………….202
213. TM180 ……………………………………………………………………………………..203
214. TM220 ……………………………………………………………………………………..204
215. Warranty Information
216. Machine Service Record Sheet ………………………………………………………..205
217. Registration Information ………………………………………………………………….207
218. European Community Standards
219. EC Declaration of Conformity …………………………………………………………..209
220. Introduction ……………………………………………………………………………….209
221. Explanation of the EC Declaration of Conformity …………………………… 211

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