JCB TM180, TM220 Operator Manual 9821-9300

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JCB TM180, TM220 Operator Manual 9821-9300

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9300
Number of Pages: 262
Size: 25.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- TM180, TM220

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 11
31. Operator Protective Structure ………………………………………………………………………………………………. 12
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 14
34. Safety Label Identification ……………………………………………………………………………………………………. 15
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 16
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 18
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
40. Cab Interior Light ……………………………………………………………………………………………………………….. 19
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 21
43. Road Lights ……………………………………………………………………………………………………………………….. 21
44. Rear Fog Lights …………………………………………………………………………………………………………………. 21
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
46. Front Work Lights ………………………………………………………………………………………………………………. 22
47. Rear Work Lights ……………………………………………………………………………………………………………….. 22
48. Boom Work Light ……………………………………………………………………………………………………………….. 22
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 22
50. Beacon ……………………………………………………………………………………………………………………………… 22
51. Lift Arm Quickhitch …………………………………………………………………………………………………………….. 22
52. Controls Isolation ……………………………………………………………………………………………………………….. 23
53. Rear Window Wiper ……………………………………………………………………………………………………………. 23
54. Roof Window Wiper ……………………………………………………………………………………………………………. 23
55. Constant Flow ……………………………………………………………………………………………………………………. 23
56. Two Speed Range ……………………………………………………………………………………………………………… 23
57. Gear Change …………………………………………………………………………………………………………………….. 24
58. Operation
59. Introduction
60. General ……………………………………………………………………………………………………………………………… 25
61. Operating Safety
62. General ……………………………………………………………………………………………………………………………… 26
63. Worksite Safety ………………………………………………………………………………………………………………….. 28
64. Risk Assessment ……………………………………………………………………………………………………………….. 29
65. Walk-Around Inspection
66. General ……………………………………………………………………………………………………………………………… 31
67. Entering and Leaving the Operator Station
68. General ……………………………………………………………………………………………………………………………… 32
69. Emergency Exit ………………………………………………………………………………………………………………….. 32
70. Doors
71. Operator Door ……………………………………………………………………………………………………………………. 34
72. Windows
73. Side Window ……………………………………………………………………………………………………………………… 35
74. Battery Isolator
75. General ……………………………………………………………………………………………………………………………… 36
76. Before Starting the Engine
77. General ……………………………………………………………………………………………………………………………… 37
78. Operator Seat
79. General ……………………………………………………………………………………………………………………………… 39
80. Suspension Seat ………………………………………………………………………………………………………………… 39
81. Seat Belt
82. General ……………………………………………………………………………………………………………………………… 41
83. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
84. Mirrors
85. General ……………………………………………………………………………………………………………………………… 43
86. Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 45
88. Immobiliser ………………………………………………………………………………………………………………………… 46
89. Stopping and Parking
90. General ……………………………………………………………………………………………………………………………… 50
91. Preparing for Travel
92. General ……………………………………………………………………………………………………………………………… 52
93. Preparing for Road Travel …………………………………………………………………………………………………… 52
94. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
95. Smooth Ride System (SRS) ………………………………………………………………………………………………… 55
96. Beacon ……………………………………………………………………………………………………………………………… 55
97. Safety Equipment
98. Articulation Lock …………………………………………………………………………………………………………………. 57
99. Control Lock ………………………………………………………………………………………………………………………. 58
100. Drive Controls
101. Steering Wheel ………………………………………………………………………………………………………………….. 60
102. Steering Column ………………………………………………………………………………………………………………… 60
103. Accelerator Pedal ……………………………………………………………………………………………………………….. 60
104. Service Brake Pedal …………………………………………………………………………………………………………… 60
105. Park Brake ………………………………………………………………………………………………………………………… 60
106. Transmission Drive Lever ……………………………………………………………………………………………………. 61
107. Instruments
108. Instrument Panel ………………………………………………………………………………………………………………… 63
109. Slopes
110. General ……………………………………………………………………………………………………………………………… 71
111. Driving on Slopes ………………………………………………………………………………………………………………. 71
112. Working on Slopes …………………………………………………………………………………………………………….. 72
113. Driving the Machine
114. General ……………………………………………………………………………………………………………………………… 73
115. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 75
116. Operating Levers-Pedals
117. General ……………………………………………………………………………………………………………………………… 76
118. Control Layouts ………………………………………………………………………………………………………………….. 76
119. Lift Arm Controls ………………………………………………………………………………………………………………… 76
120. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 77
121. Lifting and Loading
122. General ……………………………………………………………………………………………………………………………… 80
123. Load Charts ………………………………………………………………………………………………………………………. 80
124. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………… 83
125. Load Motion Control System ……………………………………………………………………………………………….. 87
126. Working with the Lift Arm
127. General ……………………………………………………………………………………………………………………………… 95
128. Fork Ratings ………………………………………………………………………………………………………………………. 98
129. Working with Pallets …………………………………………………………………………………………………………… 99
130. Working with Bales …………………………………………………………………………………………………………… 101
131. Working with Irregular Loads ……………………………………………………………………………………………… 102
132. Stacking Loads ………………………………………………………………………………………………………………… 103
133. Filling the Shovel ……………………………………………………………………………………………………………… 104
134. Loading a Truck ……………………………………………………………………………………………………………….. 105
135. Heating, Ventilating and Air-Conditioning (HVAC)
136. General ……………………………………………………………………………………………………………………………. 106
137. Air-Conditioning Controls …………………………………………………………………………………………………… 106
138. Cab Heater Controls …………………………………………………………………………………………………………. 106
139. Power Sockets
140. Auxiliary Power Socket ……………………………………………………………………………………………………… 108
141. Fire Extinguisher
142. General ……………………………………………………………………………………………………………………………. 109
143. Moving a Disabled Machine
144. General ……………………………………………………………………………………………………………………………. 110
145. Jump-Starting the Engine ………………………………………………………………………………………………….. 110
146. Retrieval ………………………………………………………………………………………………………………………….. 111
147. Recovery Hitch …………………………………………………………………………………………………………………. 112
148. Lifting the Machine
149. General ……………………………………………………………………………………………………………………………. 114
150. Transporting the Machine
151. General ……………………………………………………………………………………………………………………………. 117
152. Operating Environment
153. General ……………………………………………………………………………………………………………………………. 121
154. Operating in Low Temperatures …………………………………………………………………………………………. 121
155. Operating in High Temperatures …………………………………………………………………………………………. 121
156. Refuelling
157. General ……………………………………………………………………………………………………………………………. 123
158. Low Fuel Levels ……………………………………………………………………………………………………………….. 123
159. Filling the Tank …………………………………………………………………………………………………………………. 123
160. Attachments
161. Working with Attachments
162. Introduction ………………………………………………………………………………………………………………………. 125
163. Attachments for your Machine ……………………………………………………………………………………………. 125
164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 126
165. Quickhitch
166. General ……………………………………………………………………………………………………………………………. 130
167. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 130
168. Tow Hitches
169. General ……………………………………………………………………………………………………………………………. 137
170. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 137
171. Work Platforms
172. General ……………………………………………………………………………………………………………………………. 139
173. Preservation and Storage
174. Cleaning
175. General ……………………………………………………………………………………………………………………………. 141
176. Preparation ………………………………………………………………………………………………………………………. 142
177. Checking For Damage
178. General ……………………………………………………………………………………………………………………………. 143
179. Storage
180. General ……………………………………………………………………………………………………………………………. 144
181. Put into Storage ……………………………………………………………………………………………………………….. 144
182. During Storage …………………………………………………………………………………………………………………. 144
183. Take out of Storage ………………………………………………………………………………………………………….. 145
184. Security
185. General ……………………………………………………………………………………………………………………………. 146
186. JCB Plantguard ………………………………………………………………………………………………………………… 146
187. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 146
188. LiveLink …………………………………………………………………………………………………………………………… 146
189. Maintenance
190. Introduction
191. General ……………………………………………………………………………………………………………………………. 147
192. Owner-Operator Support ……………………………………………………………………………………………………. 147
193. Service-Maintenance Agreements ………………………………………………………………………………………. 148
194. Initial Service and Inspection ……………………………………………………………………………………………… 148
195. Obtaining Spare Parts ………………………………………………………………………………………………………. 148
196. Maintenance Safety
197. General ……………………………………………………………………………………………………………………………. 149
198. Fluids and Lubricants ……………………………………………………………………………………………………….. 150
199. Maintenance Schedules
200. General ……………………………………………………………………………………………………………………………. 154
201. How to Use the Maintenance Schedules …………………………………………………………………………….. 154
202. Maintenance Intervals ……………………………………………………………………………………………………….. 154
203. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 155
204. Functional Tests and Final Inspection …………………………………………………………………………………. 157
205. Maintenance Positions
206. General ……………………………………………………………………………………………………………………………. 159
207. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 159
208. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 160
209. Service Points
210. General ……………………………………………………………………………………………………………………………. 161
211. Access Apertures
212. General ……………………………………………………………………………………………………………………………. 162
213. Engine Compartment Cover ………………………………………………………………………………………………. 162
214. Cab Heater Door ……………………………………………………………………………………………………………… 163
215. Tools
216. Toolbox ……………………………………………………………………………………………………………………………. 164
217. Lubrication
218. General ……………………………………………………………………………………………………………………………. 165
219. Preparation ………………………………………………………………………………………………………………………. 165
220. Driveshafts ………………………………………………………………………………………………………………………. 165
221. Attachments
222. General …………………………………………………………………………………………………………………………… 166
223. Body and Framework
224. General …………………………………………………………………………………………………………………………… 167
225. Pivot Pins ………………………………………………………………………………………………………………………… 167
226. Articulated Joint ……………………………………………………………………………………………………………….. 170
227. Lift Arm
228. General …………………………………………………………………………………………………………………………… 171
229. Wear Pads ………………………………………………………………………………………………………………………. 173
230. Operator Station
231. General …………………………………………………………………………………………………………………………… 175
232. Operator Protective Structure …………………………………………………………………………………………….. 175
233. Seat ………………………………………………………………………………………………………………………………… 175
234. Seat Belt …………………………………………………………………………………………………………………………. 175
235. Controls …………………………………………………………………………………………………………………………… 176
236. Heating, Ventilating and Air-Conditioning (HVAC)
237. Recirculation Filter ……………………………………………………………………………………………………………. 177
238. Fresh Air Filter …………………………………………………………………………………………………………………. 177
239. Engine
240. General …………………………………………………………………………………………………………………………… 180
241. Oil …………………………………………………………………………………………………………………………………… 180
242. Drive Belt ………………………………………………………………………………………………………………………… 182
243. Emissions Control System ………………………………………………………………………………………………… 185
244. Air Filter
245. General …………………………………………………………………………………………………………………………… 189
246. Outer Element …………………………………………………………………………………………………………………. 189
247. Dust Valve ………………………………………………………………………………………………………………………. 190
248. Fuel System
249. General …………………………………………………………………………………………………………………………… 191
250. Pre-Filter Element …………………………………………………………………………………………………………….. 191
251. Fuel Filter ………………………………………………………………………………………………………………………… 192
252. Water Separator ………………………………………………………………………………………………………………. 193
253. Cooling System
254. General …………………………………………………………………………………………………………………………… 194
255. Coolant ……………………………………………………………………………………………………………………………. 194
256. Cooling Pack …………………………………………………..

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